Sealey CP108VAGBO User manual

10.8V Ø85MM CORDLESS ANGLE GRINDER -
BODY ONLY
MODEL NO: CP108VAGBO
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
9 Thispowertoolisintendedtofunctionasagrinder,sander,orcut-o󰀨tool.Readallsafetywarnings,instructions,illustrationsand
 specicationsprovidedwiththispowertool.Failuretofollowallinstructionslistedbelowmayresultinelectricshock,re 
 and/orseriousinjury.
9 Operationsforwhichthepowertoolwasnotdesignedmaycreateahazardandcausepersonalinjury.
8DO NOTuseaccessorieswhicharenotspecicallydesignedandrecommendedbythetoolmanufacturer.Justbecausethe 
 accessorycanbeattachedtoyourpowertool,itdoesnotassuresafeoperation.
9 Theratedspeedoftheaccessorymustbeatleastequaltothemaximumspeedmarkedonthepowertool.Accessoriesrunning 
 fasterthantheirratedspeedcanbreakandyapart.
9 Theoutsidediameterandthethicknessofyouraccessorymustbewithinthecapacityratingofyourpowertool.Incorrectlysized
 accessoriescannotbeadequatelyguardedorcontrolled.
9 Thearboursizeofwheels,anges,backingpadsoranyotheraccessorymustmatchthemountinghardwareofthepowertoolwill
 runoutofbalance,vibrateexcessively.
8DO NOTuseadamagedaccessory.Beforeeachuseinspecttheaccessoryfordamageorexcessivewear.Ifpowertoolor 
 accessoryisdropped,inspectfordamageorinstallanundamagedaccessory.Afterinspectingandinstallinganaccessory,position
 yourselfandbystandersawayfromtheplaneoftherotatingaccessoryandrunthepowertoolatmaximumno-loadspeedforone
 minute.Damagedaccessorieswillnormallybreakapartduringthistesttime.
9 Wearpersonalprotectiveequipment.Dependingonapplication,usefaceshield,safetygogglesorsafetyglasses.Asappropriate,
 weardustmask,hearingprotectors,glovesandworkshopaproncapableofstoppingsmallabrasiveorworkpiecefragments. 
 Prolongedexposuretohighintensitynoisemaycausehearingloss.
9 Keepbystandersasafedistanceawayfromworkarea.Anyoneenteringtheworkareamustwearpersonalprotectiveequipment.
 Fragmentsofworkpieceorofabrokenaccessorymayyawayandcauseinjurybeyondimmediateareaofoperation.
9 Holdthepowertoolbyinsulatedgrippingsurfacesonly,whenperforminganoperationwherethecuttingaccessorymaycontact 
 hiddenwiring.Cuttingaccessorycontactinga“live”wiremaymakeexposedmetalpartsofthepowertool“live”andcouldgivethe
 operatoranelectricshock.
9 Neverlaythepowertooldownuntiltheaccessoryhascometoacompletestop.Thespinningaccessorymaygrabthesurfaceand
 pullthepowertooloutofyourcontrol.
8DO NOTrunthepowertoolwhilecarryingitatyourside.Accidentalcontactwiththespinningaccessorycouldsnagyourclothing,
 pullingtheaccessoryintoyourbody.
9 Regularlycleanthepowertool’sairvents.Themotor’sfanwilldrawthedustinsidethehousingandexcessiveaccumulationof 
 powderedmetalmaycauseelectricalhazards.
8DO NOToperatethepowertoolnearammablematerials.Sparkscouldignitethesematerials.
8DO NOTuseaccessoriesthatrequireliquidcoolants.Usingwaterorotherliquidcoolantsmayresultinelectrocutionorshock.
9Properlytthespindleofthepowertool.Accessorieswitharbourholesthatdonotandmaycauselossofcontrol.Dependingon
 directionofthewheel’smovementatthepointofpinching.Abrasivewheelsmayalsobreakundertheseconditions.Kickbackisthe
 resultofpowertoolmisuseand/orincorrectoperatingproceduresorconditionsandcanbeavoidedbytakingproperprecautionsas
 givenbelow.
9 Maintainarmgriponthepowertoolandpositionyourbodyandarmtoallowyoutoresistkickbackforces.Alwaysuseauxiliary
 handle,ifprovided,formaximumcontroloverkickbackortorquereactionduringstart-up.Theoperatorcancontroltorquereactions
 orkickbackforces,ifproperprecautionsaretaken.
9 Neverplaceyourhandneartherotatingaccessory.Accessorymaykickbackoveryourhand.
8DO NOTpositionyourbodyintheareawherepowertoolwillmoveifkickbackoccurs.Kickbackwillpropelthetoolindirection 
 oppositetothewheel’smovementatthepointofsnagging.
8DO NOTpositionyourbodyinlinewithandbehindtherotatingwheel.Whenthewheel,atthepointofoperation,ismovingaway
 fromyourbody,thepossiblekickbackmaypropelthespinningwheelandthepowertooldirectlyatyou.
9 Usespecialcarewhenworkingcorners,sharpedgesetc.Avoidbouncingandsnaggingtheaccessory.Corners,sharpedges
9 Theguardmustbesecurelyattachedtothepowertoolandpositionedformaximumsafety,sotheleastamountofwheelis 
 exposedtowardstheoperator.Theguardhelpstoprotecttheoperatorfrombrokenwheelfragments,accidentalcontactwithwheel
 andsparksthatcouldigniteclothing.
9 Wheelsmustbeusedonlyforrecommendedapplications.
8DO NOTgrindwiththesideofcut-o󰀨wheel.Abrasivecut-o󰀨wheelsareintendedforperipheralgrinding,sideforcesappliedto 
 thesewheelsmaycausethemtoshatter.
CP108VAGBOIssue129/04/2021
Original Language Version
©JackSealeyLimited
Referto
instructions
Weareye
protection
Wearprotective
gloves
Notpermittedfor
facegrinding.
Wear ear
protection
Wearamask Warning

9 Alwaysuseundamagedwheelangesthatareofcorrectsizeandshapeforyourselectedwheel.Properwheelangessupportthe
 wheelthusreducingthepossibilityofwheelbreakage.Flangesforcut-o󰀨wheelsmaybedi󰀨erentfromgrindingwheelanges.
8DO NOTuseworndownwheelsfromlargerpowertools.Wheelintendedforlargerpowertoolisnotsuitableforthehigherspeed
 ofasmallertoolandmayburst.
8DO NOT“jam”thecut-o󰀨wheelorapplyexcessivepressure.DO NOTattempttomakeanexcessivedepthofcut.Overstressing
 thewheelincreasestheloadingandsusceptibilitytotwistingorbindingofthewheelinthecutandthepossibilityofkickbackor 
 wheelbreakage.
9 Whenwheelisbindingorwheninterruptingacutforanyreason,switcho󰀨thepowertoolandholdthepowertoolmotionlessuntil
 thewheelcomestoacompletestop.Neverattempttoremovethecut-o󰀨wheelfromthecutwhilethewheelisinmotionotherwise
 kickbackmayoccur.Investigateandtakecorrectiveactiontoeliminatethecauseofwheelbinding.
8DO NOTrestartthecuttingoperationintheworkpiece.Letthewheelreachfullspeedandcarefullyre-enterthecut.Thewheelmay
 bind,walkuporkickbackifthepowertoolisrestartedintheworkpiece.
9 Supportpanelsoranyoversizedworkpiecetominimizetheriskofwheelpinchingandkickback.Largeworkpiecestendtosag 
 undertheirownweight.Supportsmustbeplacedundertheworkpiecenearthelineofcutandneartheedgeoftheworkpieceon
 bothsidesofthewheel.
9 Disconnectthebatteryfromthegrinderunitbeforechangingaccessories,servicingorperforminganymaintenance.
9 Maintainthegrinderandbatteryingoodcondition.Checkmovingpartsalignmentonaregularbasis.
9 Replaceorrepairdamagedparts.Useanauthorisedserviceagentandrecommendedpartsonly.Unauthorisedpartsmaybe 
 dangerousandwillinvalidatethewarranty.
9 Ensurethegrinderisswitchedo󰀨beforeinstallingthebattery.
9 Keepthegrinderbatteryandchargercleanforbestandsafestperformance.
9 Removeillttingclothing.Removeties,watches,ringsandotherloosejewelleryandcontainlonghair.
9 Evaluateyourworkingareabeforeusingthegrindere.g.ceiling,oorsandenclosuresmaycontainelectricalitemsorwaterpiping.
9 Ensurebatteryiscorrectlyinsertedintothegrinderhandleandlatchedinplacebeforeattemptingtoswitchon.
9 Securelooseworkpieceswithaclamp,viceorotheradequateholdingdevice.
9 Avoidunintentionalstarting.
9 Wearapprovedsafetyeyeprotection(standardspectaclesarenotadequate).
9 Maintaincorrectbalanceandfooting.Ensuretheoorisnotslipperyandwearnon-skidshoes.
9 Beawarethatthisgrinderdoesnotneedtobepluggedintothemainspower.
9 Keepchildrenandunauthorisedpersonsawayfromtheworkingarea.
8DO NOTusethegrinderwherethereareammableliquids,solidsorgases,suchaspaintsolvents,etc.
8DO NOTallowchildrentooperatethegrinder.
8DO NOToperatethegrinderifanypartsaremissingasthismaycausefailureorpossiblepersonalinjury.
8DO NOTholdunsecuredworkpieceinyourhand.
8DO NOTcarrythegrinderwithyourngeronthepowertrigger.
8DO NOTusethegrinderforataskitisnotdesignedtoperform.
8DO NOToperatethegrinderwhenyouaretiredorundertheinuenceofalcohol,drugsorintoxicatingmedication.
8DO NOTgetthegrinder,batteryorchargerwetoruseindamporwetlocations.
9 Keepthegrinder,batteryandchargerinasafe,dry,childproofareawherethetemperaturewillnotexceed104°F(40°C).
2. INTRODUCTION
Compact,lightweightcordlessanglegrinder-bodyonly.Comfortablehousingwithsoftgriptohelpreducevibration.Variablespeedwithsix
settings.Bladeguardthatcanbeadjustedandspindlelockingbutton.LEDBatterylightindicator.Suppliedwith1xhexkeyforeasyblade
switching.Grinding/cuttingbladenotincluded.Requirescompatible10.8V2Ahor4Ahbatteryandmainscharger,soldseparately.
3. SPECIFICATION
MODEL NO:..................................................CP108VAGBO
Battery:...................... CP108VBP2AhBattery(notincluded)
................................. CP108VBP44AhBattery(notincluded)
DiscSize:.................................................................. Ø85mm
FreeSpeed:.......................................... 12000rpm/19500rpm
Noise Power/Pressure:........................................ 87/76dB(A)
SpindleSize:..................................................................... M5
Vibration/Uncertainty:....................................... 0.732/1.5m/s²
4. ASSEMBLY
4.1. ASSEMBLY AND ADJUSTING
WARNING!Beforeundertakinganyworkonthemachineitself,removethebatterypack.
4.2. MOUNTING THE WHEEL GUARD
g.1 g.2 g.3
CP108VAGBOIssue129/04/2021
Original Language Version
©JackSealeyLimited

WARNING!Forworkwithgrindingorcuttingdiscs,theprotectionguardmustalwaysbemounted.Usethecorrecttypeofdiscfor
 yourapplication.
4.2.1. Wheelguardforcutting(SeeFig.1)
 Fixtheouterguardontotheinnerguarduntilitengages.Theinnerguardandouterguardassembledtogetherandmakeupa 
 wheelguardforcutting.
4.2.2. Wheelguardforgrinding(SeeFig.2)
 Simplyremovetheouterguard.Theinnerguardisusedaswheelguardforgrinding.
4.2.3. Adjustingthewheelguard(SeeFig.3)
 Turnthewheelguardtothedesiredpositionuntilitengages.Notoolisrequiredforthis.
4.3. REPLACING THE CUTTING DISC/GRINDING DISC
WARNING! DO NOTtouchgrindingandcuttingdiscsbeforetheyhavecooleddown.Thediscscanbecomeveryhotwhile 
 working.
4.3.1. Cleanthespindleandallpartstobemounted.
4.3.2. Pressandholdthespindlelockbuttontolockthespindle.Youmayneedtorotatethespindleusingtheprovidedhexkeyifthespindle
 lockbuttoncannotbepresseddowntotheend.
4.3.3. Loosentheclampingboltwithwasherbyturningitanti-clockwiseusingtheprovidedhexkey.
4.3.4. Removetheclampingboltwithwasherandthedisc.
WARNING!Actuatethespindlelockbuttonwhenthegrinderspindleisatastandstill.Otherwise,themachinemaybecome 
 damaged.
WARNING!Payattentiontothedimensionsofthegrinding/cuttingdiscs.Themountingholediametermusttthespindlewithout
 play.DO NOT use reducers or adapters
4.3.5. Placethedisconthetoolspindle.Ensureitiscorrectlylocated.
4.3.6. Inserttheclampingboltwithwasherthroughthecentreofthediscandontothespindle.
4.3.7. Pressandholdthespindlelockbuttontolockthespindle.Youmayneedtorotatethespindleusingtheprovidedhexkeyifthespindle
 lockbuttoncannotbepresseddowntotheend.
4.3.8. Tightentheclampingboltwithwasherbyturningitclockwiseusingtheprovidedhexkey.Makesurethatthecuttingdisc/grindingdisc
 isassembledrmly.
WARNING!Aftermountingthegrinding/Cuttingdiscandbeforeswitchingon,checkthatthedisciscorrectlymountedandthatit
 canturnfreely.Makesurethatthediscdoesnotgrazeagainstthewheelguardorotherparts.
4.4. APPROVED GRINDING/CUTTING DISC
 Thepermissiblespeed[min-1]orthecircumferentialspeed[m/s]ofthegrindingtoolsusedmustatleastmatchthevaluesgiveninthe
 specicationtable.
5. OPERATION
5.1. BEFORE OPERATION
5.1.1. CHARGING THE BATTERY
8DO NOTuseanychargerotherthanthatspecicallyprovidedforusewiththeequipment.
9 Ifthebatterypackisveryhotyoumustremoveyourbatterypackfromthechargerandallowtimeforthebatterytocooldownbefore
 recharging.
5.2. REMOVING OR INSTALLING THE BATTERY PACK (SEE FIG.6&7)
WARNING!Beforeinsertingthebatterypack,makesurethattheon/o󰀨switchisinOFFposition.
 Depressthebatterypackreleasebuttontoreleaseandslidethebatterypackoutfromyourtool.Afterrecharge,slideitbackintoyour
 tool.Asimplepushandslightpressurewillbesu󰀩cient.
g.4
g.5
g.6 g.7
CP108VAGBOIssue129/04/2021
Original Language Version
©JackSealeyLimited

5.3. SWITCH ON/OFF
5.3.1. SWITCHING ON (SEE FIG.8)
 Slidebuttonsintheorderdescribeding.8.Movetheon/o󰀨switchforwardtothetoolheadandpressthefrontpartoftheon/o󰀨switch
 downuntilitlatches.Thenyoucanreleasetheon/o󰀨switch.Yourtoolisnowlockedonforcontinuoususe.
5.3.2. SWITCHING OFF (SEE FIG.9)
 Slidebuttonsintheorderdescribeding.9.Pushdownthebackoftheon/o󰀨switchandmovetheon/o󰀨switchbackwardstotherear
 ofthetooltoswitcho󰀨.
5.4. SPEED ADJUSTMENT (SEE FIG.10)
 Thetoolhasavariablespeedcontrolforprecisespeedadjustment.Setittotherequiredspeedforoperation.Therequiredspeedis
 dependentonthematerialandistobedeterminedbyapracticaltrial.
5.5. BATTERY CAPACITY INDICATOR (SEE FIG.11)
 Yourtoolisequippedwithbatterycapacityindicator.Whenthetoolison,thebatterycapacityindicatorwilllightuptoshowthe 
 amountofchargeleftinthebattery.
5.6. HAND GRIP AREA (SEE FIG.12)
 HoldthetoolrmlywheninoperationasshowninFig.12.
5.7. CUTTING (SEE FIG.13)
WARNING!Forcuttingmetal,alwaysworkwiththewheelguardforcutting.
 Whencutting,workwithmoderatefeed,adaptedtothematerialbeingcut.DO NOTexertpressureontothecuttingdisc,tiltoroscillate
 themachine.
8DO NOTreducethespeedofrunningdowncuttingdiscsbyapplyingsidewardpressure.
 Themachinemustalwaysworkinanup-grindingmotion.Otherwise,thedangerexistsofitbeingpusheduncontrolledoutofthecut.
 Whencuttingprolesandsquarebar,itisbesttostartatthesmallestcrosssection.
5.8. ROUGH GRINDING (SEE FIG.14)
WARNING!Neveruseacuttingdiscforroughgrindingapplications.Seriousinjurytoyourselfandotherscanbecausedbyusingthe
 toolforwrongapplications.
WARNING! DO NOTswitchthegrinderonwhilstthediscisincontactwiththeworkpiece.Allowthedisctoreachfullspeedbefore
 startingtogrind.
9 Alwayspositiontheguardsothatasmuchoftheexposeddiscaspossibleispointingawayfromyou.
9 Bepreparedforastreamofsparkswhenthedisctouchesthemetal.
9 Forbesttoolcontrol,materialremovalandminimumoverloading,maintainananglebetweenthediscandworksurfaceof 
 approximately15°-30°whengrinding.
g.8 g.9
g.10 g.11
g.12
g.13 g.14
CP108VAGBOIssue129/04/2021
Original Language Version
©JackSealeyLimited

9 Usecautionwhenworkingintocornersascontactwiththeintersectingsurfacemaycausethegrindertojumportwist.
9 Whengrindingiscompleteallowtheworkpiecetocool.
6. MAINTENANCE
6.1.  Removethebatterybeforecarryingoutanyadjustment,servicingormaintenance.
6.2.  Therearenouserserviceablepartsinyourpowertool.Neverusewaterorchemicalcleanerstocleanyourpowertool.Wipeclean
 withadrycloth.Alwaysstoreyourpowertoolinadryplace.Keepthemotorventilationslotsclean.Keepallworkingcontrolsfree
 ofdust.Occasionallyyoumayseesparksthroughtheventilationslots.Thisisnormalandwillnotdamageyourpowertool.
7. TROUBLESHOOTING
7.1.  Ifyourwheelwobblesorvibrates,checkthatclampingboltistight;checkthatthewheeliscorrectlylocatedonthespindle.
7.2.  IfthereisanyevidencethatthewheelisdamagedDO NOTuseasthedamagedwheelmaydisintegrate,removeitandreplacewith
 anewwheel.Disposeofoldwheelssensibly.
7.3.  Ifworkingonaluminiumorasimilarsoftalloy,thewheelwillsoonbecomecloggedandwillnotgrinde󰀨ectively.
7.4.  Whenoverloaded,themotorcomestoastop.Relievetheloadonthemachineimmediatelyandallowcoolingforapprox. 
 30secondsatthehighestno-loadspeed.
7.5.  Whenusingasintendedforthepowertoolcannotbesubjecttooverload.Whentheloadistoohighortheallowablebattery 
 temperatureof75°Cisexceeded,theelectroniccontrolswitcheso󰀨thepowertooluntilthetemperatureisintheoptimum 
 temperaturerangeagain.
7.6.  Ifmachineisblocked,pleaseturniio󰀨andturniionagainafter1~2seconds.
WARNING! – RISK OF HAND ARM VIBRATION INJURY.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
ThistoolissubjecttothevibrationtestingsectionoftheMachineryDirective2006/42/EC.
Thistoolistobeoperatedinaccordancewiththeseinstructions.
This tool has been tested in accordance with:ENISO28927-1:2009&BSENISO15744:2008.
DeclarationandvericationofVibrationEmissionguresareinaccordancewithEN12096:1997
Measured vibration emission value (a): ............0.732 m/s²
Uncertainty value(k):.............................................1.50 m/s²
Pleasenotethattheapplicationofthetooltoasolespecialisttaskmayproduceadi󰀨erentaveragevibrationemission.Werecommendthata
specicevaluationofthevibrationemissionisconductedpriortocommencingwithaspecialisttask.
Ahealthandsafetyassessmentbytheuser(oremployer)willneedtobecarriedouttodeterminethesuitabledurationofuseforeachtool.
NB:StatedVibrationEmissionvaluesaretype-testvaluesandareintendedtobetypical.
Whilstinuse,theactualvaluewillvaryconsiderablyfromanddependonmanyfactors.
Suchfactorsinclude;theoperator,thetaskandtheinsertedtoolorconsumable.
NB:ensurethatthelengthofleaderhosesissu󰀩cienttoallowunrestricteduse,asthisalsohelpstoreducevibration.
Thestateofmaintenanceofthetoolitselfisalsoanimportantfactor,apoorlymaintainedtoolwillalsoincreasetheriskofHandArmVibration
Syndrome.
Health surveillance.
Werecommendaprogrammeofhealthsurveillancetodetectearlysymptomsofvibrationinjurysothatmanagementprocedurescanbe
modiedaccordingly.
Personal protective equipment.
Wearenotawareofanypersonalprotectiveequipment(PPE)thatprovidesprotectionagainstvibrationinjurythatmayresultfromthe
uncontrolleduseofthistool.Werecommendasu󰀩cientsupplyofclothing(includinggloves)toenabletheoperatortoremainwarmanddryand
maintaingoodbloodcirculationinngersetc.Pleasenotethatthemoste󰀨ectiveprotectionisprevention,pleaserefertotheCorrectUseand
Maintenancesectionintheseinstructions.GuidancerelatingtothemanagementofhandarmvibrationcanbefoundontheHSCwebsitewww.
hse.gov.uk-Hand-ArmVibrationatWork.
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycleunwantedmaterialsinsteadofdisposingofthemaswaste.Alltools,accessoriesandpackagingshouldbesorted,takento
arecyclingcentreanddisposedofinamannerwhichiscompatiblewiththeenvironment.Whentheproductbecomescompletely
unserviceableandrequiresdisposal,drainanyfluids(ifapplicable)intoapprovedcontainersanddisposeoftheproductandfluids
accordingtolocalregulations.
WEEE REGULATIONS
DisposeofthisproductattheendofitsworkinglifeincompliancewiththeEUDirectiveonWasteElectricalandElectronicEquipment
(WEEE).Whentheproductisnolongerrequired,itmustbedisposedofinanenvironmentallyprotectiveway.Contactyourlocalsolid
wasteauthorityforrecyclinginformation.
Note:Itisourpolicytocontinuallyimproveproductsandassuchwereservetherighttoalterdata,specificationsandcomponentpartswithoutprior
notice.
Important:NoLiabilityisacceptedforincorrectuseofthisproduct.
Warranty:Guaranteeis12monthsfrompurchasedate,proofofwhichisrequiredforanyclaim.
CP108VAGBOIssue129/04/2021
Original Language Version
©JackSealeyLimited