SEI Industries HELI-PUMP User manual

Heli-PUMP
oPerations
ManUal
2020 VERSION F

2020 Heli-Pump Operations Manual (Version F)
We Engineer Solutions
HELI-PUMP OPERATIONS MANUAL - Version F
Issue Date: February 2020
PLEASE READ BEFORE USING.
SEI INDUSTRIES LTD.
7400 Wilson Avenue
Delta, B.C. Canada
V4G 1H3
Phone: [phone]
Fax: [phone]
E-Mail: [email protected]
Website: www.sei-ind.com
COPYRIGHT © 2020 SEI INDUSTRIES LTD. ALL RIGHTS RESERVED
PRINTED IN CANADA

2020 Heli-Pump Operations Manual (Version F)
We Engineer Solutions
Table of Contents
Section 1: Heli-Pump Overview 1
Introduction ...................................................................................................................1
Description of Pump Systems ........................................................................1
Features and Options .....................................................................................1
Available Models ............................................................................................ 1
Model Specifications .....................................................................................................2
Model Slimline Pump, Part # 003530 .............................................................2
Model PSHR 1210 Heli-Pump, Part # 003595 ...............................................3
Model PSHR 2410 Heli-Pump, Part # 003594 ...............................................4
Model PSHR 2420 Heli-Pump, Part # 003687 ...............................................5
Model PSHR 2420-2 Heli-Pump, Part # 009923 ............................................6
Model PSHR 23020 Heli-Pump AC, Part # 003687A .....................................7
Model PSHR 11020 Heli-Pump AC, Part # 003687B .....................................8
Model PSD 688 Maritime Pump, Part # 006647 .............................................9
Section 2: Pump Safety 10
Safety Procedures ......................................................................................................10
Installation .................................................................................................... 10
Operation ......................................................................................................10
Service ..........................................................................................................11
Section 3: Pump Operations 12
12/24 VDC and 110/230 VAC Operations ..................................................................12
Dispensing Fuel ............................................................................................13
Filter Instructions ........................................................................................................13
Filter Safety Precautions ..............................................................................14
Models Slimline, PSHR 2410 and 1210 Pumps .........................................................15
Priming .........................................................................................................15
Motor Protector .............................................................................................16
Pump Maintenance .......................................................................................16
Models PSHR 2420, 2420-2, 11020 and 23020 Pumps .............................................18
Model PSD 688 Pump ................................................................................................19
PSD 688 Maintenance ..................................................................................19
Priming All Pump Systems .........................................................................................21
Section 4: Fuel Meters 22
Operations and Maintenance .....................................................................................22
Meter Accuracy .............................................................................................22
Daily Operations ...........................................................................................22
Maintenance .................................................................................................23

2020 Heli-Pump Operations Manual (Version F)
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Section 5: Filters 24
Filter Safety ................................................................................................................24
Safety Precautions .......................................................................................24
Models Slimline, PSHR 2410 and PSD 688 Filters ....................................................25
Models PSHR 1210, 2420, 11020 and 23020 Filters .................................................26
Model PSHR 2420-2 Filter ..........................................................................................27
Filter Maintenance ......................................................................................................28
Cartridge Replacement .................................................................................28
Section 6: Parts 31
Part Lists .....................................................................................................................31
Model Slimline, Part # 003530 ......................................................................31
Model PSHR 1210 Heli-Pump, Part # 003595 .............................................32
Model PSHR 2410 Heli-Pump, Part # 003594 .............................................33
Model PSHR 2420 Heli-Pump, Part # 003687 .............................................34
Model PSHR 2420-2 Heli-Pump, Part # 009923 ..........................................35
Model PSHR 23020 Heli-Pump, Part # 03687A ...........................................36
Model PSHR 11020 Heli-Pump, Part # 03687B ...........................................37
Model PSD 688 Maritime Pump, Part # 006647 ...........................................38
Accessories ..................................................................................................39
Slimline and Maritime Pump Filters ..............................................................40
PSHR 2410, 2420, 1210, 11020 and 23020 Pump Filters ............................40
PSHR 2420-2 Pump Filter ............................................................................40
Section 7: Warranty 41
Appendix 42
Contents .....................................................................................................................42

Section 1: Heli-Pump Overview Introduction
2020 Heli-Pump Operations Manual (Version F) 1
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Section 1: Heli-Pump Overview
Introduction
Description of Pump Systems
Designed for military special forces and adapted for civilian
helicopter operators, the Heli-Pump is a complete turnkey electric
aviation fuel pumping system in a compact package. Designed for
rapid deployment, Heli-Pumps can distribute fuel from SEI’s
collapsible bladder tanks or Fuel-Easy container as well as steel
tanks or drums.
With a variety of models to choose from, the Heli-Pump is powered
by a helicopter’s DC system. Ideal for remote site operations, the
Heli-Pump fits inside the cargo area of most helicopters. The Heli-
Pump series includes models that use 24VDC, one model that uses
110 or 230 VAC and two models that use 12 VDC (including one that
is a marine version). Most models offer single-stage filtration while
one model offers dual-stage filtration.
Features and Options
• Small, lightweight package.
• Transportable and storable.
• Complete aviation refuelling system.
• Optional Fuel-Easy camlock adapter kit.
• Optional Electrical plug connection (customer must provide specs).
Available Models
• PSHR Slimline: 10 USGPM (37 LPM) 10 amps 24 VDC (Part # 003530)
• PSHR 1210 Heli-Pump: 11 USGPM (40 LPM) 18 amps 12 VDC (Part # 003595)
• PSHR 2410 Heli-Pump 11 USGPM (40 LPM) 10 amps 24 VDC (Part # 003594)
• PSHR 2420 Heli-Pump: 20 USGPM (75 LPM) 20 amps 24 VDC (Part # 003687)
• PSHR 2420-2 Heli-Pump: 20 USGPM (75 LPM) 20 amps 24 VDC (Part # 009923)
• PSHR 23020 Heli-Pump AC: 20 USGPM (75 LPM) 2.3 amps 230 VAC (Part # 003687A)
• PSHR 11020 Heli-Pump AC: 20 USGPM (75 LPM) 4.9 amps 110 VAC (Part # 003687B)
• PSD 688 Maritime Pump: 10 USGPM (37 LPM) 10 amps 12 VDC (Part # 006647)
Slimline pump (not in carrying case).

Section 1: Heli-Pump Overview Model Specifications
2020 Heli-Pump Operations Manual (Version F) 2
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Model Specifications
Model Slimline Pump, Part # 003530
Standard Equipment List
1. 10 USGPM (37 LPM) 24 VDC, 10 AMP
electric pump.
2. Replaceable absorbent cartridge filter
3. Leak-proof hard carrying case with lock.
4. 12 ft. of 1” discharge hose with nozzle.
5. 12 ft. of 1” suction hose with camlocks.
6. Totalizing flow meter.
7. Camlock connection drum stub.
8. 20 ft. grounding wire.
9. 20 ft. of electric cable (connect to 24V supply).
10. Powder-coated aluminium roll cage.
11. Water detection paste.
12. Run time: 30 minutes on and 30 minutes off.
Applications
Aviation Refuelling: Commercial and Military
Slimline Model
Heli-Pump Slimline
Dimensions
W
in (cm)
L
in (cm)
H
in (cm)
18 (46) 21 (53) 8 (20)
Dry Weight
lb (kg)
21 (9)
V
oltage
24 VDC
Amps
10

Section 1: Heli-Pump Overview Model Specifications
2020 Heli-Pump Operations Manual (Version F) 3
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Model PSHR 1210 Heli-Pump, Part # 003595
Standard Equipment List
1. 11 USGPM (40 LPM) 12 VDC, 18 AMP electric pump.
2. Dispensing nozzle.
3. Drum suction tube.
4. 12 ft. of 1” discharge hose, with nozzle.
5. 12 ft. of 1” suction hose with camlocks.
6. Totalizing flow meter.
7. Camlock connection drum stub.
8. 20 ft. grounding wire.
9. 20 ft. of electric cable (connection to 12 volt supply).
10. Powder-coated aluminium roll cage.
11. Water detection paste.
12. Run time: 30 minutes on and 30 minutes off.
Applications
Aviation Refuelling: Commercial and Military
PSHR 1210 Model
Heli-Pump
Dimensions
W
in (cm)
L
in (cm)
H
in (cm)
18 (46) 21 (53) 8 (20)
V
oltage
12 VDC
Amps
18

Section 1: Heli-Pump Overview Model Specifications
2020 Heli-Pump Operations Manual (Version F) 4
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Model PSHR 2410 Heli-Pump, Part # 003594
Standard Equipment List
1. 11 USGPM (40 LPM) 24 VDC, 10 AMP electric pump.
2. Dispensing nozzle.
3. Drum suction tube.
4. 12 ft. of 1” discharge hose, with nozzle.
5. 12 ft. of 1” suction hose with camlocks.
6. Totalizing flow meter.
7. Camlock connection drum stub.
8. 20 ft. grounding wire.
9. 20 ft. of electric cable (connect to 24V supply).
10. Powder-coated aluminium roll cage.
11. Water detection paste.
12. Run time: 30 minutes on and 30 minutes off.
Applications
Aviation Refuelling: Commercial and Military
PSHR 2410 Model
Heli-Pump
Dimensions
W
in (cm)
L
in (cm)
H
in (cm)
19 (48) 23 (58)
24 (61)
V
oltage
24 VDC
A
mps
10

Section 1: Heli-Pump Overview Model Specifications
2020 Heli-Pump Operations Manual (Version F) 5
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Model PSHR 2420 Heli-Pump, Part # 003687
(With single stage filter)
Standard Equipment List
1. 20 USGPM (75 LPM) 24 VDC, 20 AMP electric
pump.
2. Dispensing nozzles
3. Drum suction tube.
4. 12 ft. of 1” discharge hose, with nozzle.
5. 12 ft. of 1” suction hose with camlocks.
6. Totalizing flow meter.
7. Camlock connection drum stub.
8. 20 ft. grounding wire.
9. 20 ft. of electric cable (connect to 24V supply).
10. Powder-coated aluminium roll cage.
11. Water detection paste.
12. Run time: 30 minutes on and 30 minutes off.
Applications
Aviation Refuelling: Commercial and Military
PSHR 2420 Model
Heli-Pump
Dimensions
W
in (cm)
L
in (cm)
H
in (cm)
18 (46) 20 (51) 23 (58)
Voltage
24 VDC
Amps
20

Section 1: Heli-Pump Overview Model Specifications
2020 Heli-Pump Operations Manual (Version F) 6
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Model PSHR 2420-2 Heli-Pump, Part # 009923
(With two stage filtration)
Standard Equipment List
1. 20 USGPM (75 LPM) 24 VDC, 20 AMP electric
pump.
2. Dispensing nozzle.
3. Drum suction tube.
4. 12 ft. of 1” discharge hose.
5. 12 ft. of 1” suction hose with camlocks.
6. Totalizing flow meter.
7. Camlock connection drum stub.
8. 20 ft. grounding wire.
9. 20 ft. of electric cable (connect to 24V supply).
10. Powder-coated aluminium roll cage.
11. Water detection paste.
12. Run time: 30 minutes on and 30 minutes off.
Applications
Aviation Refuelling: Commercial and Military.
PSHR 2420-2 Model
Heli-Pump
Dimensions
W
in (cm)
L
in (cm)
H
in (cm)
19 (48) 32 (81) 24 (61)
Dry Weight
lb (kg)
136 (62)
Voltage
24 VDC
Amps
20