Sealey SA297.V2 User manual

1”SQ DRIVE AIR IMPACT WRENCH - PIN
CLUTCH
MODEL NO: SA297.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURYAND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
9Follow all workshop safety rules, regulations, and conditions when using wrench.
9 Onlyqualiedandtrainedoperatorsshouldinstall,adjustorusetheassemblypowertoolforthreadedfasteners.
8DO NOTmodifythisassemblypowertoolforthreadedfasteners.Modicationscanreducethee󰀨ectivenessofsafetymeasuresand
increase the risks to the operator.
8DO NOT discardthesafetyinstructions;givethemtotheoperator.
8DO NOTusethepowertoolforthreadedfastenersifithasbeendamaged.
9 Toolsshallbeinspectedperiodicallytoverifythatthemarkingsarelegiblymarkedonthetool.Theusershallcontactthemanufacturer
 toobtainreplacementmarkinglabelswhennecessary.
1.1. HAZARDS:
1.1.1. PROJECTILE
9 Failureoftheworkpiece,ofaccessoriesorevenoftheinsertedtoolitselfcangeneratehigh-velocityprojectiles.
9 Alwayswearimpact-resistanteyeprotectionduringtheoperationoftheassemblypowertoolforthreadedfasteners.Thegradeof
 protectionrequiredshouldbeassessedforeachuse.
9 Ensurethattheworkpieceissecurelyxed.
1.1.2. ENTANGLEMENT
9 Entanglementhazardscanresultinchoking,scalpingand/orlacerationsiflooseclothing,personaljewellery,neckwear,hairorgloves
 arenotkeptawayfromthetoolandaccessories.
9 Glovescanbecomeentangledwiththerotatingdrive,causingseveredorbrokenngers.Rotatingdrivesocketsanddriveextensions
 caneasilyentanglerubber-coatedormetal-reinforcedgloves.
8DO NOTwearloose-ttingglovesorgloveswithcutorfrayedngers.
8 Neverholdthedrive,socketordriveextension.
9 Keephandsawayfromrotatingdrives.
1.1.3. OPERATING
9 Theuseofthetoolcanexposetheoperator’shandstohazardsincludingcrushing,impacts,cutsandabrasionsandheat.Wear 
 suitableglovestoprotecthands.
9 Operatorsandmaintenancepersonnelshallbephysicallyabletohandlethebulk,weightandpowerofthetool.
9 Holdthetoolcorrectly;bereadytocounteractnormalorsuddenmovementsandhavebothhandsavailable.
9 Maintainabalancedbodypositionandsecurefooting.
9 Incaseswherethemeanstoabsorbthereactiontorquearerequested,itisrecommendedtouseasuspensionarmwhenever 
 possible.Ifthatisnotpossible,sidehandlesarerecommendedforstraightcaseandpistol-griptools.
9 Releasethestart-and-stopdeviceinthecaseofaninterruptionoftheenergysupply.
9 Useonlylubricantsrecommendedbythemanufacturer.
9 Fingerscanbecrushedinopen-endedcrow-footnutrunners.
8DO NOT useinconnedspacesandbewareofcrushinghandsbetweentoolandworkpiece,especiallywhenunscrewing.
1.1.4. REPETITIVE MOTIONS
9 Whenusingapowertoolfor,theoperatorcanexperiencediscomfortinthehands,arms,shoulders,neck,orotherpartsofthebody.
 Whileusinganassemblypowertoolforthreadedfasteners,theoperatorshouldadoptacomfortableposturewhilemaintainingsecure
 footingandavoidingawkwardoro󰀨-balancedpostures.Theoperatorshouldchangepostureduringextendedtasks,whichcanhelp
 avoiddiscomfortandfatigue.
9 Iftheoperatorexperiencessymptomssuchaspersistentorrecurringdiscomfort,pain,throbbing,aching,tingling,numbness,burning
 sensationsorsti󰀨ness,thesewarningsignsshouldnotbeignored.Theoperatorshouldtelltheemployerandconsultaqualiedhealth
professional.
1.1.5. ACCESSORIES
9 Disconnecttheassemblypowertoolforthreadedfastenersfromtheenergysupplybeforechangingtheinsertedtooloraccessory.
8DO NOTtouchsocketsoraccessoriesduringimpacting,asthisincreasestheriskofcuts,burnsorvibrationinjuries.
9 Useonlysizesandtypesofaccessoriesandconsumablesthatarerecommendedbytheassemblypowertoolforthreadedfasteners
 manufacturer;donotuseothertypesorsizesofaccessoriesandconsumables.
9 Useonlyimpact-wrench-ratedsocketsingoodcondition,aspoorconditionorhandsocketsandaccessoriesusedwithimpact 
 wrenchescanshatterandbecomeaprojectile.
SA297.V2Issue:124/03/23
Original Language Version
©JackSealeyLimited
Referto
instruction
manual
Weareye
protection Wearear protection Wearamask Wearsafety footwear
Wear
protective
gloves

1.1.6. WORKPLACE
9 Slips,tripsandfallsaremajorcausesofworkplaceinjury.Beawareofslipperysurfacescausedbytheuseofthetoolandalsoof
 triphazardscausedbytheairlineorhydraulichose.
9 Proceedwithcareinunfamiliarsurroundings.Hiddenhazards,suchaselectricityorotherutilitylines,canexist.
8 Notintendedforuseinpotentiallyexplosiveatmospheresandisnotinsulatedagainstcomingintocontactwithelectricpower.Make
 suretherearenoelectricalcables,gaspipes,etc.,thatcancauseahazardifdamagedbyuseofthetool.
1.1.7. DUST AND FUMES
9 Dustandfumesgeneratedwhenusingassemblypowertoolsforthreadedfastenerscancauseillhealth(forexamplecancer,birth
 defects,asthmaand/ordermatitis);riskassessmentandimplementationofappropriatecontrolsforthesehazardsareessential.
9 Riskassessmentshouldincludedustcreatedbytheuseofthetoolandthepotentialfordisturbingexistingdust.
9 Directtheexhaustsoastominimizedisturbanceofdustinadust-lledenvironment.
9 Wheredustorfumesarecreated,thepriorityshallbetocontrolthematthepointofemission.
9 Allintegralfeaturesoraccessoriesforthecollection,extractionorsuppressionofairbornedustorfumesshouldbecorrectlyused
 andmaintainedinaccordancewiththemanufacturer’sinstructions.
9 Userespiratoryprotectioninaccordancewithemployer’sinstructionsandasrequiredbyoccupationalhealthandsafetyregulations.
1.1.8. NOISE
9 Exposuretohighnoiselevelscancausepermanent,disablinghearinglossandotherproblems,suchastinnitus(ringing,buzzing,
 whistlingorhummingintheears).Thereforeariskassessmentandimplementationofappropriatecontrolsforthesehazards 
are essential.
9 Appropriatecontrolstoreducetheriskmayincludeactionssuchasdampingmaterialstopreventworkpiecesfrom“ringing”.
9 Usehearingprotectioninaccordancewithemployer’sinstructionsandasrequiredbyoccupationalhealthandsafetyregulations.
9 Operateandmaintaintheassemblypowertoolforthreadedfastenersasrecommendedintheinstructionshandbook,toprevent 
 anunnecessaryincreaseinnoiselevels.
9 Iftheassemblypowertoolforthreadedfastenershasasilencer,alwaysensureitisinplaceandingoodworkingorderwhenthe
 assemblypowertoolforthreadedfastenersisoperating.
9 Select,maintainandreplacetheconsumable/insertedtoolasrecommendedintheinstructionshandbook,topreventanunnecessary
increase in noise.
1.1.9. VIBRATION
9 Exposuretovibrationcancausedisablingdamagetothenervesandbloodsupplyofthehandsandarms.
9 Keepthehandsawayfromthesockets.
9 Wearwarmclothingwhenworkingincoldconditionsandkeepyourhandswarmanddry.
9 Ifyouexperiencenumbness,tingling,painorwhiteningoftheskininyourngersorhands,stopusingtheassemblypowertool 
 forthreadedfasteners,tellyouremployerandconsultaphysician.
9 Operateandmaintainthetoolforthreadedfastenersasrecommendedintheinstructionshandbook,topreventanunnecessary 
 increaseinvibrationlevels.
8DO NOTusewornorill-ttingsocketsorextensions,asthisislikelytocauseasubstantialincreaseinvibration.
9 Select,maintainandreplacetheconsumable/insertedtoolasrecommendedintheinstructionshandbook,topreventanunnecessary
 increaseinvibrationlevels.
9 Sleevettingsshouldbeusedwherepracticable.
9 Supporttheweightofthetoolinastand,tensionerorbalancer,ifpossible.
9 Holdthetoolwithalightbutsafegrip,takingaccountoftherequiredhandreactionforces,becausetheriskfromvibrationisgenerally
greater when the grip force is higher.
1.2. PNEUMATIC POWER TOOLS
9 Airunderpressurecancausesevereinjury:
9 Alwaysshuto󰀨airsupply,drainhoseofairpressureanddisconnecttoolfromairsupplywhennotinuse,beforechangingaccessories
 orwhenmakingrepairs;
9 Neverdirectairatyourselforanyoneelse.
9 Whippinghosescancausesevereinjury.Alwayscheckfordamagedorloosehosesandttings.
9 Coldairshallbedirectedawayfromthehands.
8DO NOT usequick-disconnectcouplingsattoolinletforimpactandair-hydraulicimpulsewrenches.Usehardenedsteel(ormaterial
 withcomparableshockresistance)threadedhosettings.
9 Wheneveruniversaltwistcouplings(clawcouplings)areused,lockpinsshallbeinstalledandwhipchecksafetycablesshallbeused
 tosafeguardagainstpossiblehose-to-toolandhose-and-hoseconnectionfailure.
8DO NOTexceedthemaximumairpressurestatedonthetool.
9 Fortorque-controlandcontinuous-rotationtools,theairpressurehasasafetycriticale󰀨ectonperformance.Therefore,requirements
 forlengthanddiameterofthehoseshallbespecied.
9 Nevercarryanairtoolbythehose.
WARNING!Disconnectfromairsupplybeforechangingaccessoriesorservicing.
9 Maintainthewrenchingoodconditionandreplaceanydamagedorwornparts.Usegenuinepartsonly.Unauthorisedpartsmaybe
 dangerousandwillinvalidatethewarranty.
WARNING!Checkcorrectairpressureismaintainedandnotexceeded.Werecommend90psi.
9 Keepairhoseawayfromheat,oilandsharpedges.Checkairhoseforwearbeforeeachuseandensurethatallconnectionsare
secure.
WARNING!Duetothepossiblepresenceofasbestosdustfrombrakelinings,whenworkingaroundvehiclebrakesystemswe 
 recommendyouwearsuitablerespiratoryprotection.
9 Keepchildrenandnonessentialpersonsawayfromtheworkingarea.
8DO NOTusethewrenchforataskitisnotdesignedtoperform.
8DO NOToperatewrenchifyouaretiredorundertheinuenceofalcohol,drugsorintoxicatingmedication.
8DO NOTcarrywrenchwithyourhandonthepowertriggerinordertoavoidunintentionalstarting.
9 Whennotinusedisconnectfromairsupplyandstoreinasafe,dry,childprooflocation.
Original Language Version
©JackSealeyLimited SA297.V2Issue:124/03/23

2. INTRODUCTION
Powerfultwinhammermechanismgiveshightorqueoutputsuitableforcommercialandagriculturaluse.3-Positiontorquecontrolwithreverse.
Suppliedwithextrahandleforaddedcontrol.
3. SPECIFICATION
Model No: ..............................................................SA297.V2
AirConsumption: ...................................................... 7.76cfm
Breakaway Torque: ..................................1548lb.ft(2100Nm).
Drive: ............................................................................. 1”Sq
Fastening Torque: .....................................1476lb.ft(2000Nm)
Free Speed:.............................................................4300rpm
InletSize: ..................................................................1/2”BSP
NoisePower/Pressure: ......................................108/97dB(A)
Operating Pressure:...................................................... 90psi
Vibration/Uncertainty:.......................................12.58/1.5m/s²
4. PREPARATION
4.1.  Forrecommendedhook-up,procedureisshowninfigs1&2.
4.2. AIR SUPPLY
4.2.1. Ensurewrenchairvalve(ortrigger)isinthe“o󰀨”positionbeforeconnectingtotheairsupply.
4.2.2. Youwillrequireanairpressureof90psiandanairflowaccordingtospecification.
WARNING! Ensuretheairsupplyiscleananddoesnotexceed90psiwhileoperatingthe wrench. Too high an air pressure and unclean
 airwillshortentheproductlifeduetoexcessivewearandmaybedangerouscausingdamageand/orpersonalinjury.
4.2.3. Drainthecompressorairtankdaily.Waterintheairlinewilldamagethewrench.
4.2.4. Cleancompressorairinletfilterweekly.
4.2.5. Linepressureshouldbeincreasedtocompensateforunusuallylongairhoses(over8metres).Theminimumhosediametershouldbe
 1/4”I.D.andfittingsmusthavethesameinsidedimensions.
4.2.6. Keephoseawayfromheat,oilandsharpedges.Checkhoseforwearandmakecertainthatallconnectionsaresecure.
4.3. COUPLINGS
4.3.1. Vibrationmaycausefailureifaquickchangecouplingisconnecteddirectlytothewrench.Toovercomethis,connectaleaderhoseto
 thewrench.Aquickchangecouplingmaythenbeusedtoconnecttheleaderhosetotheairlinerecoilhose.Seegs1&2.
5. ASSEMBLY
5.1.  Fithandletothebodyinthedesiredorientation,g.3.
6. OPERATION
WARNING! Ensure you read, understand and apply safety instructions before use.
6.1.1. Onlyuseimpactsocketswhicharespecicallydesignedforusewithanimpactwrench.
6.1.2. Connect the wrench to the air hose as in Section 4.
6.1.3. Placethesocketoverthesubjectnutanddepressthetriggertooperatethewrench.
6.1.4. Tochangedrivedirectionturnthecontrolontherearofthebodytothedesireddirection,g.3.
6.1.5. Thetorquemaybeadjustedintheforwardgearbyadjustingthetorquecontrolontherearofthebody,between1lowpower 
 and3fullpower,g.3.
6.1.6. The wrench incorporatestwoexhausts,oneatthebottomofthehandleandoneatthefrontabovethetrigger.Thehandle 
 exhaustisadjustableallowingyoutoadjusttheowthrougheitherthehandleorfrontexhaust.Whenthehandleexhaustisfullyopen
 thespeedofthewrenchisincreased,whenthehandleexhaustisclosedthewrenchspeedwilldecreaseandtheairwillbevented
 throughthefrontexhaust.
8DO NOTuseanyadditionalforceuponthewrenchinordertoremoveanut.
8DO NOTallowwrenchtofreerunforanextendedperiodoftimeasthiswillshortenitslife.
7. MAINTENANCE
WARNING!Disconnectwrenchfromairsupplybeforechangingaccessories,servicingorperformingmaintenance.
 Replaceorrepairdamagedparts.Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
7.1.  IftheairsystemdoesnothaveanoilerlubricatetheairwrenchdailywithafewdropsofSealeyairtooloildrippedintotheairinlet.
7.2. Clean the wrench after use. DO NOT use worn or damaged sockets.
7.3.  Lossofpowerorerraticactionmaybeduetothefollowing:
a) Excessivedrainontheairline.Moistureorrestrictionintheairpipe.Incorrectsizeortypeofhoseconnectors.Toremedy,checkthe
air supply and follow instructions in Section 4.
b)Gritorgumdepositsinthewrenchmayalsoreduceperformance.Removethestrainer,cleanitandflushthewrenchoutwithgum
  solventoiloranequalmixtureofSAENo10oilandparaffin.Allowtodrybeforeuse.
  ForafullservicecontactyourlocalSealeyserviceagent.
5.5.  Whennotinuse,disconnectfromairsupply,cleanwrenchandstoreinasafe,dry,childprooflocation.
Original Language Version
©JackSealeyLimited SA297.V2Issue:124/03/23
fig.1
fig.2fig.3

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycleunwantedmaterialsinsteadofdisposingofthemaswaste.Alltools,accessoriesandpackagingshouldbesorted,takento
arecyclingcentreanddisposedofinamannerwhichiscompatiblewiththeenvironment.Whentheproductbecomescompletely
unserviceableandrequiresdisposal,drainanyfluids(ifapplicable)intoapprovedcontainersanddisposeoftheproductandfluids
according to local regulations.
Note:Itisourpolicytocontinuallyimproveproductsandassuchwereservetherighttoalterdata,specificationsandcomponentparts
withoutpriornotice.Pleasenotethatotherversionsofthisproductareavailable.Ifyourequiredocumentationforalternativeversions,
pleaseemailorcallourtechnicalteamon[e-mail]or01284757505.
Important:NoLiabilityisacceptedforincorrectuseofthisproduct.
Warranty:Guaranteeis12monthsfrompurchasedate,proofofwhichisrequiredforanyclaim.
REGISTER YOUR
PURCHASE HERE
Original Language Version
©JackSealeyLimited SA297.V2Issue:124/03/23
WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
ThistoolissubjecttothevibrationtestingsectionoftheMachineryDirective2006/42/EC.
Thistoolistobeoperatedinaccordancewiththeseinstructions.
Measured vibration emission value (a): 12.58m/s²
Uncertainty value (k): 1.5m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend that a
specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.
Ahealthandsafetyassessmentbytheuser(oremployer)willneedtobecarriedouttodeterminethesuitabledurationofuseforeachtool.
NB: StatedVibrationEmissionvaluesaretype-testvaluesandareintendedtobetypical.
Whilstinuse,theactualvaluewillvaryconsiderablyfromanddependonmanyfactors.
Suchfactorsinclude;theoperator,thetaskandtheinsertedtoolorconsumable.
NB:ensurethatthelengthofleaderhosesissufficienttoallowunrestricteduse,asthisalsohelpstoreducevibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration
Syndrome.
Health surveillance.
Werecommendaprogrammeofhealthsurveillancetodetectearlysymptomsofvibrationinjurysothatmanagementprocedurescanbemodified
accordingly.
Personal protective equipment.
Wearenotawareofanypersonalprotectiveequipment(PPE)thatprovidesprotectionagainstvibrationinjurythatmayresultfromthe
uncontrolleduseofthistool.Werecommendasufficientsupplyofclothing(includinggloves)toenabletheoperatortoremainwarmanddryand
maintaingoodbloodcirculationinfingersetc.Pleasenotethatthemosteffectiveprotectionisprevention,pleaserefertotheCorrectUseand
Maintenancesectionintheseinstructions.GuidancerelatingtothemanagementofhandarmvibrationcanbefoundontheHSCwebsite
www.hse.gov.uk-Hand-ArmVibrationatWork.