Sentry W9000 Series Instruction manual

Original Instructions
sentry-equip.com
966 Blue Ribbon Circle North, Oconomowoc,WI 53066 U.S.A. | [phone] | suppor[email protected]
Installation, Operation &Maintenance Manual
Sentry W9000 Series
Sample Coolers
S-SC-IOM-00042-4 06-18
Do not install, maintain, or operate this equipment without reading,
understanding, and following the appropriate Sentry Equipment Corp
instructions. Otherwise, injury, damage, or both may result.
Copyright
© 2018 by Sentry Equipment Corp. All rights reserved. All product and company
names are property of their respective owners. This document contains
proprietary information. No part of this document may be photocopied or
reproduced without the prior written consent of Sentry Equipment Corp.
Limit of Liability
Sentry Equipment Corp, its employees, agents, and the authors and contributors
to this document specically disclaim all liabilities and warranties, express or
implied (including warranties of merchantability and tness for a particular
purpose), for the accuracy, currency, completeness, and/or reliability of the
information contained herein and/or for the tness for any particular use and/or
for the performance of any material and/or equipment selected in whole or part
with the user of/or in reliance upon information contained herein. Selection of
materials and/or equipment is at the sole risk of the user of this publication.
Note
The information contained in this document is subject to change without notice.
Safety Information
Please read the entire manual before attempting to unpack, set up, or operate this
product. Pay careful attention to all Warnings, Cautions, and Notes. Failure to do so
could result in serious personal injury and/or equipment damage.
Use of Hazard Information
If multiple hazards exist, the signal word corresponding to the greatest hazard
shall be used.
Denitions
DANGER indicates a hazardous situation
which, if not avoided, will result in death
or serious injury.
WARNING indicates a hazardous
situation which, if not avoided, could
result in death or serious injury.
CAUTION, used with the safety alert
symbol, indicates a hazardous situation
which, if not avoided, could result in
minor or moderate injury.
NOTICE is used to address practices not
related to personal injury.
NOTE
Information that requires special emphasis.
TIP
Alternate techniques or clarifying information.
SHALL:
This word is understood to be mandatory.
SHOULD:
This word is understood to be advisory.
General Safety Precautions
Product Selection, Installation, and Use
Improper selection, installation, or use can cause personal injury or property damage.
It is solely the responsibility of users, through their own analysis and testing, to select
products suitable for their specic application requirements, ensure they are properly
maintained, and limit their use to their intended purpose.
Follow proper local, state, and federal regulations for proper installation and operational
requirements.
Always use caution and common sense when working with any chemical. Read
the product label and Material Safety Data Sheets (MSDS) carefully and follow the
instructions exactly.
Potential Equipment Hazards
Hot surfaces! This equipment may have very hot
surfaces. If an operator contacts a hot surface, injury
may occur. Use protective clothing to prevent injury.
If other equipment comes in contact with a hot
surface, damage to the equipment may occur. Ensure
the area around this equipment is kept clear to
prevent this damage from occurring.
High pressures! This equipment may contain uids
at very high pressures. Prior to installing, removing,
or maintaining this equipment, ensure that the
equipment is isolated from all connecting piping, the
equipment is depressurized, the contents have been
drained, and the equipment is cool.
Freezing Temperatures! This equipment may have
very cold surfaces. If an operator contacts a cold
surface, injury may occur. Use protective clothing to
prevent injury. If other equipment comes in contact
with a cold surface, damage to the equipment may
occur. Ensure the area around this equipment is kept
clear to prevent this damage from occurring.
Freezing of uids in tube
can lead to rupture of the
tube wall and coil failures.
Take precautions to avoid
freezing, such as draining
the equipment when out
of service or installing the
equipment in an environment
protected from temperatures
below the freezing point of
the uids used.
Standard Warranty
Sentry Equipment Corp (“Seller”) warrants products manufactured by it and
supplied hereunder (“Products”) to be free from defects in workmanship and, to
the extent materials are selected by Seller, to be free from defects in materials, in
each case for a period as dened in the table below:
Brand Product Line Warranty Period
Sentry® 1. Automatic Sampling
2. Corrosion Monitoring
3. Manual Sampling
4. Sample Conditioning
5. Sampling & Analysis Systems
6. Replacement Parts (without expiration dates)
Eighteen months from
date of shipment or
twelve months from
startup, whichever
occurs rst
Waters
Equipment
1. Sampling & Analysis Systems
2. Replacement Parts (without expiration dates)
Twelve months from
date of shipment
To view the full warranty, go to
www.sentry-equip.com/warranty.

Performance
Assuming a coolant inlet of approximately 55°F (12°C) and exit of 120°F (50°C)
and a sample exit of approximately 110°F (43°C), the cooler will perform at
approximately the ranges described:
Hot Water Samples
At 250°F (120°C), approximately 1500 cc/min of sample will be produced using
1 gallon per minute of coolant.
At 700°F (370°C), approximately 950 cc/min of sample will be produced using
2.5 gallon per minute of coolant.
Saturated Steam Vapor
The sample inlet and exit valves can be used to create various operating pressures
in the cooler in order to produce samples from saturated steam vapor.
At 175 psia operating pressure, 640 cc/min of sample can be produced using
approximately 3 gallons per minute of coolant.
At 25 psia operating pressure, 300 cc/min of sample can be produced using
approximately 1.5 gallons per minute of coolant.
Installation
The Sentry W9000 Series sample cooler is provided with 1/4" NPT connections for
sample uid and 3/8" NPT connections for cooling water.
Use 3/8" tting for cooling water only. Never connect hot or high pressure samples to the
3/8" tting as injury or damage to equipment can result.
The sample cooler should be installed in the vertical position. The direction of
ow(s) are indicated on the permanently attached label located on the coil shell.
Proper installation requires valves on sample inlet and cooling water inlet for hot
water service. An additional valve must be installed on the sample outlet for all
vapor or steam to obtain required operating pressures in the coil.
Proper installation in the superheated steam service also requires pre-cooling
the sample to 750°F, the maximum design operating temperature on the sample
cooler. Pre-cooling can be accomplished by installing a pipe between the main
steam header and the sample cooler to radiate excess heat. The length of the pipe
is determined by the chart at the bottom right-hand side of page.
Operating Conditions
The cooling water should have a constant temperature and ow at a constant,
uninterrupted rate. In order to prevent the formation of mineral deposits in the
shell, softened water is recommended; otherwise, periodic acid cleaning will be
necessary.
Operation
To start up, open cooling water valve “A”to normalize the temperature of the
cooler prior to starting the sample ow. With valve “C” closed, open valve“B”. Then,
open valve“C” until desired sample temperature is achieved. Sample temperature
will be dependent upon the temperature of the cooling water and the amount of
sample produced. If sucient quality of sample cannot be produced at the desired
temperature, a larger cooler or two coolers in series may be required.
To place in service: To remove from service:
Open valve “A” Close valve “B”
Open valve “B” Close valve “A”
REMEMBER: Cooling water on before sample on. Sample o before cooling water
o.
Operating cooler without cooling water can result in damage to the cooler or injury to
the operator.
Customer Support
With proven sampling expertise since 1924, Sentry products and services
provide business operations the critical insights to optimize process control and
product quality. We deliver true representative sampling and analysis techniques
to customers around the globe, empowering them to accurately monitor and
measure processes for improved production eciency, output, and safety.
Standing behind our commitments, we are determined to tackle any application,
anywhere.
We know that running an ecient operation isn’t easy. It requires thorough,
careful analysis of controlled, real-time data achieved through reliable, accurate,
and repeatable process monitoring and measuring. By eectively conditioning,
sampling, and measuring gas, liquid, slurry, powder, solids, steam, or water within
their production environments, our customers obtain the critical insights they
need to control and optimize their processes.
Yet, controlling your processes also means reliable customer support throughout
the life cycle of your equipment.

Customer Service—General information, warranty claims, order management.

Installation Service—For systems that require specialized expertise upon
installation.

Technical Support—Troubleshooting, training, and technical manuals.

Field Service & Retrots—When a problem needs immediate attention.

Replacements Parts & Consumables—Order your replacement parts and
consumables.

Sentry ProShield Services—Select from four ProShield Guardian service plans
providing dierent levels of support to protect your large system investments
with regularly scheduled maintenance.
To learn more, go to
www.sentry-equip.com/support.