Sealey VSE2510 User manual

INSTRUCTIONS FOR
PETROL ENGINE SETTING/LOCKING COMBINATION KIT -
ALFA ROMEO 1.4,1.6, 1.8, 2.0 16V TWIN CAM
MODEL NO: VSE2510
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
 WARNING! Wear approved eye protection. Wear appropriate Personal Protective Equipment. A full range of Personal Protective
Equipment is available from your Sealey dealer.
 WARNING! Ensure that Health & Safety, Local Authority Regulations and general workshop practice Regulations are adhered to when
using tools.
8 DO NOT use tools if damaged.
9 Maintain tools to ensure that they are in an adequate condition for safe use and optimum performance.
9 Ensure that a vehicle that has been raised by a jack is adequately supported. Use axle stands.
8 DO NOT attempt to start or move a vehicle whilst in gear and with timing devices fitted.
9 Wear suitable clothing to avoid snagging. DO NOT wear jewellery. Tie back long hair.
9Account for all tools, parts and components being used. DO NOT leave these in or near the engine. Return tools to suitable storage
after use.
9When not in use, store in a safe, dry childproof place.
9 Keep children and unauthorised persons away from the work area.
▲ IMPORTANT! These instructions are provided as a guide only. Always refer to the vehicle manufacturer’s service
instructions or a proprietary manual to establish the correct procedure and data.
 WARNING! The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations. The Operator /
user must apply caution and common sense (good practical sense).
9When timing an engine, always prevent the engine from being turned over. Use a notice and / or inhibit the engine.
WARNING! Incorrect or out of phase camshaft timing can result in contact between the valve head and the piston crown. This will cause
damage to the engine.
2. INTRODUCTIONoduction
Kit includes camshaft setting plates for locking the camshafts in the timed position. The plates are positioned in place of the camshaft bearing
caps. The kit also includes timing and balance shaft belt tensioner adjusters. TDC positioning tools are also required to time these engines, not
supplied in kit.
3. rCONTENTS
Refer to
instruction
manual
Wear eye
protection
VS2510| Issue 3(SP) 15/07/15
Original Language Version
© Jack Sealey Limited
Item Part no. Description OEM No.
1 VSE2510-01 Camshaft locking tool - A2 (Purple) 1.825.042.000
2 VSE2510-02 Camshaft locking tool - S3 (Purple) 1.825.042.000
3 VSE2510-03 Camshaft locking tool - A2 (Blue) 1.825.041.000
4 VSE2510-04 Camshaft locking tool - S3 (Blue) 1.825.041.000
5 VSE2510-05 Timing belt tensioner 1.822.149.000
6 VSE2510-06 Balance shaft tensioner 1.822.154.000
Associated tools
VSE2515 TDC position tool
Alfa Romeo, Fiat
AK9634M Dial gauge metric 8mm
Deection

VS2510| Issue 3(SP) 15/07/15
Original Language Version
© Jack Sealey Limited
1.4/1.6 ENGINES:
(PURPLE SETTING PLATES)
145/146/155/156 (96-01)
1.8 ENGINES:
(BLUE SETTING PLATES)
145/146/155/156 (96-01)
Spider/GTV (98-01)
GT (02-10)
2.0 ENGINES:
(BLUE SETTING PLATES)
145/146 (96-01)
147 (01-07)
155/156 (95-02)
166 (98-07)
Spider/GTV (96-03)
ENGINE CODES:
162.01, 322.01, 322.05, 323.01, 323.10, 335.03, 671.06, 672.04,
676.01 (Early engines only)
Note: On Alfa Romeo Twin Spark engines the camshafts are held in the timed position by Camshaft Setting Plates.
  Theplatesareboltedinpositioninplaceofthespeciedcamshaftbearingcapsonboththeinletandexhaustcamshafts.
The inlet setting plate replaces the bearing cap on No.2 cylinder and the exhaust setting plate replaces the bearing cap on No.3 cylinder.
sIMPORTANT: The Setting Plates are machined to match the exact profile on the camshaft in the timed position. Ensure the correct
colour and inlet/exhaust setting plates are used for the engines stated above.
sIMPORTANT: When installing Camshaft Setting Plates or refitting the bearing caps, ALWAYS tighten the bolts to the specified torque.
Refer to the vehicle manufacturer’s service instructions, or a proprietary manual, to establish the current procedure and data.
VSE2510
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
Sole UK Distributor, Sealey Group.
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk.
IP32 7AR
www.sealey.co.uk
[e-mail]
01284 757500
01284 703534
Web
Environmental Protection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be
sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.
When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable)
into approved containers and dispose of the product and the fluids according to local regulations.
4. rAPPLICATIONS