Sealed Air Diversey Care TASKI swingo 2100 micro User manual

Edition: V1.00/2015
Technical Manual

GTS Technical Manual
11. December 2015 Edition: V1.00/2015 1-1
Copyright © 2015, Diversey Care
technical manual swingo 2100µicro_V1.00TOC.fm
Index
1Forward 1
1.1 Target 1
1.2 Technical Training 1
1.3 Technical Manual 1
1.4 Summary 2
2Elementary 1
2.1 Health & Safety 1
2.2 ESD 1
3 General 1
3.1 General information 1
3.1.1 Part reference 1
3.1.2 Consumable supplies 1
3.1.3 Direction description 1
3.1.4 Power source 1
3.2 Required material 2
3.2.1 Tools 2
3.2.2 Material 2
4Technicaldata 1
4.1 Machine range 1
4.2 Technical information 2
4.2.1 Machine profile 2
4.2.2 Technical data 2
4.2.3 Machine speed 3
4.2.4 Dimensions and weights 3
4.2.5 Battery 4
4.2.5.1 Battery compartment 4
4.2.5.2 Battery specifications 5
4.2.6 Charger 6
4.2.7 Brush system 6
4.2.8 Suction power 7
4.2.9 Additional 7
4.3 Accessories & Additional parts 8
4.3.1 Accessories 8
4.3.2 Additional parts 8
5 Mechanical 1
5.1 Upper part, tank 1
5.1.1 Removing of vacuum motor 1
5.1.2 Mounting of vacuum motor 3
5.1.3 Removing of tank cover 4
5.1.4 Mounting of tank cover 5
5.2 Tank 6
5.2.1 Removing of recovery water tank 6
5.2.2 Mounting of recovery water tank 8
5.2.3 Removing of fresh water tank 9

GTS Technical Manual
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5.2.4 Mounting of fresh water tank 11
5.3 Driver seat 13
5.3.1 Removing of driver seat 13
5.3.2 Mounting of driver seat 14
5.3.3 Removing of driver seat cover 15
5.3.4 Mounting of driver seat cover 16
5.4 Steering unit 17
5.4.1 Removing of steering roller chain 17
5.4.2 Mounting of steering roller chain 18
5.4.3 Removing of front wheel 19
5.4.4 Mounting of front wheel 20
5.5 Pedals 21
5.5.1 Removing of pedal spring 21
5.5.2 Mounting of pedal spring 22
5.6 Tool lowering unit 23
5.6.1 Removing of tool lowering unit 23
5.6.2 Mounting of tool lowering unit 25
5.6.3 Removing of linear drive for offset 28
5.6.4 Mounting of linear drive for offset 30
5.6.5 Removing of metal rope compl 31
5.6.6 Mounting of metal rope compl 32
5.6.7 Removing of metal rope 33
5.6.8 Mounting of metal rope 34
5.6.9 Removing of pressure spring 35
5.6.10 Mounting of pressure spring 36
5.6.11 Removing of linear drive 37
5.6.12 Mounting of linear drive 39
5.7 Drive unit 40
5.7.1 Removing of drive wheel 40
5.7.2 Mounting of drive wheel 41
5.7.3 Removing of encoder 42
5.7.4 Mounting of encoder 44
5.7.5 Removing of brake 46
5.7.6 Mounting of brake 47
5.7.7 Removing of drive unit 48
5.7.8 Mounting of drive unit 50
5.8 Squeegee 51
5.8.1 Removing of wire spring 51
5.8.2 Mounting of wire spring 52
5.8.3 Removing of pressure spring 53
5.8.4 Mounting of pressure spring 54
5.8.5 Removing of front blade 55
5.8.6 Mounting of front blade 56
5.8.7 Removing of back blade 57
5.8.8 Mounting of back blade 58
5.9 Lower part 59
5.9.1 Removing of pump 59
5.9.2 Mounting of pump 60
5.9.3 Removing of housing compl 61
5.9.4 Mounting of housing compl 62
5.9.5 Removing of magnetic valve 63
5.9.6 Mounting of magnetic valve 64
5.9.7 Removing of front cover 65
5.9.8 Mounting of front cover 67
5.10 Brush drive 69
5.10.1 Removing of brush drive 69
5.10.2 Mounting of brush drive 71
5.10.3 Removing of brush belt 73

GTS Technical Manual
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5.10.4 Mounting of brush belt 75
5.10.5 Removing of flat belt pulley 77
5.10.6 Mounting of flat belt pulley 78
5.10.7 Removing of brush motor 80
5.10.8 Mounting of brush motor 82
6 Electrical 1
6.1 System architecture 1
6.1.1 General 1
6.1.2 Start up/Self holding 2
6.1.3 Emergency loop 3
6.2 Dashboard 4
6.2.1 Removing of dashboard 4
6.2.2 Mounting of dashboard 5
6.2.3 Connections 6
6.3 Electronics 11
6.3.1 Removing of electronics 11
6.3.2 Mounting of electronics 12
6.3.3 Connections 13
6.4 Charger 20
6.4.1 Removing of charger 20
6.4.2 Mounting of charger 21
6.4.3 Connections 22
6.5 Hall sensor 24
6.5.1 Description 24
6.5.2 Removing of hall sensor steering angle 25
6.5.3 Mounting of hall sensor steering angle 26
6.5.4 Removing of hall sensor throttle 28
6.5.5 Mounting of hall sensor throttle 29
6.6 Main relay 30
6.6.1 Removing of main relay 30
6.6.2 Mounting of main relay 31
6.7 Drive relay 32
6.7.1 Removing of drive relay 32
6.7.2 Mounting of drive relay 33
6.8 Schematics 34
6.8.1 Battery connection 34
6.8.2 Electrical schematics 35
7 Additional information 1
7.1 Available GTS Newsletter/Instructions 1
8Revision 1
9Appendix 1
10 Notes 1

11. December 2015 Edition: V1.00/2015
Copyright © 2015, Diversey Care
Technical Manual
1 Forward

GTS Technical Manual
11. December 2015 Edition: V1.00/2015 1-1
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01.1 TASKI - foreword_V1.10.fm
1 Foreword
1.1 Target
To serve our customers faster and more efficient it is important to achieve a general
standard of technical know how with our partners in the market.
Therefore we developed a Technical Training concept which is based on e-spares. The
concept consists of a Technical Manual and a Technical Training.
These two tools will be produced for each newly launched machine with a certain com-
plexity. The Technical Manual will be available as PDF file and can be downloaded from
e-spares. The Technical Training documentation will be distributed after having attend-
ed the technical training.
1.2 Technical Training
The Technical Training is addressed as reference book for the technical training sessions
and will be distributed to the floor care responsible and/or to the technical training re-
sponsible after attending a training session provided by GTS (max. 2 persons per coun-
try).
The intension is, that after this session, a technical trainer is able to perform technical
training for their local technical staff and in this way to transfer the knowledge to all ser-
vice technicians.
The Technical Training is not intended as manual for the service technicians and will be
distributed only to the training responsible of each country.
1.3 Technical Manual
The Technical Manual is addressed to the service technicians and should be translated
and distributed after a technical training.
It contains a summary of procedures, hints and suggestions etc. which are helpful and

GTS Technical Manual
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essential for the daily business. The Technical Manual can be downloaded from TASKI
spares/documents.
1.4 Summary
We are convinced that the Technical Manual concept together with the Technical Training
are powerful tools, which will help our service organisations to achieve a higher level of
quality in repairs and customer satisfaction.
If you have any comments or questions do not hesitate to contact your country respon-
sible.
Sincerely yours
GTS Team

11. December 2015 Edition: V1.00/2015
Copyright © 2015, Diversey Care
Technical Manual
2 Elementary

GTS Technical Manual
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02.1 TASKI - elementary_V1.00.fm
2Elementary
2.1 Health & Safety
Scrubber dryers may be powered by mains electricity or batteries. There are risks asso-
ciated with both, which call for proper precautions, such as the provision of good venti-
lation and the elimination of risk of ignition.
All work, carried out on such machines, should only be performed by trained personnel
in accordance with local regulations.
Before working on such a machine, isolate it from any electrical power source.
Always wear the required personal protective equipment (including gloves and goggles)
that must be worn when potentially exposed to any hazardous material and when carry-
ing out hazardous tasks.
Note that parts may be contaminated with chemical product. If possible flush hoses out
with fresh water prior to carrying out any maintenance. For information on chemical
products that are used in this machine, please carefully read the product label and Ma-
terial Safety Data Sheet (MSDS).
Empty water tanks prior to carrying out any maintenance. Ensure contaminated water is
emptied into an approved drain. Avoid pollution.
2.2 ESD
Static electricity is electricity at rest or the accumulation of electric charge, as opposed
to an electric current which is the movement of electricity. The flow or movement of peo-
ple and/or materials in and through the environment causes separation of electrons and
therefore static electricity. A familiar example of static electricity is when a person walks
across a carpeted floor. Static electricity/electrostatic charge is generated simply by the
contact and separation of the soles of that individual's shoes from the carpeted floor.
Electrostatic Discharge (ESD) occurs when the electrostatic charge is transferred from a
material that carries the charge to an electrostatic sensitive device. In the example above,
this electrostatic discharge is the „shock“ felt after walking across the carpeted floor and
then touching a door knob. It is this electrostatic discharge, which comes in varying de-

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grees, that can be most damaging to electronical devices.
Static electricity, is a natural phenomenon and consequently electrostatic discharge is
the primary cause of countless problems affecting industry, business and personal life.
These problems can be as simple as the shock resulting from walking across a carpet; as
costly as the destruction of sensitive electronic components.
Almost any material can generate static electricity. The ability to store or unload the
charge depends on the type of material. 
Static discharge can damage devices, this can result in immediate product failure or in a
latent failure. Latent failures can go undetected for a period of time, the results are prod-
uct failure in the field. 
Electrostatic fields are associated with charged objects. 
The degree of severity of ESD events depends on the type of discharge which occurs. The
three most common ESD charge transfers are:
• from an external object to the device.
• from a device to another object.
• resulting from electrostatic fields.
Please do not store electronics without ESD bags at any time.

11. December 2015 Edition: V1.00/2015
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Technical Manual
3 General

GTS Technical Manual
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3 General
3.1 General information
3.1.1 Part reference
Explicitly mentioned parts are defined by references/parts number
corresponding to the spare parts list.
3.1.2 Consumable supplies
If you have to remove cable ties then position the new ones at the
original place.
If you have to remove self locking nuts, you should replace them by
new ones.
3.1.3 Direction description
On the „RH“ always means on the right hand side of the machine in
working direction (when you are standing behind the machine).
On the „LH“ always means on the left hand side of the machine in
working direction (when you are standing behind the machine).
3.1.4 Power source
Depending on the work it might be required to remove the power
source (mains/batteries) from the machine.
The in here mentioned sequences (mechanical and electrical) are
based on the assumption that the power source (mains/batteries)
were removed from the machine before.

GTS Technical Manual
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3.2 Required material
3.2.1 Tools
• A standard range of tools is required e.g.
• Fork spanners.
• Allen keys.
•Torxkeys.
3.2.2 Material
• No special tools are required.
The above listings are only a recommendation for the technical
training.

11. December 2015 Edition: V1.00/2015
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Technical Manual
4 Technical data

GTS Technical Manual
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4Technicaldata
4.1 Machine range
SKU Description Version Series
7523409 TASKI swingo 2100µicro 01
7523418 TASKI swingo 2100µicro seafreigth 01
7523419 TASKI swingo 2100µicro BMS SEV 01
7523420 TASKI swingo 2100µicro BMS EURO 01
7523421 TASKI swingo 2100µicro BMS EURO seafreight 01
7523422 TASKI swingo 2100µicro BMS UK 01
7523423 TASKI swingo 2100µicro BMS UK seafreight 01
7523424 TASKI swingo 2100µicro BMS CN seafreight 01
7523425 TASKI swingo 2100µicro BMS IN seafreight 01
7523491 TASKI swingo 2100µicro BMS BR seafreight 01
7523492 TASKI swingo 2100µicro BMS NA seafreight 01
Table 1: Machine range
Remarks
SKU‘s for all TASKI swingo 2100µicro types are the „naked machine“. The brush has to
be ordered separately.

GTS Technical Manual
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4.2 Technical information
4.2.1 Machine profile
4.2.2 Technical data
Pos. Unit Value
Theoretical performance (at 5.5 km/h) (m²/h) 3025
Working width (mm) 55
Squeegee width (mm) 63
Solution tank (l) 70
Recovery tank (l) 73
Table 2: Machine profile
Pos. Unit Value
Noise level (dB(A)) <70
Vibration (m/s2) 0.43
Approvals CB
Nominal consumption (W) 1200
Power drive motor (W) 450
Power suction motor (when cleaning) (W) 491
Voltage (V) 24
Battery capacity max. (maintenance free) (Ah)/C5 180
Battery autonomy max.
(180 Ah maintenance free battery)
(h) <4
Internal charger only in BMS
Protection class Class lll
IP class IPX3
Table 3: Technical data

GTS Technical Manual
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4.2.3 Machine speed
4.2.4 Dimensions and weights
Pos. Unit Value
Transportation speed (km/h) 5.5
Cleaning speed (km/h) 5.5
Reverse speed (km/h) 2.5
Ramp max. cleaning (%) 2.0
Ramp max. transport (%) 10
Table 4: Machine speed
Pos. Unit Value
Dimensions L/W/H (mm) 1350/630/1280
Door pass through with (without) squeegee (mm) 630 (630)
Battery compartment L/W/H (mm) 390 x 500 x 280 (270)
Net weight without batteries; empty tank (kg) 201
Weight, ready to use (kg) 470
Max. floor pressure front (N/mm2) 0.83
Max. floor pressure rear (N/mm2) 0.88
Wheel diameter traction (mm) 250
Wheel diameter castor (mm) 200
Table 5: Dimensions and weights

GTS Technical Manual
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Picture 1: Dimensions
4.2.5 Battery
4.2.5.1 Battery compartment
Pos. Unit Value
Battery compartment L/W/H (mm) 390 x 500 x 280 (270)
Table 6: Battery compartment

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Picture 2: Battery compartment
4.2.5.2 Battery specifications
Please use batteries from Exide/Sonnenschein, as this is our preferred
partner.
BMS machines can be set to the necessary charging curve. Please
adjust to the type of batteries you use.
For the correct connection of the batteries, pay attention to the
voltage of each battery and the correct connection. Therefore refer to
TASKI spares.
Supplier Type
Voltage Ah/C5 Length [mm] Width [mm] Height [mm] Weight [kg]
Excide Sonnenschein GF106180V 6 180 244 190 275 31
Table 7: Dry (GEL) batteries

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4.2.6 Charger
4.2.7 Brush system
Pos. Unit Value Value
Primary (V) 220-240 100-240
Primary (Hz) 50-60 50-60
Secondary (V) 24 24
Secondary (A) 25 25
Protection class (BMS model) II I
Approval CE CB/UL/TICK/
KTL
Cable length/BMS cable (m) 5 5
Table 8: Charger
Pos. Unit Value
Brush system (mm) 2 x 280
Brush motor (W) 500
Brush speed (rpm) 190
Brush pressure max. (N/cm2) 0.30
Table 9: Brush system