Sealey SA59.V3 User manual

Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL
REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE
PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL
INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
 Follow all workshop safety rules, regulations, and conditions when using wrench.
 WARNING!Disconnect from air supply before changing accessories or servicing.
 Maintain the wrench in good condition and replace any damaged or worn parts. Use genuine parts only.
Non-authorised parts may be dangerous and will invalidate the warranty.
WARNING! Check correct air pressure is maintained and not exceeded. We recommend 90psi.
Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure
that all connections are secure.
Only use impact sockets which are specifically designed for use with an impact wrench.
 Wear approved safety eye/face shield, ear defenders, and hand protection.
WARNING! Due to the possible presence of asbestos dust from brake linings, when working around vehicle
brake systems we recommend you wear suitable respiratory protection.
 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
 Keep children and non essential persons away from the working area.
 DO NOT use the wrench for a task it is not designed to perform.
WARNING! DO NOT use wrench if damaged or thought to be faulty. (Contact Service Agent).
 DO NOT use wrench unless you have been instructed in its use by a qualified person.
 DO NOT carry the wrench by the air hose, or yank the hose from the air supply.
 DO NOT operate wrench if you are tired, under the influence of alcohol, drugs or intoxicating medication.
 DO NOT carry wrench with your hand on the power trigger in order to avoid unintentional starting.
 DO NOT direct air from the air hose at yourself or others.
 When not in use disconnect from air supply and store in a safe, dry, childproof location.
INSTRUCTIONS FOR:
3/4” SQUARE DRIVE
AIR IMPACT WRENCH
MODEL No: SA59.V3
2. INTRODUCTION & SPECIFICATIONS
Fitted with smooth performing, power-pin clutch. Suitable for heavy garage and tyre shop use. Features stepless
adjustable air/torque control and reversible action plus spring balance anchorage point.
Drive size ..................................3/4”
Working/Max torque ...................900/1000lb/ft
Ultimate torque .......................... 1050lb/ft
Speed .................................7500rpm
Air consumption ........................... 12cfm
Operating pressure..........................90psi
Air inlet size .............................1/4”BSP
Weight ...................................5.0kg
Vibration ............................... 5.52m/s²
Uncertainty ............................. 2.21m/s²
Noise power .............................97dB(A)
Noise pressure ...........................86dB(A)
Original Language Version SA59.V3 Issue: 6(SP) - 14/08/13
© Jack Sealey Limited

3.1 Air Supply.
3.1.1 Ensure wrench air valve (or trigger) is in the "off" position before connecting to the air supply.
3.1.2 You will require an air pressure of 90psi, and an air flow according to specification.
3.1.3 WARNING! Ensure the air supply is clean and does not exceed 90 psi while operating the wrench. Too
high an air pressure and unclean air will shorten the product life due to excessive wear, and may be
dangerous causing damage and/or personal injury.
3.1.4 Drain the air tank daily. Water in the air line will damage the wrench.
3.1.5 Clean air inlet filter weekly. Recommended hook-up procedure is shown in fig.1.
3.1.6 Line pressure should be increased to compensate for unusually long air hoses (over 8 metres). The
minimum hose diameter should be 3/8 ” I.D. and fittings must have the same inside dimensions.
3.1.7 Keep hose away from heat, oil and sharp edges. Check hose for wear, and make certain that all
connections are secure.
3.2 Couplings.
Vibration may cause failure if a quick change coupling is connected directly to the wrench. To overcome
this, connect a leader hose to the wrench. A quick change coupling may then be used to connect the
leader hose to the air line recoil hose. See fig.1 & 2.
 WARNING!Disconnect wrench from air supply before changing accessories, servicing or performing
maintenance.Replace or repair damaged parts. Use genuine parts only. Non-authorised parts may be
dangerous and will invalidate the warranty.
5.1 Lubricate the air wrench daily with a few drops of Sealey air tool oil dripped into the air inlet.
5.2 Check and top up the gearbox by removing the set screw (item 13 on the parts diagram).
5.3 Clean the wrench after use. DO NOT use worn, or damaged sockets.
5.4 Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air pipe. Incorrect size or type of hose
connectors. To remedy check the air supply and follow instructions in chapter 3.
b) Grit or gum deposits in the wrench may also reduce performance. Remove the strainer, clean it and
flush the wrench out with gum solvent oil or an equal mixture of SAE No 10 oil and paraffin.
Allow to dry before use.
5.5 For a full service contact your local Sealey service agent.
5.6 When not in use, disconnect from air supply, clean wrench and store in a safe, dry, childproof location.
3. PREPARING WRENCH FOR USE
4. OPERATING INSTRUCTIONS
5. MAINTENANCE
WARNING! Ensure you read, understand and apply safety instructions before use.
4.1 Only use impact sockets which are specifically designed for use with an impact wrench.
4.2 Connect the wrench to the air hose as in chapter 3.
4.3 Place the socket over the subject nut and depress the trigger to operate the wrench.
4.4 To change direction push the button at the top of the handle. Direction of “R” for reverse and “F” for
forward.
4.5 The flow of air may be regulated by adjusting flow valve at the base of the handle.
DO NOT use any additional force upon the wrench in order to remove a nut.
DO NOT allow wrench to free run for an extended period of time as this will shorten its life.
fig.1 fig.2
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version SA59.V3 Issue: 6(SP) - 14/08/13
© Jack Sealey Limited

WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
This tool is to be operated in accordance with these instructions.
Measured vibration emission value (a): ................. 5.52m/s²
Uncertainty value (k):................................. 2.21m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission.
We recommend that a specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.
A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for
each tool.
NB: Stated Vibration Emission values are type-test values and are intended to be typical.
Whilst in use, the actual value will vary considerably from and depend on many factors.
Such factors include; the operator, the task and the inserted tool or consumable.
NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm
Vibration Syndrome.
PREPARING FOR USE.
Air Supply.
WARNING!
Ensure the air supply is clean and does not exceed 90psi while operating the tool.
Too high an air pressure and unclean air will shorten the product life due to excessive wear and may cause damage and/or personal
injury.
Ensure that the tool air valve (or trigger) is in the “off” position before connecting to the air supply.
Monitor the compressor daily to ensure that moisture is not present in the compressed air. Water in the air line will damage the tool.
Line pressure should be increased to compensate for unusually long air hoses (over 8metres).
The minimum hose diameter should be ¼” internal diameter. Fittings must have compatible inside dimensions.
Keep hoses away from heat, oil and sharp edges. Check hoses for wear and ensure that all connections are secure.
Couplings.
Vibration may cause failure if a quick change coupling is connected directly to the tool.
To overcome this, connect a leader hose to the tool (Sealey ref: AH2R or AH2R/38).
A quick change coupling may then be used to connect the leader hose to the air line recoil hose.
CORRECT USE.
Vibration emission is closely linked to the operating pressure in the air supply. The user should ensure that the pressure is set in
accordance with our recommendations to assure optimum efficiency and minimise vibration exposure.
• Ensure that the tool is correctly aligned to the work. Misalignment increases the risk of vibration injury.
• Ensure that consumables are selected, maintained and replaced in accordance with Sealey Instructions.
• Sleeve fittings must be used where possible.
• Always support the tool in a stand or on a balancer or a tension device where possible.
• Ensure that the operator is sufficiently experienced in order to be able to handle and operate the tool correctly.
• Ensure that the tool is held with a light but secure grip. Avoid excessive grip force as this will increase the risk of vibration injury.
MAINTENANCE.
If the air system does not have an oiler, lubricate the air tool daily with a few drops of Sealey air tool oil dripped into the air inlet.
Clean the tool after use.
DO NOT use worn or damaged grinding discs (if applicable).
Loss of power or erratic action may be due to the following:
Excessive drain on the air line. Moisture or restriction in the air pipe. Incorrect size or type of hose connectors. To remedy, check the
air supply and follow instructions in the PREPARING FOR USE section.
Grit, residual deposits (gum) in the tool may also reduce performance.
Remove the strainer. Clean the strainer and flush the tool out with gum solvent oil or an equal mixture of SAE No: 10 oil and
paraffin.
Allow the tool and strainer to dry then lubricate before use.
For a full service, contact your local Sealey service agent.
When not in use, disconnect the tool from the air supply, clean the tool and store the tool in a safe, childproof, location.
Health surveillance.
We recommend a programme of health surveillance to detect early symptoms of vibration injury so that management procedures
can be modified accordingly.
Personal protective equipment.
We are not aware of any personal protective equipment (PPE) that provides protection against vibration injury that may result from
the uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to remain
warm and dry and maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please
refer to the Correct Use and Maintenance section in these instructions.
Guidance relating to the management of hand arm vibration can be found on the HSC website www.hse.gov.uk - Hand-Arm
Vibration at Work.

EC DECLARATION
OF CONFORMITY
We the sole importers into the UK, hereby declare that the equipment described below
Description and Function:...............................................................................................................................................
Model/Type:.....................................................................................................................................................................
Manufacturing Date / Serial number (optional).................................................................................................................
Manufacturer's authorised representative within the EC: Jack Sealey Ltd. Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk, IP32 7AR
Conforms to the requirements of the following Directives, as indicated.
2006/42/EC Machinery Directive 2000/14/EC Outdoor Noise Emissions Directive
2006/95/EC Low Voltage Directive 2002/96/EC WEEE Directive
2004/108/EC EMC Directive 2002/95/EC RoHS Directive
93/68/EEC CE Marking Directive 97/23/EC Pressure Equipment Directive
And the following harmonised standard(s):…………………………………………………..................................................
……………………………………………………………………………………………….......................................................
Additional technical standards and specifications (if applicable):………………………………............................................
……………………………………………………………………………………………….......................................................
Technical file compiled by: Jack Sealey Ltd.
Signed:……………………………………..
Date:………………………………............. Place: Bury St.Edmunds.
Name:…………………………………………
Position:…………………………………....
Being the responsible person appointed by the manufacturer.
Air Impact Wrench 3/4" Sq Drive Extra Heavy-Duty
SA59.V3
BS EN ISO 11148 part 6: 2010 BS EN 28662 part 1: 1993
BS EN ISO 8662 part 7: 1997 BS EN 12096: 1996
03-Dec-2010
Mark Sweetman
Managing Director

01284 757500
01284 703534 [e-mail]
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
www.sealey.co.uk
Web
email
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
PARTS FOR:
AIR IMPACT WRENCH 3/4”Sq Dr EXTRA HEAVY-DUTY
MODEL: SA59.V3
ITEM PART NO DESCRIPTION
1 SA59.V3-01 MOTOR HOUSING
2 SA59.V3-02 REAR COVER
3 SA59.V3-03 REAR GASKET
4 SA59.V3-04 SCREW
5 SA59.V3-05 SPRING WASHER
6 SA59.V3-06 ANVIL BUSHING
7 SA59.V3-07 OIL SEAL
8 SA59.V3-08 CLUTCH HOUSING
9 SA59.V3-09 O-RING
10 SA59.V3-10 PROTECTING RUBBER
11 SA59.V3-11 MUFFLE PLATE
12 SA59.V3-12 PLUG
13 SA59.V3-13 SCREW
14 SA59.V3-14 TRIGGER
15 SA59.V3-15 SCREW
16 SA59.V3-16 PIN
17 SA59.V3-17 VALVE SEAT
18 SA59.V3-18 THROTTLE PIN
19 SA59.V3-19 STEEL BALL (7/16”)
20 SA59.V3-20 SPRING
21 SA59.V3-21-1 HOSE FITTING (PT-19T)
22 SA59.V3-22 DUST COVER
23 SA59.V3-23 VALVE SLEEVE
24 SA59.V3-24 O-RING
25 SA59.V3-25 REVERSE VALVE
26 SA59.V3-26 AIR REGULATOR
27 SA59.V3-27 O-RING
ITEM PART NO DESCRIPTION
28 SA59.V3-28 PIN
29 SA59.V3-29 PIN
30 SA59.V3-30 SPRING
31 SA59.V3-31 SCREW
32 B/600ZZ BEARING 600ZZ
33 SA59.V3-33 OIL SEAL
34 SA59.V3-34 FRONT END PLATE
35 SA59.V3-35 O-RING
36 SA59.V3-36 PIN
37 SA59.V3-37 CYLINDER
38 SA59.V3-38 ROTOR
39 SA59.V3-39 ROTOR BLADE
40 SA59.V3-40 REAR END PLATE
41 B/6002 BEARING 6002
42 SA59.V3-42 PIN
43 SA59.V3-43 PLUG
44 SA59.V3-44 HAMMER CAGE
45 SA59.V3-45 DRIVE CAM BASE
46 SA59.V3-46 BALL
47 SA59.V3-47 DRIVE CAM
48 SA59.V3-48 HAMMER BAR
49 SA59.V3-49 HAMMER SPRING
50 SA59.V3-50 ANVIL
51 SA59.V3-51 ANVIL WASHER
52 SA59.V3-52 O-RING
53 SA59.V3-53 ANVIL COLLAR
Issue: 2
Issue Date: 110211