Tamerica TCC-1655HC User manual

TCC-1655HC
65” Hot Roll Laminator
IMPORTANT !!!
It will be beneficial to first get yourself acquainted with the features of your TCC-
655HC before attempting to use. Keep in mind all operational instructions, tips, and
safety reminders every time you use your machine to best achieve desirable results.
OPERATING MANUAL

2
Introduction……...……………………………………………………………………..……….…….
Safety Precautions …...…..…….………………………………………………..…………………....
Installation ……..….…………………………………………………………..……...……..…….….
Specifications …….….………….….. ………………………………………….……..……...….…...4
Product Identification ………….….…………………………………………….………….....…........4
Control Panel……...…. .………………………………………………………………….…….....….5
Machine Operation ……..………..……….……………………………………………………....…..5
Temperature and Speed Memory Settings …………………………………………………………...6
Roller Tension Settings ………..………………………………………………………………..……7
Maintenance…….………………………….…………………………………………….……....……7
Troubleshooting ………….……..……………………………………………………….…………....7
Warranty Information ………...……..…...….…….……………………………….………..……….8
TABLE OF CONTENTS
FEATURES AND SAFETY INSTRUCTIONS
OPERATION
MAINTENANCE, SERVICE AND WARRANTY

Thank you for choosing TCC-1655HC Laminator. It has been designed and manufac-
tured to provide years of continuous use. or complete operating and maintenance
information, please read this manual thoroughly. Upon receipt for the laminator,
please inspect the box, machine, and all other contents for shipping damage. Any
damage/s should be brought to the immediate attention of the delivery carrier.
ailure to comply with any of the following safety procedures could
result in serious injury. Please read the instructions carefully and
keep this manual for future reference.
1. A licensed electrician should install the proper outlet for the wiring of the
machine.
2. Ensure that the unit is plugged into a properly grounded outlet with correct
voltage.
3. Do not allow articles of clothing (ties, scarves, etc.) near the machine open-
ings as they could get caught by the rollers and pulled inside causing seri-
ous personal injury.
4. Keep machine away from anything flammable and install in a dry location.
5. To prevent the possibility of electric shock, do not immerse machine in wa-
ter or allow liquid to spill inside.
6. Avoid excessive sunlight, humidity and extreme temperatures.
7. Ensure that the machine is turned off, has cooled down and unplugged from
the outlet prior to moving or performing repairs.
8. Keep away from children.
9. Do not open the case without being authorized by a technician.
10. Do not attempt to laminate items that exceed total recommended material
thickness for the unit.
WARNING: The laminator should be installed by a trained service
technician
The laminator comes fully assembled, except for the guide table to avoid shipping
damage. Upon arrival, thoroughly inspect the unit. It is imperative that any ship-
ping damage is reported and a claim is filed with the delivering carrier immediately
upon receipt.
The laminator should be located in an area with adequate work space for feeding
graphics and laminating materials. Avoid placing the laminator in a dusty area or
near sources of extreme heat or cold. Once the laminator is in the right place, lock
the casters into position. Always unlock the casters when moving to a different
location.
INTRODUCTION
SAFETY PRECAUTIONS
INSTALLATION

4
Top film Take up roller
Control Panel
Foot pedal
Guide Table / Feed Tray
Bottom film
Emergency shut-off
Laminating guide Horizontal Slitter Vertical / In-line Slitter Bolt for -3” Core Adapter
Tension knob
Roller Gap lever
Safety Shield
Guide table feed tray
Foot pedal
Tension knob
Bottom film
MODEL TCC- 655HC
Max. Laminating width 65" / 1650mm
Max. Laminating speed 3mm / mins
Max. Mounting tThickness 1/2” / 12 mm
Heating system Heating Roller
Number of Rollers 4
Temperature control Yes
Speed control Yes
Display LCD
Warm-up Time 30 mins
Power supply AC 220 ~ 240 V / 50,60Hz
Power consumption 3100 watts
ilm Core Size 1", 2.25”, 3" ( All in One )
Dimension (machine only) 76” x 22” x 14” / 1940 x 560 x 350mm
(on stand) 76” x 22” x 47” / 1940 x 560 x 1200mm
Weight 507lbs / 230kgs
Operating temperature 0-160°C / 320°
SPECIFICATIONS

5
When the machine is powered on, the LCD window will display the last working pre-
set memory setting.
1. TEMP : Top roller temperature
2. TEMP : Bottom roller temperature
3. SPEED ▲▼ : Variable speed from 1~9.
4. MEMORY ▲▼ : Variable memory from 1~2
5. READY : When preset temperature is reached
6. Rollers are running
7. HOT : Machine will initially go to 110°C, speed 3
8. TEMP-T ▲▼: Adjust top roller temperature
9. TEMP-B ▲▼ : Adjust bottom roller temperature
10. SPEED ▲▼ : Variable speed from 1~9.
11. M1~M2, COLD : Programming Memory Values:
1) Press and hold the button for 1 second;
2) Select the temperature and speed;
3) Press the button again to save the entry
12. STBY : Temperature is set to 85°C
13. MEAS-T/B : Measure the actual temperature of
top and bottom rollers.
14. RUN : Run rollers
15. STOP : Stop rollers
16. REVERSE : To help clear rollers
1. Install the top and bottom film brackets
2. Load the film with the adhesive side facing the inside of the roll (adhesive in.)
CONTROL PANEL
MACHINE OPERATION
5
1
2
6
7
8
9
12
14
15
3
4
11
10
13
16
Hot Lamination

6
3. Turn the power switch on. It will be located at the back
of the machine.
4. Remove the safety shield.
5. Remove the guide table. (see fig. 1)
6. Pull down the top film through the Idle Bar_Top and
attach it to the bottom roller. (see fig. 2)
7. Pull up the bottom film through the Idle Bar_Bottom
and attach it to the top film of top roller. (see fig. 3)
8. Replace the safety shield and guide plate.
9. Set the temperature and speed.
10. Align the material on the guide table and press the
foot pedal.
11. After the laminated material has passed through the
rollers, press the foot pedal again to stop.
12. Adjust the roller tension by moving the handle lo-
cated on the upper side.
13. Carefully pull out the laminating material in the back
Fig.
Fig. 2
Fig. 3
The temperature and speed can be set for your convenience using the memory button. The
machine will arrive with settings from factory but the memory values can be changed from
M1-M2 and COLD for cold laminating.
How to change memory value:
1. Press and hold M1-M2 for 1 second then set-up value.
2. Press up and down for temperature and speed.
3. Press M1-M2 button to save the entry.
ATTENTION
Cold Lamination
TEMPERATURE AND SPEED MEMORY SETTINGS
If the machine is left unattended for 1 hour, the temperature will
go down to 85°C. You can also do this directly by pressing the
StBy button. On the second hour of the machine being left unat-
tended, it will completely turn off automatically.

7
1. Adjust the roller tension to “Laminating” for regular
laminating jobs. (2nd to the last slot)
2. When not in use, make sure tension is set at
“Standby” or zero tension.
IMPORTANT: The machine has relatively large
rollers to help ensure top-quality laminating results
therefore it may require some force to move the lever
for lamination. To release, push down slightly before
pulling it out so that the handle will not “pop out” of the
slot.
1. Adjust to the adequate tension setting with the tension knob. If the tension is too tight, the
film can get too stretched.
2. Disengage the rollers with Roller Gap Lever and adjust to Standby when not in use. This
will help prevent the machine from overheating.
3. Make sure the rollers are always clean. Operating with one roll of laminating film or when
the upper and lower film are not properly aligned may leave melted resin on the rollers
which may result in poor lamination results. Watch our for dust and any kind of unwanted
particles that may affect your lamination..
4. Be sure to turn off the laminator after use.
Symptom Cause Possible solution
Machine will not turn
on
a. Power cord is not plugged in. a. Plug the power cord into appropriate outlet
b. Pwr switch is in the “off” position. b. Put the power switch to the "on" position.
c. Tripped circuit breaker. c. Reset the circuit breaker.
d. Blown main power fuse. d. Replace the fuse.
There is power, but
the rollers are not
running after the hot
button is pressed:
a. Emergency switch is engaged. a. Disengage the emergency switch.
b. Safety cover is not closed. b. Close the safety cover to active the safety
switch.
c. Guide table is not installed cor-
rectly.
c. Properly install the paper guide so that the
micro switch is activated.
d. Blown motor fuse. d. Replace the motor fuse.
The unit is not heat-
ing up
a. The machine is in "COLD"
mode. a. Switch to "HOT" mode.
b. Set temperature is lower than
the room temperature.
b. Raise the temperature according to the rec-
ommended film temperature.
Curled lamination
a. Upward curl a. Loosen the top roll film tension.
b. Downward curl b. Loosen the bottom roll film tension.
Hazy lamination
a. The main roller temperatures
are too low and lamination
speed is too fast.
a. Raise the roller temperatures and lower the
lamination speed.
MAINTENANCE
ROLLER TENSION SETTINGS
TROUBLESHOOTING

8
This machine is guaranteed against defects in materials and workmanship by the Manufacturer for a pe-
riod of one (1) year from the date of original purchase from an authorized distributor of Tamerica Prod-
ucts, Inc. If you perceive or experience any issue with the machine, kindly report it to the distributor
within 10 business days of said purchase to avail of free pickup and redelivery from Tamerica’s Service
Center. After the first 10 days, you will either receive service instructions and parts via mail free of
charge for the duration of the warranty.
Note that when returning the machine for warranty claims, the machine should be returned in its complete
original packaging to avoid incidental or consequential damages that may void the claim. A copy of the
invoice or other proof of purchase also needs to be sent with the machine.
Upon evaluation of the machine and the determination of the actual defect, the machine will be restored
to its regular working condition by the Service Center and shipped back to you free of charge. If you
change your mind and simply want to return the machine, a 20% restocking fee is charged even within
the 10-day grace period. Further, you will have to cover freight to return the machine and it has to be in
brand-new resalable condition, otherwise, you might incur more charges.
This warranty covers all defects incurred in the normal use of the equipment except in the follow-
ing cases:
1. Loss or damage to the equipment due to improper operation, abuse, mishandling or failure to follow
the operating instructions.
2. Removal or alteration of the serial number.
The machine being serviced or modified by anyone other than a certified technician authorized by
TAMERICA.
This warranty expresses the entire obligation of the Manufacturer. Unless prohibited by law, neither this
warranty nor any other warranty expressed or implied, including implied warranties of merchantability,
shall extend this warranty period. Again, no responsibility is assured for incidental or consequential dam-
ages.
This warranty is valid only in the 48 Contiguous States, Hawaii and Alaska excluded.
WARRANTY INFORMATION

9
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