Selcon PRG-SE-C Instruction Manual

PROGRAMMER FOR START, FLAME SUPERVISION
AND SAFE STOP OF BURNER
PRODUCT: PRG-SE-C  - O2 TECHNICAL SHEET 1/11
 Costumer Service 55 11 3019-1616 For further det ils see technic l bulletin
SELCON SISTEMAS ELETRÔNICOS DE CONTROLE LTDA
CNPJ 56 935 877/0001-29
Street Américo Samarone, 502 • CEP 04284-000 • Moinho
Velho • São Paulo • SP • Tel Fax: [phone]
http://www.selcon.com.br
Representative or Distributor:
1/11
SELCON
Automação Industrial
Selcon Ltda., keeps the right to modify this technical sheet
when never it is necessary – February/10
• A PPLICATION
Programmer PRG-SE-C-O2 equipment recommended for start, flame supervision and safe stop for
any type of burner for up to two stages of flame, in commercial applications or industrial and fuels gas
or light liquids, with a cycle of use do not continuum (on/off burner Period in less than 24 hours)
For use in closed combustion camera, the user should provide safe system of pre-purge
before each sequence of start, or require the programmer PRG-SE-C-O2 with purge timer coupled,
since that the times offered are appropriate for application
Entry for flame sensor for ionization See electrode sensors for ionization, line SEL-HT-I (standard) or
SEL-HT-E (electrode mounted on a drawing or sample of the client)
This roduct meets the requirements of the standard NBR 12313 of ABNT-review
Se t./2000.
• T ECHNICAL D ATA
⇒
⇒⇒
⇒ Watch dog micro process – safe failure.
⇒
⇒⇒
⇒ Supply/frequency: 90 a 250Vca 50/60 Hz ± 3% or 24Vcc (-10 +20%).
NOTE: To su ly network CA, consisting of hase/neutral, should consider the
ossible need for its reversal (terminals 9 and 10), for flame sensor circuit not
lose sensitivity and therefore the ca acity to detect signal of flame. See below
diagram for the connections AC and DC.
⇒
⇒⇒
⇒ Consumption of energy: 5 VA
⇒
⇒⇒
⇒ Protection against tension outbreaks
⇒
⇒⇒
⇒ Protection fuses retardate the internal circuitry (0,25A) and for the control outputs (6,3A)
⇒
⇒⇒
⇒ Temperature of work: 0 at 60 ºC
⇒
⇒⇒
⇒ Storage ambient temperature: - 5° a 65 °C
⇒
⇒⇒
⇒ Maximum relative humidity of environment in operation: 90% (40 ± 2°C) – NBR 5291
⇒
⇒⇒
⇒ Flame Sensor : Ionization.
⇒
⇒⇒
⇒ Minimum current flame for supply of 90 at 250Vca: 2 microampers dc (uA).
⇒
⇒⇒
⇒ Minimum current flame for supply in 24 Vcc: 7 uA microampers dc (uA).
NOTE: The cable of flame sensor must be installed se arately from other cables that
are art of the command set of the burner. The best ty e of cable recommended for
this ur ose is used for ignition.
⇒
⇒⇒
⇒ Protection against short circuit failure sensor ionization for mass.
⇒
⇒⇒
⇒ Blocking with local signaling (type LED) and remote (contact of relay N.A.)
⇒
⇒⇒
⇒ With verification of premature flame or false flame signal, before starting the burner.
⇒
⇒⇒
⇒ Purge Time: 10 or 20 seconds (see field code for request)
⇒
⇒⇒
⇒ Maximum time for confirmation of contact closure of the PS of combustion air: 5 sec.

PROGRAMMER FOR START, FLAME SUPERVISION
AND SAFE STOP OF BURNER
PRODUCT: PRG-SE-C  - O2 TECHNICAL SHEET 2/11
 Costumer Service 55 11 3019-1616 For further det ils see technic l bulletin
SELCON SISTEMAS ELETRÔNICOS DE CONTROLE LTDA
CNPJ 56 935 877/0001-29
Street Américo Samarone, 502 • CEP 04284-000 • Moinho
Velho • São Paulo • SP • Tel Fax: [phone]
http://www.selcon.com.br
Representative or Distributor:
2/11
SELCON
Automação Industrial
Selcon Ltda., keeps the right to modify this technical sheet
when never it is necessary – February/10
⇒
⇒⇒
⇒ Time of ignition: 6 sec.
⇒
⇒⇒
⇒ Time to confirm the signal of flame: < 1 sec.
⇒
⇒⇒
⇒ Time of answer to the flame flaw: < 4 seg.
⇒
⇒⇒
⇒ BARGRAF of LED’s:
• Signaling 1 – ¨ PUR ¨  BURNER IN PURGE
• Signaling 2 – ¨ IGN ¨  BURNER IN IGNITION
• Signaling 3 – ¨ N4 ¨  LEVEL OF FLAME
• Signaling 4 – ¨ N3 ¨  LEVEL OF FLAME
• Signaling 5 – ¨ N2 ¨  LEVEL OF FLAME
• Signaling 6 – ¨ N1 ¨  LEVEL OF FLAME
• Signaling 7 – ¨ FCH ¨  FAILURE OF IGNITION / FLAME FAILURE (fixed ccess)
 DEFECT SENSOR - SHORT CIRCUIT FOR OF MASS
(BLINK, BLINK) - available only for the model fed on 24Vdc
• Signaling 8 – ¨ ANT ¨  FAILURE FOR FLAME PREMATURE OR FALSE
• Signaling 9 – ¨ PSA ¨  FAILURE PS AIR COMBUSTION OPENED
• Signaling 10 – ¨ PSF ¨  FAILURE PS AIR COMBUSTION CLOSED
NOTE: The flame sign will be greater the higher the level "N" indicated
⇒
⇒⇒
⇒ Maximum current per output in 250 Vac (resistive):
•
••
• VE (ventilator): 2 A
•
••
• TI (transformer of ignition): 2 A
•
••
• V1 (low fire or pilot): 2 A
•
••
• V2 (high fire): 2 A
•
••
• AL (alarm): 2 A
⇒
⇒⇒
⇒ Electric connections: through socket of fast extraction polarized, type terminal rule,
to receive the external cables.
⇒
⇒⇒
⇒ Expected electrical life of output contacts: > 100,000 operations.
⇒
⇒⇒
⇒ Expected mechanical life of output contacts: > 10,000,000 operations.
⇒
⇒⇒
⇒ Reset local and remote after 3(three) sec. waiting for security to enable the reset system.
⇒
⇒⇒
⇒ Auto Test of key air flow or pressure switch: (NA) before start the fan, and (NC)
continuously after the start of the fan.
⇒
⇒⇒
⇒ Degree of environmental protection: IP 54 (except connector of fast extraction IP 50)
⇒
⇒⇒
⇒ Cabinet: Plastic box gray color
⇒
⇒⇒
⇒ Mounting: External or internal on flat surface in protected environment

PROGRAMMER FOR START, FLAME SUPERVISION
AND SAFE STOP OF BURNER
PRODUCT: PRG-SE-C  - O2 TECHNICAL SHEET 3/11
 Costumer Service 55 11 3019-1616 For further det ils see technic l bulletin
SELCON SISTEMAS ELETRÔNICOS DE CONTROLE LTDA
CNPJ 56 935 877/0001-29
Street Américo Samarone, 502 • CEP 04284-000 • Moinho
Velho • São Paulo • SP • Tel Fax: [phone]
http://www.selcon.com.br
Representative or Distributor:
3/11
SELCON
Automação Industrial
Selcon Ltda., keeps the right to modify this technical sheet
when never it is necessary – February/10
⇒
⇒⇒
⇒ Fixation: 3 screws on plane surface.
⇒
⇒⇒
⇒ Weight : 300 grams
⇒
⇒⇒
⇒ Warranty: 12 months (see the guarantee)
• Dimensional drawing (mm) - version for supply AC-90 to 2 0V
RR
PRODUTO:
SELCON LTDA
Indústria Brasileira
R
CHAMA
1
2
3
4
5
6
7
8
9
10
N4
N3
N2
N1
FCH
ANT
PSA
PSF
ALARMES
PUR
IGN
PARTIDA
E100
Alimentação:
90-250VCA~50/60Hz
~
AL V1 V2 VE PS R L2
V
654321 7 8 9 10
TI
PRG-SECAMPO
I
14 15 16
11 12 13
97
35
95
14
109
FIGURE 1
• Main ruler of terminals (10 termin ls) nd ddition l (option l 3 +3 termin ls) - AC 90 to 250V
12345678910
FIGURE 2

PROGRAMMER FOR START, FLAME SUPERVISION
AND SAFE STOP OF BURNER
PRODUCT: PRG-SE-C  - O2 TECHNICAL SHEET 4/11
 Costumer Service 55 11 3019-1616 For further det ils see technic l bulletin
SELCON SISTEMAS ELETRÔNICOS DE CONTROLE LTDA
CNPJ 56 935 877/0001-29
Street Américo Samarone, 502 • CEP 04284-000 • Moinho
Velho • São Paulo • SP • Tel Fax: [phone]
http://www.selcon.com.br
Representative or Distributor:
4/11
SELCON
Automação Industrial
Selcon Ltda., keeps the right to modify this technical sheet
when never it is necessary – February/10
• Scheme of electric connections CA - version for supply CA - 90 to 2 0V:
~
AL V1 V2 VE
I
PS R L2 L1(N)
V
654321 7 8 9 10
ACS-TE - 1-CTI
G
uA
_
+
ICC> 2uAdc
_
F (6,3A)
PRG-SE-C -O2
1
2
3
4
5
6
7
8
9
10
R
14 15 16
11 12 13
FIGURE 3

PROGRAMMER FOR START, FLAME SUPERVISION
AND SAFE STOP OF BURNER
PRODUCT: PRG-SE-C  - O2 TECHNICAL SHEET 5/11
 Costumer Service 55 11 3019-1616 For further det ils see technic l bulletin
SELCON SISTEMAS ELETRÔNICOS DE CONTROLE LTDA
CNPJ 56 935 877/0001-29
Street Américo Samarone, 502 • CEP 04284-000 • Moinho
Velho • São Paulo • SP • Tel Fax: [phone]
http://www.selcon.com.br
Representative or Distributor:
5/11
SELCON
Automação Industrial
Selcon Ltda., keeps the right to modify this technical sheet
when never it is necessary – February/10
• Dimensional drawing (mm) - version for supply DC in 24Vcc:
9735
95
4 5
99 5
R
PRODUTO:
SELCON LTDA
Indústria Brasileira
24 Vcc
E115
4321 9 10
TI AL V1 V2
PRG-SECAMPO
65 7 8
VE I PS R
V
24v
-+
CHAMA
1
2
3
4
5
6
7
8
9
10
N4
N3
N2
N1
FCH
ANT
PSA
PSF
ALARMES
PUR
IGN
PARTIDA
R
Alimentação:
FIGURE 4
• Scheme of electric connections - version for supply DC in 24Vcc:
AL V1 V2 VE PS R
V
24v
654321 7 8 9 10
ACS-TE-05-C5
uA
_
+
ICC> 7uA<250uADC
_ _
F (6,3A)
PRG-SE-C 1-O2
1
2
3
4
5
6
7
8
9
10
+
-
I
TI
G
R
FIGURE 5

PROGRAMMER FOR START, FLAME SUPERVISION
AND SAFE STOP OF BURNER
PRODUCT: PRG-SE-C  - O2 TECHNICAL SHEET 6/11
 Costumer Service 55 11 3019-1616 For further det ils see technic l bulletin
SELCON SISTEMAS ELETRÔNICOS DE CONTROLE LTDA
CNPJ 56 935 877/0001-29
Street Américo Samarone, 502 • CEP 04284-000 • Moinho
Velho • São Paulo • SP • Tel Fax: [phone]
http://www.selcon.com.br
Representative or Distributor:
/11
SELCON
Automação Industrial
Selcon Ltda., keeps the right to modify this technical sheet
when never it is necessary – February/10
• LEGEND
L1 / L2 (N): Power Input 90 to 250Vac or 24Vdc (see code for request).
Ps: Pressure switches for minimum gas (permission of start)
Rearme: Reset local
R: Reset remote
VE: Fan
PS: Key of flow of air / key of pressure of combustion air and/or exhaustion
TI: Transformer of ignition:
•
••
• We recommend using the model ACS TE  C5 or ACS TE  1 C6
For other transformers of Ignition, consult Selcon Ltda
G: Electrode ignitor – line SEL HT
I: Sensor electrode of flame for ionization – line SEL HT
V1: Pilot valve (1º stage / pilot / fire low)
V2: Main valve (2º stage / main / fire high)
AL: Alarm of flame premature or false; failure of ignition; failure of flame in regime;
circuit short short of the flame sensor.
Q : Burner pilot and main; low fire and high or of 2 stages.

PROGRAMMER FOR START, FLAME SUPERVISION
AND SAFE STOP OF BURNER
PRODUCT: PRG-SE-C  - O2 TECHNICAL SHEET 7/11
 Costumer Service 55 11 3019-1616 For further det ils see technic l bulletin
SELCON SISTEMAS ELETRÔNICOS DE CONTROLE LTDA
CNPJ 56 935 877/0001-29
Street Américo Samarone, 502 • CEP 04284-000 • Moinho
Velho • São Paulo • SP • Tel Fax: [phone]
http://www.selcon.com.br
Representative or Distributor:
7/11
SELCON
Automação Industrial
Selcon Ltda., keeps the right to modify this technical sheet
when never it is necessary – February/10
• Diagram of times
TIMES
t1 Wait to start sequence 1 sec
t2 Wait for stabilization of the key signal of air flow 5 sec
t3 Purge 0, 10 or 20 sec
t4 Pre-ignition 2 sec
t5 Ignition 6 sec
t6 Stabilization pilot flame or 1st stage 8 sec
• Operation starting with the formation of normal flame
t2
V2
AL
R
I
t3
V1
TI
VE
t5
t6
t4
t1
PS
L1-L2(N)
t0
9/10
7
5
1
3
4
6
2
8
V
~
TERMINALS FOR
ELECTRICAL
CONNECTIONS
FIGURE 6

PROGRAMMER FOR START, FLAME SUPERVISION
AND SAFE STOP OF BURNER
PRODUCT: PRG-SE-C  - O2 TECHNICAL SHEET 8/11
 Costumer Service 55 11 3019-1616 For further det ils see technic l bulletin
SELCON SISTEMAS ELETRÔNICOS DE CONTROLE LTDA
CNPJ 56 935 877/0001-29
Street Américo Samarone, 502 • CEP 04284-000 • Moinho
Velho • São Paulo • SP • Tel Fax: [phone]
http://www.selcon.com.br
Representative or Distributor:
8/11
SELCON
Automação Industrial
Selcon Ltda., keeps the right to modify this technical sheet
when never it is necessary – February/10
• Operation starting with the presence of premature flame / false signal
t0
t0
9/10
7
5
1
3
4
6
2
8
V2
AL
R
I
V1
TI
VE
PS
L1-L2(N)
V
~
TERMINALS FOR
ELECTRICAL
CONNECTIONS
FIGURE 7
• Operation of start with ignition failure
t0
t2
t3
t5
t4
t1
t0
9/10
7
5
1
3
4
6
2
8
V2
AL
R
I
V1
TI
VE
PS
L1-L2(N)
V
~
TERMINALS FOR
ELECTRICAL
CONNECTIONS
FIGURE 8

PROGRAMMER FOR START, FLAME SUPERVISION
AND SAFE STOP OF BURNER
PRODUCT: PRG-SE-C  - O2 TECHNICAL SHEET 9/11
 Costumer Service 55 11 3019-1616 For further det ils see technic l bulletin
SELCON S ISTEMAS E LETRÔNICOS DE C ONTROLE L TDA
CNPJ 56 935 877/0001-29
Street Américo Samarone, 502 • CEP 04284-000 • Moinho
Velho • São Paulo • SP • Tel Fax: [phone]
http://www.selcon.com.br
Representative or Distributor:
9/11
SELCON
Automação Industrial
Selcon Ltda., keeps the right to modify this technical sheet
when never it is necessary – February/10
• Operation of start with pre-existent flaw of the key of flow of air
t0
t0
9/10
7
5
1
3
4
6
2
8
V2
AL
R
I
V1
TI
VE
PS
L1-L2(N)
V
~
TERMINALS FOR
ELECTRICAL
CONNECTIONS
FIGURE 9
• Operation of start with flaw of the key of flow of air after entering in regime.
t0
t3
t5
t6
t4
t2
t1
t0
9/10
7
5
1
3
4
6
2
8
V2
AL
R
I
V1
TI
VE
PS
L1-L2(N)
V
~
TERMINALS FOR
ELECTRICAL
CONNECTIONS
FIGURE 10

PROGRAMMER FOR START, FLAME SUPERVISION
AND SAFE STOP OF BURNER
PRODUCT: PRG-SE-C  - O2 TECHNICAL SHEET 10/11
 Costumer Service 55 11 3019-1616 For further det ils see technic l bulletin
SELCON S ISTEMAS E LETRÔNICOS DE C ONTROLE L TDA
CNPJ 56 935 877/0001-29
Street Américo Samarone, 502 • CEP 04284-000 • Moinho
Velho • São Paulo • SP • Tel Fax: [phone]
http://www.selcon.com.br
Representative or Distributor:
10/11
SELCON
Automação Industrial
Selcon Ltda., keeps the right to modify this technical sheet
when never it is necessary – February/10
• Operation of normal start with lack and subsequent electric power return.
t2t2
RETURN OF ENERGY / NORMAL OPERATION
t6
t5
t4t3
t6
t5
t4t3
t0
t1
t0
t1
V2
AL
R
I
V1
TI
VE
PS
L1-L2(N)
V
~
TERMINALS FOR
ELECTRICAL
CONNECTIONS
FIGURE 11
• Equipment lock with momentary lack of energy
t0
V2
AL
R
I
V1
TI
VE
PS
L1-L2(N)
V
~
TERMINALS FOR
ELECTRICAL
CONNECTIONS
FIGURE 12

PROGRAMMER FOR START, FLAME SUPERVISION
AND SAFE STOP OF BURNER
PRODUCT: PRG-SE-C  - O2 TECHNICAL SHEET 11/11
 Costumer Service 55 11 3019-1616 For further det ils see technic l bulletin
SELCON S ISTEMAS E LETRÔNICOS DE C ONTROLE L TDA
CNPJ 56 935 877/0001-29
Street Américo Samarone, 502 • CEP 04284-000 • Moinho
Velho • São Paulo • SP • Tel Fax: [phone]
http://www.selcon.com.br
Representative or Distributor:
11/11
SELCON
Automação Industrial
Selcon Ltda., keeps the right to modify this technical sheet
when never it is necessary – February/10
• C ODE OF REQUEST PRG-SE-C  -O2
PRG-SE -
C- SETUP
-
O- OPTION
TIME OF
PURGE
FAN + KEY OF
AIR FLOW
SUPPLY
 (d1)
d1 = 0 => 0 sec
OR
d1 = 1 => 10 sec
OR
d1 = 2 => 20 sec
 (d2)
d2 = 1 => without
OR
d2 = 2 => with
 (d3)
d3 = 0 =>
90 a 250 Vac-
50/60 Hz
OR
d3 = 1 => 24Vcc
d4= 2 => 2 stages
Obs.: The sensor and other accessories must be s ecified se arately, according to a s ecific
code.
• B EWARE :
⇒
⇒⇒
⇒ Use the rogrammers and/or relays detectors exclusively with flame sensors manufactured
by the Selcon.
• O THER P RODUCTS A ND A CCESSORIES :
⇒
⇒⇒
⇒ Flame relays : CHM-SE, CHM-P, CHM-M, CHM-M-IIIMe (with base) and CHM-F
⇒
⇒⇒
⇒ Relay tester tightness of shutoff valves: CHM-T
⇒
⇒⇒
⇒ Programmers ignition and flame monitoring: PRG-SE, PRG-E, PRG-Ie,
PRG-Ie-IIIMe (with base), PRG-I, PRG-M and PRG-M-M-IIIMe (with base)
⇒
⇒⇒
⇒ Optical flame sensors: SEL-SV
⇒
⇒⇒
⇒ Sensors flame ionization electrodes and igniters: SEL-HT (standard) and SEL-HT-E
(sensors and electrodes mounted on a drawing or sample of client-special)
⇒
⇒⇒
⇒ Signal transmitter of flame ACS-TX (up to 500 meters between sensor and relay or
programmer)
⇒
⇒⇒
⇒ Signal converter flame 4 -20 mA: ACS-CV
⇒
⇒⇒
⇒ Transformers Ignition : ACS-TE (for supply on VAC or VDC)
⇒
⇒⇒
⇒ Panel ignition timer: ACS-IT
⇒
⇒⇒
⇒ Ignitor portable: ACS-IP (operates with batteries)
⇒
⇒⇒
⇒ Panel ignition (operates with batteries): ACS-PN-E
⇒
⇒⇒
⇒ Panel ignition and flame monitoring: PRG-Ie/O3
⇒
⇒⇒
⇒ Different cables: ACS - CB (ignition / sensing / communication / control)
⇒
⇒⇒
⇒ Connector and shield to touch for cable of ignition: ACS-CP
⇒
⇒⇒
⇒ Junction of articulation : ACS-CN
⇒
⇒⇒
⇒ Panel ignition and monitoring: ACS-PN (under consultation)
⇒
⇒⇒
⇒ Services of reform of pilot burners: under consultation
⇒
⇒⇒
⇒ LINE OF SUPERVISORS PRODUCTION DATA