Sealey MS900PSEU User manual

SANDER/POLISHER Ø170MM 6-SPEED
1300W/230V WITH SCHUKO PLUG
MODEL NO: MS900PSEU
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
1.1. ELECTRICAL SAFETY
WARNING! It is the user’s responsibility to check the following:
Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and
all electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical
products. You may obtain an RCD by contacting your local Sealey stockist.
if the multi-tool is used in the course of business duties, it must be maintained in a safe condition and routinely PAT (Portable
Appliance Test) tested.
Electrical safety information. It is important that the following information is read and understood.
1.1.1. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
1.1.2. Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
Important: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is tted with the
correct fuse - see fuse rating in these instructions.
8DO NOT pull or carry the appliance by the power cable.
8DO NOT pull the plug from the socket by the cable. Remove the plug from the socket by maintaining a rm grip on the plug.
8DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or replaced immediately by a
qualied electrician.
1.1.3. This product is tted with a Schuko plug.
If the cable or plug is damaged during use, switch off the electricity supply and remove from use.
Replace a damaged plug with an appropriate plug. If in doubt contact a qualied electrician.
Class II products are wired with live (brown) and neutral (blue) only are marked with the Class II symbol;
A) Connect the BROWN live wire to the live terminal ‘L’.
B) Connect the BLUE neutral wire to the neutral terminal ‘N’.
C) After wiring, check that there are no bare wires and ensure that all wires have been correctly connected.
Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight.
8DO NOT connect either wire to the earth terminal.
Sealey recommend that repairs are carried out by a qualied electrician.
8DO NOT use worn or damaged leads, plugs or connections. Immediately replace or have repaired by a qualified electrician.
Cable extension reels. When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD
fitted is recommended since any product which is plugged into the cable reel will be protected. The section of the cores of the cable
is important. We suggest 1.5mm² section as a minimum but to be absolutely sure that the capacity of the cable reel is suitable for this
product and for others that may be used in the other output sockets, we recommend the use of 2.5mm² section cable.
NOTE: The MS900PSEU has an electronic speed control, which requires a ‘clean’ and stable power supply. Normal 230V
mains supply is suitable. However, the output from many petrol driven generators may not be suitable for this tool. ‘Inverter’
type power supplies provide a much more stable output, and should present no problem.
1.2. GENERAL SAFETY
WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this equipment.
9Familiarise yourself with the application and limitations of the product, as well as the specific potential hazards peculiar to the polisher.
WARNING!Disconnect from the mains power and ensure the disc is at a complete standstill before changing accessories, servicing
or performing any maintenance.
9 Maintain the polisher/sander in good condition (use an authorised service agent).
9Replace or repair damaged parts. Use genuine parts only. Non-authorised parts may be dangerous and will invalidate the warranty.
WARNING! Keep all guards and holding screws in place, tight and in good working order. Check regularly for damaged parts. A guard or
any other part that is damaged must be repaired/replaced before the tool is next used.
9Locate polisher/sander in a suitable working area, keep area clean and tidy and free from unrelated materials. Ensure there is adequate lighting.
9Keep the polisher/sander clean for best and safest performance.
9Before each use check abrasive attachments for condition. If worn or damaged replace immediately.
9Ensure there are no flammable or combustible materials near the work area.
WARNING!Wear approved eye safety protection, ear defenders and, if dust is generated, respiratory protection.
9Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
9Remove ill fitting clothing. Remove ties, watches, rings, and other loose jewellery, and contain and/ or tie back long hair.
9Keep children and unauthorised persons away from the working area.
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Wear eye
protection
Wear protective
gloves
Wear ear
protection
Wear protective
clothing
Wear a mask
MS900PSEU | Issue:2 (H,F) 29/08/19

Original Language Version
© Jack Sealey Limited
9Secure non-stable work piece with a clamp, vice or other adequate holding device.
9Remove adjusting keys and wrenches from the machine and its vicinity before turning it on.
8DO NOT use equipment for any purpose other than that for which it is designed.
8DO NOT operate the polisher/sander if any parts are damaged or missing as this may cause failure or possible personal injury.
WARNING! DO NOT sand any materials containing asbestos.
8DO NOT switch the polisher/sander on whilst the head is in contact with the work piece and avoid unintentional starting.
8DO NOT get the polisher/sander wet or use in damp or wet locations or areas where there is condensation.
8DO NOT allow untrained persons to operate the polisher/sander.
8DO NOT operate the polisher/sander when you are tired, under the influence of alcohol, drugs or intoxicating medication.
8DO NOT use the polisher/sander where there are flammable liquids, solids or gases such as paint solvents, etc.
8DO NOT leave the polisher/sander operating unattended.
8DO NOT carry the polisher/sander with your finger on the power switch.
8DO NOT pull the cord to remove the plug from the power supply.
9Use a qualified person to lubricate and maintain the polisher/sander.
9When not in use unplug from the mains power supply and store in a safe, dry, childproof area.
LEAD PAINT WARNING! Paint once contained lead as a traditional ingredient. Contact with the dust from the removal of such paint is
toxic and must therefore be avoided. The following action must be taken before using machine as a sander:
1. User must determine potential hazard relating to age of paint to be removed. (Modern paints do not have lead content).
2. DANGER! Keep all persons and pets away from the working area. The following are particularly vulnerable to the effects of lead
paint dust: Expectant women, babies and children.
3. We recommend personal protection by using the following safety items:
A) Paint Spray Respirator (Sealey ref. SSP1699) B) PE Coated Hooded Coverall (Sealey ref. SSP266). C) Latex Gloves (Sealey
ref. SSP24).
4. Take adequate measures to contain paint dust, flakes and scrapings. Wear safety equipment, as in (3) above and thoroughly clean
all areas when task is complete.
5. Ensure the paint waste is disposed of in sealed bags or containers according to local regulations.
2. INTRODUCTION
Features six speed power control suitable for sanding and polishing. Speeds range from 1400 to 3000rpm. Alloy bevel gear head with composite
motor housing. Supplied with Ø170mm backing pad and side handle. Fitted with Schuko Plug.
3. SPECIFICATION
Model no ........................................................... MS900PSEU
Free speed...................................................... 1000-3000rpm
Motor power ................................................................1300W
Supply................................................................. 230V - 5.8A
Pad size .................................................................. Ø170mm
Thread size ......................................................... M14 x 2mm
Noise power .................................................................92dBA
Noise pressure.............................................................81dBA
Vibration................................................................. 7.678m/s²
Uncertainty................................................................. 1.5m/s²
VIBRATION.................................................. 7.678 A
4. ASSEMBLY
WARNING! Ensure the unit is not plugged into the
mains supply before attempting assembly.
4.1. Attach the side handle.
Note: there is a mounting hole on either side and the
top to suit the application and/or operator.
4.1.1. To attach the rubber pad, fig.2:
Thread the rubber pad on shaft (S) and tighten using
spanner by holding shaft steady with spindle lock.
4.1.2. To fit a sanding disc, fig.2:
Select the grade of self adhesive
sanding disc required (D), peel off the backing and
centrally locate the disc onto the rubber pad.
4.1.3. To fit a polishing bonnet, fig.3:
Fit the polishing bonnet (Z) over the secured rubber pad,
using the pull cord, tighten the bonnet and tie a bow to
secure, tuck the loose ends of the bow neatly under
the bonnet.
5. OPERATION
WARNING! Ensure you read, understand and apply the safety
instructions in Section 1.
WARNING! The warnings, cautions and instructions discussed in this manual cannot cover all possible conditions and situations
that may occur. It must be understood that common sense and caution are factors which cannot be built into this product, but
must be applied by the operator.
5.1. Ensure the power control switch is NOT locked on before plugging into the mains.
5.2. Hold the polisher firmly with one hand on the handle grip and the other on the side handle. To select the required speed rotate the
speed selector switch, fig.1, to the required speed 1 to 6.
fig.1
fig.2fig.3
MS900PSEU | Issue:2 (H,F) 29/08/19

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment
(WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid
waste authority for recycling information.
Original Language Version
© Jack Sealey Limited
Speed Settings: Range from 1000rpm - 3000rpm
5.3. To start the polisher press and hold in the safety lock button (fig.5.1) and squeeze the trigger. When releasing the trigger, the safety lock
button will engage, preventing the polisher from being inadvertently started.
WARNING! The high speed settings are intended for sanding. If used for polishing an excessive amount of surface material may be
removed.
Note: As the rubber support disc is flexible, when sanding it should not be used head on, but at an angle of approximately 10 to 20
degrees.
Contact your Sealey stockist for details of compound heads and lambs wool bonnets.
6. MAINTENANCE
WARNING! Before attempting any maintenance ensure the unit is unplugged from the mains power supply.
6.1. Keep the machine clean and dry. DO NOT use abrasives or solvents to clean the unit. Ensure all external head screws are tight.
6.2. Clean regularly by blowing a jet of compressed air through side vents to ensure motor ventilation is kept clear.
WARNING!Wear approved safety eye protection and, if necessary, respiratory protection.
Note: The following maintenance must only be carried out by a suitably qualified person or an authorised Sealey service agent.
6.3. Check carbon brushes by removing each side screw, fig.1. Check to see if the brushes are worn or cracked. If so, the brushes must
be replaced to avoid sparking and damage to the armature. Always change brushes as a pair. Use only genuine spare parts as these
are specifically designed for the machine. Failure to do so may be dangerous and will invalidate your warranty.
6.4. After each 500 hours of use replace the gear head grease to prevent gear wear and possible drive failure.
WARNING! - Risk of Hand Arm Vibration Injury.
This tool is subject to the vibration testing section of the Machinery Directive 2006/42/EC. When operated in accordance with these
instructions and tested in accordance with the standard below, results in the following vibration emission declared in accordance with
EN 12096:1997
Model No: MS900PSEU Sander/ Polisher
Tested in Accordance with: BS EN ISO 28927-3:2009
Measured Vibration Emission Value (a): 7.678m/s²
Uncertainty value (k): 1.5m/s²
These values are suitable for comparison with the vibration emission levels of other tools that have been obtained using the
same test method.
This tool may cause hand-arm vibration syndrome if its use is not adequately managed.
A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for each
tool. Note that the value declared is an average gure from a series of tests according to the applicable standard. The value may differ
depending on a number of variables including but not limited to; the user; the condition of the tool; attachments made to the tool i.e.
sockets, grinding/cutting discs, sanding discs, blades, handlesand leader hoses.
Health surveillance.
We recommend a programme of health surveillance to detect early symptoms of vibration injury so that management procedures can
be modied to help prevent signicant handicap.
Personal protective equipment.
We are not aware of any personal protective equipment (PPE) that provides protection against vibration injury by attenuating the
vibration emissions of this tool. We recommend a sufcient supply of clothing (including gloves) to enable the operator to remain warm
and dry and maintain good blood circulation in ngers etc.
Guidance relating to the management of hand arm vibration can be found on the HSC website www.hse.gov.uk – Hand-Arm Vibration
at Work.
.
MS900PSEU | Issue:2 (H,F) 29/08/19
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