Sealey SA800.V2 User manual

INSTRUCTIONS FOR
AIR OPERATED SANDERS
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT:PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS,
WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLYAND WITH CARE FOR THE PURPOSE FOR WHICH
IT IS INTENDED. FAILURE TO DO SO MAYCAUSE DAMAGE AND/OR PERSONAL INJURYAND WILL INVALIDATE
THE WARRANTY. PLEASE KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications
and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this equipment.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full
name and address, including postcode.
pWARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to
when using this equipment.
pWARNING! Disconnect from air supply (and dust-free system if connected) before changing accessories,
servicing or carrying out maintenance.
3Maintain the sander in good condition (use an authorised service agent).
3Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous and
will invalidate the warranty.
3Use the sander in a suitable work area and keep area clean, tidy and free from unrelated materials. Ensure that
there is adequate lighting.
3Before each use check abrasive disc for condition. If worn or damaged replace immediately.
pWARNING! Always wear approved eye or face protection when operating the sander.
3If dust is generated, use face, dust or respiratory protection in accordance with COSHH regulations.
3Depending on the task, sander noise level may exceed 85dB, in which case wear safety ear defenders.
3Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain and/or tie back long hair.
3Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3Keep children and unauthorised persons away from the working area.
3Ensure the workpiece is correctly secured before operating the sander. Never hold workpiece by hand.
3Check the workpiece to ensure there are no protruding nails, screws, stones, etc.
3Avoid unintentional starting.
pWARNING! Ensure that the correct air pressure is maintained and not exceeded.
3Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure
that all connections are secure.
3Prolonged exposure to vibration from these tools poses a health risk. It is the owners responsibility to correctly
assess the potential hazard, issue guidelines for safe periods of use and offer suitable protective equipment.
7DO NOT use the sander for a task it is not designed to perform.
7DO NOT operate sander if any parts are damaged or missing as this may cause failure and/or personal injury.
pWARNING! DO NOT cut, grind, saw or sand any materials containing asbestos.
7DO NOT carry the sander by the hose, or yank the hose from the air supply.
7DO NOT get the sander wet or use in damp or wet locations.
7DO NOT use the sander with water. These models are dry sanders only.
7DO NOT operate sander when you are tired or under the influence of alcohol, drugs or intoxicating medication.
7DO NOT leave the sander operating unattended.
7DO NOT carry the sander with your hand on the power lever.
7DO NOT direct air from the air hose at yourself or others.
3When not in use disconnect from air supply (and dust-free system if connected) and store in a safe, dry,
childproof location.
Models: SA800.V2 & SA801.V2
AIR OPERATED SANDERS
PARTS INFORMATION FOR MODELS
SA800.V2 & SA801.V2
SA800.V2 & SA801.V2 - 1 - 271004
Item Part No. Description
1SA800.V2/01 Cover
2SA800.V2-02 Felt
3SA800.V2-03 Muffler Body
5SA800.V2-05 Cone Muffler
6SA800.V2-06 Inlet Bushing
7SA800.V2-07 Spring Pin
8SA800.V2-08 Lever
9SA800.V2-09 Snap Ring
10 SA800.V2-10 O-ring
11 SA800.V2-11O-ring
16 SA800.V2-16 Regulator Asm.
18 SA800.V2-18 Rubber Cover
19 SA800.V2-19 Housing
21 SA800.V2-21 Flat Screw
22 SA800.V2-22 Washer
23 SA800.V2-23 Bearing
24 SA800.V2-24 Rear Plate
25 SA800.V2-25 Rotor
26 SA800.V2-26 Rotor Blade
27 SA800.V2-27 Cylinder
28 SA800.V2-28 O-ring
29 SA800.V2-29 Spring Pin
30 SA800.V2-30 Spring Pin
31 SA800.V2-31 Front Plate
32 SA800.V2-32 Bearing
33 SA800.V2-33 O-ring
34 SA800.V2-34 Guard Bushing
35 SA800.V2-35 Rotor Key
36 SA800.V2-36 Shaft Balancer, 6 Pad
37 SA800.V2-37 Bearing
39 SA800.V2-39 Washer
40 SA800.V2-40 Bearing
41 SA800.V2/41 Felt Ring
42 SA800.V2/42 Bearing shield
43 SA800.V2-43 Snap Ring
Item Part No. Description
44 SA800.V2-44 Shaft
46 SA800.V2-46 Spanner
47 SA801.V2-47 Shroud - SA801
48 AK290 6 Velcro Pad - SA801
58 SA800.V2-58 Washer
59 SA801.V2-59 Safeguard bushing
63 SA801.V2-63 Vacuum adaptor
Item Part No. Description
64 SA800.V2-64 Shroud - SA800
65 PTC/150VA6 Velcro Pad
(SA800)
Optional Sanding Pads
-PTC/150A Stick-on - SA800
-PTC/150SA Stick-on - SA800
-AK289 Stick-on - SA801
Issue No: 1
Date Issued: 271004
01284 757500
01284 703534
E-mail: [e-mail]
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
Web address: www.sealey.co.uk
01284 757500
01284 703534
E-mail: [e-mail]
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
Web address: www.sealey.co.uk

Model: . . . . . . . . . . . . . SA800.V2. . . SA801.V2
Capacity Ø (mm). . . . . . . . . . . 150. . . . . . . . 150
Thread (UNF) . . . . . . . . . . . . 5/16 . . . . . . 5/16
Free Speed (rpm) . . . . . . . . 10000. . . . . . 10000
Operating Pressure (psi) . . . . . . 90 . . . . . . . . 90
Air Consumption (cfm). . . . . . . . 16 . . . . . . . . 16
Model: . . . . . . . . . . . . . SA800.V2. . . SA801.V2
Air Inlet (BSP). . . . . . . . . . . . . 1/4 . . . . . . . 1/4
Vac. Connector Bore/OD (mm) . NA . . . . . . 28/32
Complete with Velcro Pad . . . . Yes. . . . . . . . Yes
Sound (dBA) . . . . . . . . . . . . . . . 80 . . . . . . . . 80
Vibration (m/s2) . . . . . . . . . . . . 1.9 . . . . . . . . 1.9
2. TECHNICAL SPECIFICATIONS
3.1. Air Supply: (Recommended hook-up is shown in fig. 1.)
3.1.1. Ensure the air valve (or throttle) is in the "off" position before connecting to the air supply.
3.1.2. You will require an air pressure and an air flow (cfm) according to the specification listed above.
3.1.3. pWARNING! Ensure the air supply is clean and does not exceed the pressure quoted while
operating the sander. Too high an air pressure and/or unclean air will shorten the sander life
due to excessive wear and may be dangerous causing damage and/or personal injury.
3.1.4. Drain the compressor air tank daily. Water in the air line will damage the sander.
3.1.5. Clean air inlet filter weekly.
3.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres).
The minimum hose diameter should be 1/4 I.D. and fittings must have the same bore.
3.1.7. Keep hoses away from heat, oil and sharp edges. Check hoses for wear and make certain
that all connections are secure.
3.2. Couplings: Vibration may cause failure if a quick fit coupling is connected directly to the air
tool. To overcome this, connect a leader hose to the tool. Aquick fit coupling may then be
used to connect the leader hose to the air line recoil hose. See figs. 1 & 2.
3.3. Dust Collection
3.3.1. SA801 only
The dust outlet tube of the sander must be connected to a dust-free system in accordance with
COSHH and any other regulations that may apply to the work area. For information on dust-free
systems, contact your local Sealey dealer.
pWARNING! Disconnect sander from the air supply before changing accessories, servicing or
performing maintenance. Replace or repair damaged parts. Use recommended parts only.
Unauthorised parts may be dangerous and will invalidate the warranty.
5.1. If the air supply does not have an oiler then every 3-4 hours of operation place a few drops of
air tool oil (Sealey No. ATO/500 or ATO/1000) into the air inlet to prolong tool life.
5.2. Clean the sander after use and change pads when required.
5.3. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air pipe. Incorrect size or type
of hose connectors. To remedy, check the air supply and follow the instructions in Section 3.
b) Grit or gum deposits in the tool may also reduce performance. If your model has an air
strainer (located in the area of the air inlet), remove the strainer and clean it.
Flush the tool out with gum solvent oil or an equal mixture of SAE 10 oil and kerosene.
Allow to dry before use.
c) If you continue to experience problems, contact your local Sealey service agent.
These sanders are suitable for use on car bodies, woodwork and general flat surfaces. The sanders
are intended for dry sanding only. DO NOT use with water.
3. PREPARING SANDER FOR USE
4. OPERATING INSTRUCTIONS
5. MAINTENANCE
6. DECLARATION OF CONFORMITY
LEAD PAINT WARNING!
Paint once contained lead as a traditional ingredient. Contact with the toxic dust from the removal of
such paint must therefore be avoided. The following action must be taken before using the sander on a
surface that you suspect may contain lead paint.
1. User must determine potential hazard relating to age of paint to be removed (modern paints do
not have lead content).
2. DANGER! Keep all persons and pets away from the work area. The following are particularly
vulnerable to the effects of lead paint dust: Pregnant women, babies and children.
3. We recommend personal protection by using the following safety items:
a) Paint Spray Respirator (Our ref SSP16EN)
b) PE Coated Hooded Coverall (Our ref SSP266). c) Latex Gloves (Our ref SSP24).
4. Take adequate measures to contain the paint dust, flakes and scrapings.
5. Continue to wear safety equipment (3) and thoroughly clean all areas when task is complete.
6. Seal paint waste in bags or containers for disposal according to local regulations.
4.1. Attach the appropriate sanding disc to the sanding pad.
4.2. Connect the sander to the air supply and the dust free system (SA801). Press the control
valve (On/Off) lever and check that the unit is working correctly.
Note: The sander is designed for dry use only. DO NOT use with water or any other liquids.
fig. 2
fig. 1
We, the sole importer into the UK, declare that the products listed here are in
conformity with the following standards and directives. The construction files for these
products are held by the manufacturer and may be inspected, by a national authority,
upon request to Jack Sealey Ltd.
For Jack Sealey Ltd. Sole importer into the
UK of Sealey Power Tools.
Air Operated Sanders
Models:
SA800.V2 & SA801.V2
98/37/EC Machinery Directive
93/68/EEC Marking Directive
27 October 2004
Declaration of Conformity
Signed by Mark Sweetman
Risk of Hand Arm Vibration Injury
Air Operated Sanders, models SA800.V2 & SA801.V2, when operated in accordance with these instructions
and tested in accordance with EN 28662-2: 1994 results in the following vibration emission declared in
accordance with BS EN12096: 1996.
Measured vibration emission value: . . . . . . . . . . .1.9m/s2
Uncertainty: . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.76m/s2
These values are suitable for comparison with emission levels of other tools that have been subject to
the same test. This tool may cause hand-arm vibration syndrome if its use is inadequately managed.
Recommended Measures to reduce risk of hand-arm vibration syndrome:
This item represents a low Hand Arm Vibration risk to users. The calculated minimum usage period exceeds 8
hours. We recommend appropriate safety equipment is utilised and regular breaks for the operator are
employed to reduce any residual risk of fatigue or repetitive strain injury.
SA800.V2 & SA801.V2 - 1 - 271004