SEAL IMAGE 80S User manual

Owner’s manual
IMAGE 80S

Owner’s manual IMAGE®80S
Foreword
We would like to thank you for purchasing the IMAGE 80S laminating machine, a
laminating machine designed to give you many years of reliable use. The IMAGE 80S
is easy to use and will produce a high quality end result.
By following the instructions in this manual for correct usage and maintenance you will
be able to profit from your investment for many years to come. With the aid of the
user’s manual you will quickly learn the necessary actions for the correct use of the
IMAGE 80S.
Version 2.0
12 December 1999

Owner’s manual IMAGE®80S
Contents
INTRODUCTION 5
1 Installation Information .....................................................................7
1.1 Unpacking the Laminator .....................................................................7
1.2 Laminator Identification........................................................................9
1.3 Environmental Conditions ....................................................................10
1.4 Working area........................................................................................11
2Description of the Laminator ............................................................13
2.1 Identification of Parts............................................................................13
3Safety and warranty information ......................................................17
3.1 Warnings..............................................................................................18
3.2 Safety Features....................................................................................20
4Control Panel Information.................................................................25
4.1 Control Panel Overview........................................................................25
4.2 Control Panel Functions.......................................................................27
4.3 Using the foot pedal.............................................................................36
5Set-up and operating of the IMAGE®80S.........................................39
5.1 Laminator set-up..................................................................................39
5.2 Pre-Coating Boards..............................................................................41
5.3 Mounting Images to Pre-coated Boards...............................................43
5.4 Applying an Over-Laminate to a Mounted Image .................................44
5.5 Decaling...............................................................................................46
5.6 Mounting Laminated Decals.................................................................49
6Cleaning and maintenance................................................................51
6.1 Cleaning the IMAGE®80S ...................................................................51
6.2 Maintenance of the IMAGE®80S .........................................................52
6.3 Troubleshooting...................................................................................53
APPENDICES............................................................................................55
Accessories.................................................................................................... 56
Speed / Pressure / Temperature settings ....................................................... 57
Process Fault Diagrams ................................................................................. 58
Glossary of Laminating Terms........................................................................ 59
Technical specifications.................................................................................. 60

Owner’s manual IMAGE®80S4
LIMITED WARRANTY ON IMAGE®LAMINATORS
Hunt Graphics warrant to the original consumer purchaser that all new
Image laminators that prove defective in materials or workmanship within the
applicable warranty period will be repaired or, at our option, replaced without charge.
The applicable warranty shall be one year from date of purchase with the exception of
silicone roll coverings that will be six months from date of purchase.
"Original consumer purchaser" means the person whom first purchased the product
covered by this warranty other than for purpose of resale. The warranty extends to and
is enforceable by only the original consumer purchaser, and only for the period (during
the applicable term) which the product remains in the possession of the original
consumer purchaser.
For more information regarding this warranty, please contact your distributor.
WARNING! Changes or modifications to this unit not expressly approved by the
party responsible for compliance could void the user's authority to
operate the equipment.
WARNING! Any unauthorized changes or modifications to this unit without
our prior written approval will void the user's warranty and will
transfer health and safety obligations to the user.
WARNING! This machine is designed for mounting and laminating. Any use
other than the intended may cause damage to the machine or
physical harm to the user.
Note: This equipment has been tested and found to comply with the limits for a class A
digital device, pursuant to part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment.
This equipment generates uses and can radiate radio frequency energy and, if not
installed and used in accordance with Owner’s Manual, may cause harmful
interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference
in a residential area is likely to cause harmful interference in which case the user will
be required to correct the interference at his own expense.

Owner’s manual IMAGE®80S 5
LIABILITY
The details given in this manual are based on the most recent information available to
us.
They may be subject to change in the future.
We retain the right to make changes to the construction or the design of our products
without accepting any responsibility for modifying laminators previously delivered.
We would like to thank you for purchasing the IMAGE  80S laminator, a laminator
designed to give you many years of reliable service. The IMAGE  80S is easy to use
and will produce a high quality finished product.
INTRODUCTION
This manual refers to the IMAGE  80S mounting and laminating machine. The manual
contains information that is important for the correct operation and maintenance of the
laminator. In addition, the manual contains relevant instructions for the prevention of
accidents or serious damage, which may occur while operating the laminator.
By following the instructions in this manual for correct usage and maintenance you will
be able to profit from your investment for many years to come. Using your Owner’ s
Manual you will quickly learn the necessary procedures for the correct use of the
IMAGE  80S.

Owner’s manual IMAGE®80S6
Symbols used in this owner’s manual
Pay extra attention to the passages marked with this symbol.
This information is particularly important for the operation and
maintenance of the IMAGE®80S.
+Passages marked this way offer an idea/tip or offer information on the efficient
use of the laminator.
++ Before operating the laminator for the first time, read through the Owner’ s
Manual carefully and make yourself thoroughly familiar with the functioning and
operation of the laminator. Follow the instructions exactly.
If, after reading this manual you still have questions concerning the IMAGE®80S, or
you need more information regarding particular aspects of the laminator, contact your
supplier.

Owner’s manual IMAGE®80S 7
1Installation information
UNPACKING, SET-UP AND INSTALLATION MUST BE PERFORMED BY TRAINED
PERSONNEL.
The IMAGE®80S is delivered on a pallet and is packaged in plastic to prevent moisture
penetration. A cardboard box is placed over the plastic.
For unpacking, location and installation, follow the instructions in the manual.
1.1 Unpacking the Laminator
Unpack the laminator in the order of the following steps, which correspond to the
numbers in Figure 1. This figure shows how the laminator is mounted on the pallet.
1Remove the steel bands that are fixed over the box and lift the box off the
machine. Remove the protective plastic covering and the loose components
(control panel, combi-pack and accessory box).
The plastic can be used later as a dust cover.
The machine is attached to the pallet with four transport bolts. Open the doors
of the cabinets and remove the four bolts with the aid of the 19 mm wrench
supplied with the laminator. The bolts are located inside the cabinet.
Figure 1
2Turn down the adjustable feet to raise the laminator off the wooden support
blocks using a 10 mm hex key on the bolt head inside the cabinet and a no. 12
open-ended wrench on the red disc.

Owner’s manual IMAGE®80S8
3Remove the wooden blocks (3) from beneath the outer edges of the cabinets
which the transport bolts pass through.
4Turn the support blocks under the laminator to allow the laminator to be rolled
off the pallet. Screw the adjustable feet upwards, so that the laminator is
supported on its moveable castor wheels.
Step 5 must be performed by two or more persons.
Never do this alone.
5Roll the laminator off the pallet using the board ramp and push the laminator to
the location where it is to be used.
6Use a spirit level to level the laminator. Place the spirit level on the front table to
level the laminator in the longitudinal direction. Next place the spirit level on
both side cabinets to level in the transverse direction.
A registered installer must do the following steps!
7Cut through the straps (1) holding the rollers in position (see Figure 2).
Figure 2
8Install the control panel arm and the heating element (see paragraphs I and II in
the Installation manual).

Owner’s manual IMAGE®80S 9
9Check that your power supply voltage is the same as the voltage stated on the
type plate (see paragraph III, in the installation manual). Insert the plug in the
power supply socket and the machine is ready for use. When the main switch is
set to ON, the upper roller will move automatically to the upper position. Finally,
the wooden blocks can be removed (2).
+Keep the pallet, the box and the transport bolts for any future re-housing of the
machine.
If it is necessary to move the machine again after it has been
installed, remove the glass heating element to avoid breakage.
1.2 Laminator Identification
Figure 3
Each Image  laminator is fitted with a laminator identification plate at the rear of the
right-hand cabinet. This plate indicates the model type, the electrical requirements, and
the laminator serial number (important for reference if any servicing is required).

Owner’s manual IMAGE®80S10
1.3 Environmental Conditions
Specific environmental conditions are ideal for the best operation of the laminator.
Temperature
The best temperature for the IMAGE®80S is between 10°C and 35°C (50°F and 95°F).
Do not expose the laminator to direct sunlight as output quality may be affected.
Relative humidity
The relative humidity for the IMAGE®80S may vary between 30% and 95%. The ideal
relative humidity is 55%. Too much humidity will affect the prints being laminated
causing problems with film adhesion.
Water and moisture
If the laminator is installed in a damp room or in the vicinity of water, the electrical
power supply must be in accordance with the standards prevailing in the country
concerned.
Surroundings
Install the laminator in surroundings that are as clean and dust free as possible in order
to obtain the highest quality end product. The materials that are used on this laminator
can have an electrostatic charge and will attract dust, adversely affecting the output.
Power supply
Connect the machine in accordance with the details given on the identification plate
attached to the rear of the machine. Refer also to the technical specifications in this
section for more information.
+The IMAGE â 80S has a power consumption of approximately 7 kW. Because
of the heat produced by the laminator, it should not be installed in the same
room as, for example, an electrostatic plotter.
The IMAGE  80S is provided with a 6 meter (20 feet) long power supply cable with a
connector conforming to the specifications stated on the identification plate. In the
event that the cable or the connector must be changed, the following recommendations
are applicable:
Hunt Graphics recommends that a licensed electrician in
accordance with electrical codes in your area install your mains
power. Specifications subject to change without notice.

Owner’s manual IMAGE®80S 11
1.4 Working area
The machine needs a working area that is at least as wide as the machine plus 60 cm
(23.6 in) on both sides. The space required at the front and back of the laminator must
be large enough to easily handle the maximum board length (see Figure 4).
Figure 4

Owner’s manual IMAGE®80S12

Owner’s manual IMAGE®80S 13
Figure 5
2Description of the Laminator
The IMAGE®80S is a mounting and laminating machine with a working width of 200cm
(78.7 in).
The IMAGE®80S is provided with variable settings for:
•the opening between the rollers (the nip)
•the temperature of the upper roller
•the roller pressure
•the roller speed
•the supply and take-up tension
2.1 Identification of Parts
The parts of the machine are explained in the following to tables. The parts correspond
with the numbers shown in the two drawings on the following pages (see Figures 5 and
6).

Owner’s manual IMAGE®80S
14
No. Part name Description
1 Digital control panel Controls for operating the laminator and displays for the
temperature, speeds and nip setting. The control panel is
mounted on an arm so that the laminator can be operated
from any point around the laminator.
2 Feed table The in-feed table used for material input, flips up to allow
for easy webbing. The table is designed with an
integrated emergency stop system.
3 Removable image guide To achieve a good end result it is necessary that images
be passed through the laminator in a flat, even condition.
The image guide prevents problems with paper infeed
and is removable when mounting boards.
4 Rollers The rollers have a covering of silicone rubber to prevent
adhesive build-up, making cleaning quick and easy.
5 Supply position The shafts are suitable for laminate rolls with a 3-inch
core. All the shafts are equipped with a rubber blocking
cord to secure the rolls of material on the shaft during use
(auto-grip system).
6 Auto-grip shaft brake A simple means of setting the tension for the
delivery/take-up system.
7 Removable auto-grip shaft Removable auto-grip shafts are shafts on which the
laminate is mounted and from which it is unrolled. The
shafts can be fitted quickly and easily by means of a click-
in
system, making it possible to change materials quickly
and without problems.
All auto-grip shafts on the laminator are the same.
8 Take-up position This position is used for winding up the release liner, finished
images or other laminate material.
9 Castors For easy movement of the laminator. The castors are also
equipped with an adjustable foot.
10 Quick reference guide A condensed laminator reference guide, giving
information on recommended films, temperatures, speeds
and webbing.

Owner’s manual IMAGE®80S 15
Figure 6

Owner’s manual IMAGE®80S
16
No. Part name Description
11 Tape dispenser A holder for adhesive tape beneficial for securing release
liners to take-up shafts and other purposes.
12 Photoelectric cells These are fitted on the front and rear sides of the rollers.
If the beam is interrupted, the laminator will stop running
immediately. These photo-eyes can be overridden by
using the slow-mode function (see paragraph 4.3).
13 Foot pedal Allows for complete user control when initially feeding an
image into the nip or for feeding a delicate image through
the rollers.
14 Emergency stop button Stops the laminator completely when pressed. To re-start
the laminator, the button must be turned to reset.
15 Main switch Switch for turning the machine ON and OFF. The door of
the cabinet can only be opened when the switch is in the
“0” position.
16 Safety cord This has an emergency stop function. Once the safety
cord has been activated, pressing the blue switch can
reset the laminator.
17 Feed table supply position The supply position for images on a roll. (2” or 3” core)
18 Electrical wind-up Provides the possibility to work from roll to roll.
Europe: optional
USA: standard
19 Identification plate Detailed machine information and CE identification
marking. Contains the serial number for the laminator.

Owner’s manual IMAGE®80S 17
3Safety and warranty information
The IMAGE ®80S is designed with safety and protective devices with the user’ s safety of
utmost consideration. However, following safe operating guidelines is still the responsibility of
the operator.
Hunt Graphics Europe B.V. has taken every precaution to provide you with correct
information concerning all risks connected with the operation of the laminator. You must
ensure that the stated rules of conduct are followed. The purchaser/user is required to make
him/herself familiar with these instructions.
After delivery, the products supplied must be checked for:
•Correctness and completeness: does the delivery include all the articles on the order?
•Damage and/or parts missing as a result of transport. Ensure that the transport company
representative makes out a damage report before leaving.
In the case of damage, always contact the supplier.
Work safely!
+Read the safety instructions carefully. Contact the supplier if there is anything that is
not clear.
+Tie up long hair and do not wear jewelry or loose clothing in close proximity of rotating
parts.
NEVER use a knife to cut material directly on the rollers!
Any resultant damage is not covered by the terms of the warranty. Always
use an enclosed blade cutter to prevent damage and avoid expensive
replacement costs.
+Ensure that the materials fed into the laminator are free from staples, paperclips and
other hard or rough materials. Keep the nip entry free from other materials such as
pens, tools, etc.
+The rubber covering on the rollers is soft. Be careful to avoid scratches caused by
sharp objects, fingernails, etc.
When the laminator is not in use, always ensure that the top roller is in the raised position to
prevent flat spots from developing. Flat spots will affect the quality of the output and is not
covered by the warranty.

Owner’s manual IMAGE®80S
18
SERVICING AND REPLACEMENT PARTS
+Service technicians must perform safety checks after completing any service or repairs
to the laminator.
+Worn parts do not fall under the terms of the warranty.
3.1 WARNINGS
The following safety-warning labels are placed on the laminator in relevant locations (see
Figures 7 & 8).
Hot surface: Risk of injury on contact
Take care with hot components. The temperature of the heated roller
can be 130°C (266°F). Do not touch the roller. Even after switching off
the laminator, the roller remains hot for a long time.
Rotating parts: Risk of injury
The laminator is equipped with photoelectric eyes, protective covers and doors
to prevent contact with rotating parts. Ensure that the safety measures are
observed.
Be careful that items such as loose clothing, long hair and neckties do not
become entangled in rotating parts.
Risk of damage to equipment or injury to persons
These notices warn you about things that can result in life-threatening
situations or damage to the equipment.
Service and maintenance must be performed fully in
accordance with the instructions. Servicing by any
unauthorized technician voids the warranty. The service
technician must use replacement parts specified by Hunt
Graphics. Call Technical Service for assistance (see rear
cover for the location nearest you.)