Sears CRAFTSMAN 9.25961 User manual

‘4
$ears
owners
manual
MODEL
NO.
9.25961
CAUTION:
Read
ALL
GENERAL
and
SAFETY
INSTRUCTIONS
.‘arefuIIy
f
CRAFTSMAN
BELT
SANDER
STAND
assembly
operating
repair
parts
4
SOLD
BY SEARS,
ROEBUCK
AND
CO.,
CHICAGO,
IL.
60684
U.S.A.
AND SIMPSONS-SEARS
LIMITED,
TORONTO, ONTARIO,
CANADA.
Part No.
90131
Printed
in U.S.A.
6/76
‘4.
I
4

GENERAL
SAFETY
INSTRUCTIONS
FOR
BELT
SANDER
STAND
1.
ALWAYS
USE
EYE
PROTECTION.
The
operation
of any belt
sander can result in
foreign
objects
being
thrown
into
the eyes,
which
can resu
It
in severe
eye
damage. Always
wearsafety
glasses
or eye shields
before
operating
sander.
We
recommend Wide Vision
Safety
Mask
for use
over
spectacles,
or
standard
safety
glasses
• ..
available
at Sears
retail
or catalog stores.
2.
DON’T
FORCE
TOOL.
The
Belt
Sander was
designed for
smooth
operation, therefore, parts
should
never
be forced
into the
belt sander.
3.
KEEP HANDS
CLEAR OF
BELT AND
WORKING
AREA.
4.
KEEP BELT
SANDER AND
STAND
CLEAN.
After every
use,
clean dust off
Belt Sander
and Stand.
NOTE:
Motors
used
on wood-working
tools are particularly
susceptible to
the
accumulation
of dust and
should be
blown
out or “vacuumed”
frequently to
prevent interference
with
normal motor ventilation.
GENERAL SAFETY
INSTRUCTIONS
FOR
POWER
TOOLS
1.
KNOW YOUR
POWER
TOOL
10.
USE
SAFETY
GOGGLES
Read
the owner’s
manual carefully.
Learn its application
and Safety
goggles
must
comply
with ANS
Z87.1
-1968. Also use
limitations as well
as the specific potential
hazards
peculiar face
or dust mask
if cutting
operation
is
dusty.
to this
tool.
11.
DON’T OVERREACH
2.
GROUND ALL
TOOLS
Keep
proper
footing
and
balance
at
all
times.
The sander
is equipped
with an
approved
3-conductor cord
and a
3-prong grounding
type plug to
fit
the
proper
12. MAINTAIN
TOOLS WITH CARE
grounding
type
receptacle.
The green conductor in
the cord
Keep
tools sharp
and
clean for best and
safest performance.
is the
grounding
wire.
Never
connect the green wire
to a
live
Follow instructions
for
lubrication
and changing
terminal.
accessories.
3.
KEEP
WORK AREA
CLEAN
13. DISCONNECT
TOOLS
Cluttered
areas and benches
invite accidents. Floor must
Before servicing;
when changing accessoriessuch
as
blades,
not be
slippery due
to wax or sawdust.
bits, cutter,
belts, etc.
4.
AVOID DANGEROUS
ENVIRONMENT
14.
AVOID
ACCIDENTAL STARTING
Don’t
use power tools in damp or wet
location. Keep
work
Make sure switch
is
in “OFF” position before
plugging in.
area
well
lit. Provide
adequate
surrounding
work
space.
15.
USE
RECOMMENDED
ACCESSORIES
5.
KEEP CHILDREN
AWAY Consult
the owner’s
manual for
recommended
accessories.
All
visitors
should be
kept a
safe distance
from
work
area.
Follow
the instructions
that accompany the accessories.
The use
of improper
accessories may cause
hazards.
6.
MAKE WORKSHOP KID-PROOF
—with
padlocks,
master switches,
or by removing
starter
16. CHECK DAMAGED
PARTS
keys.
Before
further use
of
the tool, a
belt or
other
part that is
damaged should be carefully
checked
to ensure
that
it will
7.
DON’T FORCE TOOL
operate properly
and perform its
intended function. Check
It will do
the
job better
and safer
at the
rate for which it was
for
alignment
of
moving parts,
binding
of moving parts,
designed.
breakage of parts,
mounting, and any
other conditions
that
may
affect its operation.
A
belt or other
part that
is damaged
8.
USE
RIGHT TOOL
should be
properly repaired
or
replaced.
Don’t
force
tool r attachment to do a
job it was not
designed
for.
17. DIRECTION OF
FEED
Feed
work into the
belt
at
direction of
travel
of the belt.
9. WEAR PROPER
APPAREL
No
loose clothing,
gloves, neckties
or jewelry
to get
caught
in moving parts. Rubber-soled footwear
is recommended
for
best
footing.
Page
2
/

figure 1
ASSEMBLY
INSTRUCTIONS
FOR
BELT
SANDER
STAND
All parts required
to
assemble the
sander
stand
are
enclosed.
The only
tools
required
are
a screwdriver
and
pliers or small
adjustable
wrench.
For
ease of
assembly,follow
the
instructions
in the sequence
shown.
Refer
to
Figure
3
on Page
4
for
proper
identification
of parts.
We suggest
reading
all instructions
on this
page
before starting
to
assemble
the stand.
Step
No. I
— Assemble
Front
Work Table,
-
Figure 4,
Page 5.
First,
attach 2 to
8 as
shown using
six
screws,
lock
washers
and
square
nuts.
Next,
position
the two
adjustable braces
over
the screws,
then
assemble one
plain
washer and
one
wing
nut
to
each
screw.
Hand
tighten
wing nuts
with parts
in
position
shown in
Figure 4.
Step
No.
2. — Assemble
Front Sander
Support to Main
Base
-
Figure
5,
Page
5.
Two
front sander supports
are
included.
3 for the
3 inch
sander and
3A
for
the
4 inch
sander.
The
main base
I
has
two sets of holes
for
attaching
the
front
support. Select
the
proper
support
for your
sander. Position
this
over the matching
pair
of
holes and
attach
securely
using
two
screws,
lock washers
and square
nuts.
Step
No.
3.—
Assemble
Rear Sander
Support
to Sander
Handle -
Figure 1, Page
3.
Assemble the rear
sander
support
4 to
yoursanderhandle
using two
“U” bolts, plain
washers and
wing nuts.
Attach
the
lower”U”
bolt
first.
Next, assemble
horizontal
support
6 over ends
of upper
“U” bolt
before the
wing nuts and
washers
are assembled.
Step
No. 4.
— Assemble
Sander
with
Rear Support
to
Main
Base -
Figure
1, Page 3, and
Figure
5, Page
5.
Position
the
sander
with
rear support
on
the
main base
I so
that the
sander
is resting
on the front
support,
3
or
3A.
The
main base
has
Next-
assemble the rear
sander support
brace 5to 4
and I
using two
screws,
lock washers
and
square
nuts. Figure 5
shows this
in the
position
for the Sears
3
inch
sander. The
brace is
assembled
in
a
similar
way on
the
opposite
side of the rear
support
for
the Sears
4
inch sander.
Step
No. 5 — Final
Assembly
- Figure
1,
Page
3.
The work
table
may now
be assembled
to the
main base.
Position
the
slots in the front
of I over the
two
screws on 8
and secure
with
two
plain
washers and
wing nuts.
The sander
is now ready
for
mounting
on
a work
table using
the mounting holes
provided.
t
USES
OF THE
BELT
SANDER
STAND
Your
belt
sander stand
is
designed
to be
used
with
the sander
in a
vertical
position as
shown
in Figure
1,
or with
the
sander in a
horizontal
position
as
shown in Figure
2.
When
in
a
vertical
position mitered
edges
may
be
sanded
by
adjusting
the
angle
of
the
work
table.
The
sander
may be changed
from
a
vertical
to
a
horizontal position
by
removing
the
two wing nuts, arrow
A of Figure
1, and
rotating the sander
to
the horizontal
position.
The
plastic switch
locking
clip
is
supplied
for
holding
the
switch
of the Sears
4 inch sander
in
position
for
continuous
operation.
This
switch clip
is not needed
for the
Sears
3
inch
sander.
1
two
sets of
mounting holes
for
attaching
the rear
support.
The set of
holes
closest to the
hinge
joint isfortheSears4
inch sanderwhilethe
other
set of holes
is for the
Sears 3
inch sander.
Assemble
the rear
support
using two screws,
lock washers,
and square nuts.
Page 3

CRAFTSMAN
BELT
SANDER
STAND
— MODEL
NO
9.25961
CONTENTS
OF
PACKAGE
Owners
Manual
Figure
3
Plastic
bag
containing
required
screws,
washers
nuts
and
two
U”
Bolts.
Page
4

SANDER
STAND
SUB-ASSEMBLIES
Figure 4
- View
of Front Work
Table
3
figure
5 - View
of
Sander Stand
In
horizontal position
Page
5

How
to ORDER
Repair
Parts
S €IfS
All parts
listed
herein may
be obtained from any
SEARS, ROEBUCK
AND
CO.
or
SIMPSONS-SEARS
LIMITED retail or
catalog store.
If
____________________
the
parts
you need are not stocked locally,
your order
will be
electronically
transmitted to a Sears Repair Parts
Distribution
Center for
expedited handling.
owners
WHEN ORDERING REPAIR PARTS, ALWAYS
GIVE
THE
FOLLOWING INFORMATION AS
SHOWN IN
THIS
LIST.
manual
1. The PART
NUMBER
2.
The PART DESCRIPTION
3.
The MODEL NUMBER
9.25961
4. The NAME
OF
ITEM — TABLE-BELT SANDER
BELT
SANDER
STAND—MODEL NO.
9-25961
MODEL NO.
PARTS
LIST
9.25961
NO.
PART
NO. DESCRIPTION
QUANTITY
1 90101-1 Main Base Assembly
1
2 90112-1 Work Table
Assembly
1
3 90106 Front Sander
Support (3”
Sander)
1
3A 90107 Front Sander
Support (4”
Sander)
1
4 90108 Rear Sander
Support 1
5 90109 Rear Sander
Support
Brace
1
6 90110 Horizontal Support
1
7
90130 Switch Locking Clip
1
8 90112 Work Table Base 1
S
ER VICE
9
90131
Owner’s Manual 1
isat
YOUR
Your Sears merchandise takes on added value
when you discover
SERVICE
that Sears
has over
2,000
Service
Units throughout
the country.
Each is staffed
by
Sears-trained,
professional
technicians using
wherever YOU
Sears approved
parts
and methods.
live or move
in the U.S.A.
SOLD BY
SEARS,
ROEBUCK
AND CO.,
CHICAGO, IL.
60684
U.S.A.
AND SIMPSON-SEARS LIMITED,
TORONTO, ONTARIO,
CANADA.
Part
No.
90131
Printed in U.S.A. 6/76