Sealey GSA02 User manual

Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT:PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS,
WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLYAND WITH CARE FOR THE PURPOSE FOR WHICH
IT IS INTENDED. FAILURE TO DO SO MAYCAUSE DAMAGE AND/OR PERSONAL INJURYAND WILL INVALIDATE
THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
3Follow all workshop safety rules, regulations, and conditions when using wrench.
pWARNING! Disconnect from air supply before changing accessories or servicing.
3Maintain the wrench in good condition and replace any damaged or worn parts. Use
genuine partsonly. Unauthorised parts may be dangerous and will invalidate the warranty.
pWARNING! Check correct air pressure is maintained and not exceeded. We recommend 90psi.
3Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each
use and ensure that all connections are secure.
3Only use impact sockets which are specifically designed for use with an impact wrench.
3Wear approved safety eye/face shield, ear defenders and hand protection.
pWARNING! Due to the possible presence of asbestos dust from brake linings, when working
around vehicle brake systems we recommend you wear suitable respiratory protection.
3Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3Keep children and non essential persons away from the working area.
7DO NOT use the wrench for a task it is not designed to perform.
p p
WARNING! DO NOT use wrench if damaged or thought to be faulty. (Contact Service Agent).
7DO NOT use wrench unless you have been instructed in its use by a qualified person.
7DO NOT carry the wrench by the air hose, or yank the hose from the air supply.
7DO NOT operate wrench if you are tired, under the influence of alcohol, drugs or intoxicating medication.
7DO NOT carry wrench with your hand on the power trigger in order to avoid unintentional starting.
7DO NOT direct air from the air hose at yourself or others.
3When not in use disconnect from air supply and store in a safe, dry, childproof location.
INSTRUCTIONS FOR:
1/2SQ DR G3 AIR
IMPACT WRENCH
MODEL: GSA02
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component
parts without prior notice. IMPORTANT: No liability is accepted for incorrect use of this equipment. WARRANTY: Guarantee is 12
months from purchase date, proof of which will be required for any claim. INFORMATION: For a copy of our latest catalogue and
promotions call us on 01284 757525 and leave your full name and address, including postcode.
2. INTRODUCTION & SPECIFICATION
Drive size . . . . . . . . . . . . . . . . . . . . . . . . . .1/2
Working/Max torque . . . . . . . . . . . .400/460ft.lb
Ultimate torque . . . . . . . . . . . . . . . . . . . 500ft.lb
Air consumption . . . . . . . . . . . . . . . . . . .5.6cfm
Operating pressure . . . . . . . . . . . . . . . . .90psi
Air inlet size . . . . . . . . . . . . . . . . . . . . .1/4BSP
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.1kg
Noise . . . . . . . . . . . . . . . . . . . . . . . . . . .94.2dB
Vibration . . . . . . . . . . . . . . . . . . . . . . . .4.4m/s2
Third Generation twin hammer impact wrench.
Suitable for garage, tyre shop and workshop
applications. Handle exhaust reduces noise output
and contoured soft-grip handle gives added
comfort and control. Features three-position
adjustable air/torque control and reversible action.
Issue No: 1
Date Issued: 151104
Item Part No Description
21 GSA02.21 FRONT END PLATE
22 GSA01.22 ROTOR
23 GSA01.23 ROTOR BLADE
24 GSA01.24 FRONT DOWEL PIN
25 GSA01.25 CYLINDER
26 GSA01.26 REAR DOWEL PIN
27 GSA02.27 REAR END PLATE
28 GSA02.28 FRONT BEARING
29 GSA01.29 REAR COVER GASKET
30 GSA01.30 REAR COVER
31 GSA01.31 OIL SEAL
32 GSA01.42 TRIGGER SHAFT
33 GSA02.33 HAMMER PIN
34 GSA02.34 HAMMER
35 GSA02.35 HAMMER CAGE
36 GSA02.36 STANDARD ANVIL
37 GSA01.37 O-RING
38 GSA01.38 ANVIL COLLAR
39 GSA02.39 ANVIL BUSHING
40 GSA01.41 REAR COVER COLLAR
41 GSA02.41 O-RING
Item Part No Description
1GSA02.01 HOUSING
2GSA01.02 O-RING
3GSA01.03 CAP SCREW
4GSA02.04 HAMMER CASE
5GSA01.05 SPRING PIN
6GSA01.06 TRIGGER
7GSA01.08 VALVE SEAT
8GSA01.09 THROTTLE VALVE
9GSA01.10 VALVE SPRING
10 GSA01.11EXHAUST DEFLECTOR
11 GSA02.11TRIGGER BUSHING
12 GSA01.12 AIR INLET
13 GSA02.13 PLASTIC GRIP
14 GSA01.14 VALVE BUSHING
15 GSA01.15 WASHER
16 GSA01.16 SWITCH
17 GSA01.17 PIN
18 GSA01.18 REVERSE KNOB
19 GSA20.07 SPRING
20 GSA20.08 LOCK PIN
Parts List For:
GSA02
01284 757500
01284 703534
E-mail: [e-mail]
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
Web address: www.sealey.co.uk
GSA02 - 1 - 151104
GSA02 - 1 - 151104

For recommended hook-up, procedure is shown in fig 1 & 2
3.1. Air Supply
3.1.1. Ensure wrench air valve (or trigger) is in the "off" position before connecting to the air
supply.
3.1.2. You will require an air pressure of 90psi, and an air flow according to specification.
3.1.3. pWARNING! Ensure the air supply is clean and does not exceed 90psi while operating the
wrench. Too high an air pressure and unclean air will shorten the product life due to
excessive wear, and may be dangerous causing damage and/or personal injury.
3.1.4. Drain the compressor air tank daily. Water in the air line will damage the wrench.
3.1.5. Clean compressor air inlet filter weekly.
3.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8
metres). The minimum hose diameter should be 1/4 I.D. and fittings must have the same
inside dimensions.
3.1.7. Keep hose away from heat, oil and sharp edges. Check hose for wear, and make certain
that all connections are secure.
3.2. Couplings.
Vibration may cause failure if a quick change coupling is connected directly to the wrench. To
overcome this, connect a leader hose to the wrench. Aquick change coupling may then be used to
connect the leader hose to the air line recoil hose. See fig 1 & 2.
DO NOT allow wrench to free run for an extended period of time as this will shorten its life.
pWARNING! Disconnect wrench from air supply before changing accessories, servicing or
performing maintenance. Replace or repair damaged parts. Use genuine parts only.
Unauthorised parts may be dangerous and will invalidate the warranty.
5.1. If the air system does not have an oiler lubricate the air wrench daily with a few drops of
Sealey air tool oil dripped into the air inlet.
5.2. Clean the wrench after use. DO NOT use worn, or damaged sockets.
5.3. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air pipe. Incorrect size or
type of hose connectors. To remedy, check the air supply and follow instructions in
Section 3.
b)Grit or gum deposits in the wrench may also reduce performance. Remove the strainer,
clean it and flush the wrench out with gum solvent oil or an equal mixture of SAE No 10
oil and paraffin. Allow to dry before use.
5.4. For a full service contact your local Sealey service agent.
5.5. When not in use, disconnect from air supply, clean wrench and store in a safe, dry,
childproof location.
3. PREPARING WRENCH FOR USE
4. OPERATING INSTRUCTIONS
5. MAINTENANCE
p p
WARNING! Ensure you read, understand and apply safety
instructions before use.
4.1. Only use impact sockets which are specifically designed for use
with an impact wrench.
4.2. Connect the wrench to the air hose as in Section 3.
4.3. Place the socket over the subject nut and depress the trigger to
operate the wrench.
4.4. To change drive direction turn the air regulator on the rear of the
body to the desired direction. (fig 3)
4.5. The flow of air may be regulated by adjusting the air regulator
on the rear of the body, between 1 low power and 3 full power.
DO NOT use any additional force upon the wrench in order to remove
a nut.
fig 1
We, the sole importer into the UK, declare that the product listed here is in conformity with the
following standards and directives. The construction file for this product is held by the
Manufacturer and may be inspected, by a national authority, upon request to Jack Sealey Ltd.
For Jack Sealey Ltd. Sole importer into the UK
of Sealey Power Tools.
1/2SQ DR G3 IMPACT WRENCH
Model: GSA02
98/37/EC Machinery Directive
93/68/EEC Marking Directive
15th November 2004
Declaration of Conformity
Signed by Mark Sweetman
GSA02 - 1 - 151104
Risk of Hand Arm Vibration Injury
Impact wrench, model no. GSA02 when operated in accordance with these instructions and tested in
accordance with EN 28662-2: 1994 results in the following vibration emission declared in accordance with
BS EN12096: 1996.
Measured vibration emission value: . . . . . . . . . . . . .4.4m/s2
Uncertainty: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.76m/s2
These values are suitable for comparison with emission levels of other tools that have been subject to
the same test.
This tool may cause hand-arm vibration syndrome if its use is inadequately managed.
Recommended Measures to reduce risk of hand-arm vibration syndrome:
This tool should not be used by an individual regularly for more than 5.27 hours in any 8 hour period.
This duration of use should be reduced if the individual is exposed to hand-arm vibration from other sources.
01284 757500
01284 703534
E-mail: [e-mail]
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
Web address: www.sealey.co.uk
fig 2
GSA02 - 1 - 151104
fig 3