SEW-Eurodrive Movidrive DC Link User manual

MOVIDRIVE®DC Link Connection Edition
09/2001
Manual
0918 2918 / EN

MOVIDRIVE
®
DC Link Connection
3
Contents
1 Important Notes...................................................................................................... 4
2 System Description................................................................................................ 6
2.1 Two types of DC link connection.................................................................... 6
3 Project Planning..................................................................................................... 8
3.1 DC link connection without regenerative power supply unit........................... 8
3.2 DC link connection with regenerative power supply unit.............................. 11
4 Installation ............................................................................................................ 15
4.1 DC link connection without regenerative power supply unit......................... 15
4.2 DC link connection with regenerative power supply unit.............................. 17

4
MOVIDRIVE
®
DC Link Connection
Safety and
warning
instructions
Designated use
®
®

MOVIDRIVE
®
DC Link Connection
5
Application
environment
Waste disposal

6
MOVIDRIVE
®
DC Link Connection
®
2.1 Two types of DC link connection
®
®
1. Without
regenerative
power supply unit
®
®
Circuit type A
05242AXX
Fig. 1: Circuit type A
3 x 380...500 V
AC
A
ND... ND...
NF... NF...
BW...

MOVIDRIVE
®
DC Link Connection
7
Circuit type B
2. With
regenerative
power supply unit
®
®
05243AXX
Fig. 2: Circuit type B
3 x 380...500 VAC
B
ND...
NF...
BW...

8
MOVIDRIVE
®
DC Link Connection
3.1 DC link connection without regenerative power supply unit
Circuit type A
Project planning
instructions
®
®
®
1st MOVIDRIVE®2nd MOVIDRIVE®optionally:
0055-5A3-4 0055-5A3-4 - - -
0075-5A3-4 0055-5A3-4 0075-5A3-4 - -
0110-5A3-4 0055-5A3-4 0075-5A3-4 0110-5A3-4 -
0150-503-4 0075-5A3-4 0110-5A3-4 0150-503-4 -
0220-503-4 0110-5A3-4 0150-503-4 0220-503-4 -
0300-503-4 0150-503-4 0220-503-4 0300-503-4 -
0370-503-4 0220-503-4 0300-503-4 0370-503-4 -
0450-503-4 0220-503-4 0300-503-4 0370-503-4 0450-503-4
0550-503-4 0300-503-4 0370-503-4 0450-503-4 0550-503-4
0750-503-4 0370-503-4 0450-503-4 0550-503-4 0750-503-4
®
Size MOVIDRIVE®Line choke type Part number
20055-5A3-4...0110-5A3-4 ND030-023 827 151 8
30150-503-4 ND045-013 826 013 3
0220-503-4 / 0300-503-4 ND085-013 826 014 1
40370-503-4 ND085-013 826 014 1
0450-503-4 ND1503 825 548 2
50550-503-4 / 0750-503-4 ND1503 825 548 2

MOVIDRIVE
®
DC Link Connection
9
®®→
→
Circuit type B
Project planning
instructions
®
1st MOVIDRIVE®2nd MOVIDRIVE®optionally:
0055-5A3-4 0015-5A3-4 – 0040-5A3-4
0075-5A3-4 0015-5A3-4 – 0040-5A3-4
0110-5A3-4 0015-5A3-4 – 0055-5A3-4
0150-503-4 0015-5A3-4 – 0075-5A3-4
0220-503-4 0015-5A3-4 – 0110-5A3-4
0300-503-4 0015-5A3-4 – 0150-503-4
0370-503-4 0015-5A3-4 – 0150-503-4
0450-503-4 0015-5A3-4 – 0220-503-4
0550-503-4 0015-5A3-4 – 0300-503-4
0750-503-4 0015-5A3-4 – 0370-503-4
Size MOVIDRIVE®Line choke type Part number
20055-5A3-4...0110-5A3-4 ND030-023 827 151 8
30150-503-4 ND045-013 826 013 3
0220-503-4 / 0300-503-4 ND085-013 826 014 1
40370-503-4 ND085-013 826 014 1
0450-503-4 ND1503 825 548 2
50550-503-4 / 0750-503-4 ND1503 825 548 2

10
MOVIDRIVE
®
DC Link Connection
®®→
→
N®
N N
®
Line cross
section of DC link
connection
®
Example
® ® 2
2
MOVIDRIVE®0015 0022 0030 0040 0055 0075 0110
Size 12
Unit terminal
cross section of
the power
section
Disconnectable terminal strip
4 mm2(AWG10) conductor end sleeve DIN
46228
Screw and washer assembly M4 with
terminal clip
4 mm2(AWG10) conductor end
sleeve
DIN 46228
6 mm2(AWG10) crimp cable lug
DIN 46234
MOVIDRIVE®0150 0220 0300 0370 0450 0550 0750
Size 345
Unit terminal
cross section of
the power
section
Screw and washer assembly M6
with washer
max. 25 mm2(AWG4)
Crimp cable lug DIN 46234
Bolt M10 with nut
max. 70 mm2(AWG2/0)
Crimp cable lug DIN 46235

MOVIDRIVE
®
DC Link Connection
11
3.2 DC link connection with regenerative power supply unit
®
Project planning
notes
→
→
→
®
DCL
®
®
®

12
MOVIDRIVE
®
DC Link Connection
Sample points
score calculation
® ®
×®×
×®×
×®×
®
N×N
®

MOVIDRIVE
®
DC Link Connection
13
Mains fuses and
supply system
lead
DC link
connection and
DC link fuses
→
DCL DCL
DC

14
MOVIDRIVE
®
DC Link Connection
Pre-fabricated
cables for the DC
link connection
Cable set type DCP12A DCP13A DCP15A
Part number 814 567 9 814 250 5 814 251 3
For connecting MOVIDRIVE®0015 – 0110 0150 – 0300 0370 – 0750
DCP12A DCP13A DCP15A
1 pce. PVC single-core cable
H07V-K
Color black, 4 mm2(AWG10),
l = 5 m (16.5 in)
1 pce. PVC single-core cable
H07V-K
Color black, 25 mm2(AWG4),
l = 5 m (16.5 in)
1 pce. PVC single-core cable
H07V-K
Color black, 50 mm2(AWG0),
l = 5 m (16.5 in)
1 pce. PVC single-core cable
H07V-K
Color red, 4 mm2(AWG10),
l = 5 m (16.5 in)
1 pce. PVC single-core cable
H07V-K
Color red, 25 mm2(AWG4),
l = 5 m (16.5 in)
1 pce. PVC single-core cable
H07V-K
Color red, 50 mm2(AWG0),
l = 5 m (16.5 in)
2 pcs. ring cable lug
DIN 46234 4-6
2 pcs. ring cable lug
DIN 46234 6-6
4 pcs. ring cable lug
DIN 46234 6-25 4 pcs. crimp cable lug
DIN 46235 10-50
2 conductor end sleeves
DIN 46228 E 4-12 2 pcs. crimp cable lug DIN 46235 10-25

MOVIDRIVE
®
DC Link Connection
15
4.1 DC link connection without regenerative power supply unit
Circuit type A
02207BEN
Fig. 3: DC link connection in circuit type A
K11
(AC-3)
U1U1 V1V1 W1W1
U2U2 V2V2 W2W2
X1: X1:X4: X4:
X2: X2:X3: X3:
y yy y
y yy y
yy
L1L1 L2L2 L3L3
L1'L1' L2'L2' L3'L3'
L1
L2
L3
PE
L1 L2 L3 L1 L2 L3
UVW UVW+R -R PE +R -R PE
123 12378 78
456 45689 89
ND...
ND...
y
BW...
M
3 phase
M
3 phase
DC link connection
max. length 2 m (6.6 ft)
NF... input filterNF... input filter
2nd MOVIDRIVE®
1st MOVIDRIVE®
PE PE+VDC +VDC
-VDC -VDC
An incorrect DC link connection
(polarity reversal, ground fault)
will destroy the connected units!
F16 operates
K11

16
MOVIDRIVE
®
DC Link Connection
Circuit type B
02208BEN
Fig. 4: DC link connection in circuit type B
K11
(AC-3)
U1 V1 W1
U2 V2 W2
X1: X1:X4: X4:
X2: X2:X3: X3:
y yy y
y yy y
yy
L1 L2 L3
L1' L2' L3'
L1 L2 L3 L1 L2 L3
UVW UVW+R -R PE +R -R PE
123 12378 78
456 45689 89
ND...
y
BW...
L1
L2
L3
PE
M
3 phase
M
3 phase
DC link connection
max. length 2 m (6.6 ft)
NF... input filter
2nd MOVIDRIVE®
1st MOVIDRIVE®
PE PE+VDC +VDC
-VDC -VDC
An incorrect DC link connection
(polarity reversal, ground fault)
will destroy the connected units!
F16 operates
K11

MOVIDRIVE
®
DC Link Connection
17
4.2 DC link connection with regenerative power supply unit
03626BEN
Fig. 5: DC link connection with regenerative power supply unit
L1
L2
L3
PE
L1 L2 L3
L1' L2' L3'
F11 F12 F13
K11
(AC3)
ND...
NF...
y
y
DGND
DGND
L1 L2 L3
L1' L2' L3'
y
y
8b 7c 8c
1 2 3
y
y
MOVIDRIVE®
MDR
7b
7a 8a
F25
F26
X1:
X2:
12 345
X3:
PE
PE L1 L2 L3
+24V
bk
rd bk
rd
bk
bk
rd
rd
y
PE
7d 8d
y
PE
MOVIDRIVE®
456
y
y
12 3
y
y
8
7
12 3
+R
PE
PE
X1: X4:
X2:
y
98
X3:
PE L1 L2 L3
PE U V W-R PE
max. 5 m (16.5 ft)
An incorrect DC-link (polar-
ity reversal, earth connec-
tion) will destroy the
connected units!
+VDC -VDC +VDC -VDC +VDC -VDC
F16
operates
K11
Connection of additional
inverters. Use a distributor
subassembly, if necessary.
TRIP red: MDR not ready
yellow: MDR ready
+24V-
Output
-VZ+VZ
Ready for
operation
The power supply
connections of the
inverter may not
be connected!
+VDC
-VDC

18
MOVIDRIVE
®
DC Link Connection
®
DCL
03621BXX
Fig. 6: Connecting a DCD12A damping module
X1: X4:
X2: X3:
yy
yy
L1 L2 L3 -U +U PE
ZZ
U V W +R -R PE
123 78
456 89
MOVIDRIVE
0015-5A3 ... 0110-5A3
®
DCD12A
-U
Z
+U
Z

10/2000

SEW-EURODRIVE GmbH & Co · P.O. Box 3023 · D-76642 Bruchsal/Germany · Phone [phone]
Fax [phone] · http://www.sew-eurodrive.com · se[email protected]