SEW-Eurodrive MOVITRAC B Administrator guide

Drive Technology \ Drive Automation \ System Integration \ Services
Compact Operating Instructions
MOVITRAC
®
B
Edition 10/2011 19363613 / EN

SEW-EURODRIVE—Driving the world

Compact Operating Instructions – MOVITRAC® B 3
Contents
Contents
1 General Information............................................................................................ 4
1.1 Scope of this documentation....................................................................... 4
1.2 Structure of the safety notes ....................................................................... 4
2 Safety Notes ........................................................................................................ 6
2.1 Preliminary information ............................................................................... 6
2.2 General information .................................................................................... 6
2.3 Target group ............................................................................................... 7
2.4 Designated use ........................................................................................... 7
2.5 Applicable documentation........................................................................... 8
2.6 Transport / storage...................................................................................... 8
2.7 Installation................................................................................................... 9
2.8 Electrical connection ................................................................................... 9
2.9 Safe disconnection...................................................................................... 9
2.10 Operation .................................................................................................. 10
2.11 Unit temperature ....................................................................................... 10
3 Unit Designation / Nameplate .......................................................................... 11
3.1 Type designation....................................................................................... 11
3.2 Nameplate................................................................................................. 12
4 Installation ......................................................................................................... 13
4.1 Wiring diagram.......................................................................................... 14
5 Startup................................................................................................................ 15
5.1 Startup with factory setting – brief description .......................................... 15
5.2 Manual operation with FBG11B speed control module............................. 16
5.3 Startup using the FBG11B keypad ........................................................... 17
5.4 Parameter list............................................................................................ 20
6 Operation ........................................................................................................... 31
6.1 Return codes (r-19 – r-38) ........................................................................ 31
6.2 Status displays.......................................................................................... 32
7 Service / List of Errors...................................................................................... 34
7.1 Error list (F-00 – F113).............................................................................. 34
7.2 SEW electronics service ........................................................................... 38
Index................................................................................................................... 39
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4Compact Operating Instructions – MOVITRAC® B
1Scope of this documentation
General Information
1 General Information
1.1 Scope of this documentation
This documentation comprises the general safety notes and a selected information re-
garding the device.
• Please note that this documentation does not replace the detailed operating instruc-
tions.
• Read the detailed operating instructions before you start working with the device.
• Observe the information, instructions and notes in the detailed operating instructions.
This is essential for fault-free operation of the unit and fulfillment of any rights to claim
under warranty.
• The enclosed CD or DVD contains PDF files of the additional operating instructions
as well as further documentation regarding the device.
• All technical documentation from SEW-EURODRIVE is available as individual PDF
files via the SEW-EURODRIVE website.
1.2 Structure of the safety notes
1.2.1 Meaning of the signal words
The following table shows the grading and meaning of the signal words for safety notes,
notes on potential risks of damage to property, and other notes.
1.2.2 Structure of the section-related safety notes
Section-related safety notes do not apply to a specific action, but to several actions per-
taining to one subject. The used symbols indicate either a general or a specific hazard.
This is the formal structure of a section-related safety note:
Signal word Meaning Consequences if disregarded
DANGER Imminent danger Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the drive system or its envi-
ronment
INFORMATION Useful information or tip: Simpli-
fies the handling of the drive
system.
–
SIGNAL WORD
Type and source of danger.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the danger.
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Compact Operating Instructions – MOVITRAC® B 5
1
Structure of the safety notes
General Information
1.2.3 Structure of the embedded safety notes
Embedded safety notes are directly integrated in the instructions just before the descrip-
tion of the dangerous action.
This is the formal structure of an embedded safety note:
•SIGNAL WORD Nature and source of hazard.
Possible consequence(s) if disregarded.
– Measure(s) to prevent the danger.
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6Compact Operating Instructions – MOVITRAC® B
2Preliminary information
Safety Notes
2 Safety Notes
The following basic safety notes must be read carefully to prevent injury to persons and
damage to property. The operator must ensure that the basic safety notes are read and
adhered to. Make sure that persons responsible for the plant and its operation, as well
as persons who work independently on the unit, have read through the operating instruc-
tions carefully and understood them. If you are unclear about any of the information in
this documentation, or if you require further information, please contact SEW-EURO-
DRIVE.
2.1 Preliminary information
The following safety notes predominantly refer to the use of frequency inverters. Addi-
tionally, when using drives with motors or gearmotors, observe the corresponding safety
notes in the respective operating instructions.
Please also observe the supplementary safety notes in the individual sections of this
publication.
2.2 General information
During operation, frequency inverters can have live, bare parts according to their degree
of protection.
Severe or fatal injuries.
• All work related to transportation, storage, setup/mounting, connection, startup,
maintenance and repair may only be carried out by qualified personnel, in strict ob-
servance of:
– The relevant detailed operating instructions
– The warning and safety signs on the motor/gearmotor
– All other project planning documents, operating instructions and wiring diagrams
related to the drive
– The specific regulations and requirements for the system
– The national/regional regulations governing safety and the prevention of acci-
dents
• Never install damaged products.
• Submit a complaint to the shipping company immediately in the event of damage.
Removing covers without authorization, improper use as well as incorrect installation or
operation may result in severe injuries to persons or damage to property.
This document provides further information.
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Compact Operating Instructions – MOVITRAC® B 7
2
Target group
Safety Notes
2.3 Target group
Any mechanical work may only be performed by adequately qualified personnel. Quali-
fied personnel in this context are persons who are familiar with the setup, mechanical
installation, trouble shooting and maintenance for this product. Further, they are quali-
fied as follows:
• Training in mechanical engineering, e.g. as a mechanic or mechatronics technician
(final examinations must have been passed).
• They are familiar with these operating instructions.
Any electronic work may only be performed by adequately qualified electricians. Quali-
fied electricians in this context are persons who are familiar with the electronic installa-
tion, startup, trouble shooting and maintenance for this product. Further, they are qual-
ified as follows:
• Training in electrical engineering, e.g. as an electrician or mechatronics technician
(final examinations must have been passed).
• They are familiar with these operating instructions.
All work in further areas of transportation, storage, operation and waste disposal must
only be carried out by persons who are trained appropriately.
2.4 Designated use
Frequency inverters are components for controlling asynchronous AC motors. Fre-
quency inverters are components intended for installation in electrical systems or ma-
chines. Never connect capacitive loads. Operation with capacitive loads results in over-
voltages and may destroy the unit.
The following standards apply if the frequency inverters are marketed in the EU/EFTA:
• In case of installation in machines, startup of the drive inverters (meaning the start of
proper use) is prohibited until it is determined that the machine meets the require-
ments stipulated in Directive 2006/42/EC (machine directive); observe EN 60204.
• Startup (i.e. the start of designated use) is only permitted under observance of the
EMC (2004/108/EC) directive.
• The frequency inverters comply with the requirements of the Low Voltage Directive
2006/95/EC. The harmonized standards of the EN 61800-5-1/DIN VDE T105 series
in connection with EN 60439-1/VDE 0660 part 500 and EN 60146/VDE 0558 are ap-
plied to these frequency inverters.
Observe the technical data and the connection requirements specified on the nameplate
and the operating instructions.
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8Compact Operating Instructions – MOVITRAC® B
2Applicable documentation
Safety Notes
2.4.1 Safety functions
Frequency inverters from SEW-EURODRIVE must not perform any safety functions un-
less the inverters are subordinate to other safety systems.
Use higher-level safety systems to ensure protection of equipment and personnel.
When using the "Safe stop" function, you must observe the following publications:
•MOVITRAC
®B / functional safety
This documentation is available via "Documentation \ Software \ CAD" on the SEW-EU-
RODRIVE web site.
2.4.2 Content of this publication
This publication contains conditions and amendments related to MOVITRAC®B in
safety-oriented applications.
The system comprises a frequency inverter with asynchronous motor and safety-tested
external disconnecting device.
2.5 Applicable documentation
This document supplements the MOVITRAC® B operating instructions and limits the ap-
plication notes according to the following information.
It can only be used in conjunction with the following publications:
•MOVITRAC
®B compact operating instructions
•MOVITRAC
®B communication manual
• The respective manual of the used option card
2.6 Transport / storage
Inspect the shipment for any damage that may have occurred in transit as soon as you
receive the delivery. Inform the shipping company immediately. It may be necessary to
preclude startup. Observe the climate conditions according to chapter "General techni-
cal data".
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Compact Operating Instructions – MOVITRAC® B 9
2
Installation
Safety Notes
2.7 Installation
The units must be installed and cooled according to the regulations and specifications
in this documentation.
Protect the frequency inverters from excessive strain. Do not twist any components and
do not modify the insulation spaces. Do not touch any electronic components or con-
tacts.
Frequency inverters contain components that can easily be damaged by electrostatic
energy and improper handling. Electric components must not be mechanically damaged
or destroyed.
The following applications are prohibited unless the unit is explicitly designed for such
use:
• Use in potentially explosive atmospheres.
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc. (fre-
quency inverter may only be operated in climate class 3K3 to EN 60721-3-3)
• Use in non-stationary applications which are subject to mechanical vibration and im-
pact loads in excess of the requirements in EN 61800-5-1.
2.8 Electrical connection
Observe the applicable national accident prevention guidelines when working on live
frequency inverters (e.g. BGV A3 for Germany).
During installation, observe the specifications regarding cable cross sections, fusing and
protective conductor connection. This publication contains additional information.
In this documentation, you will find notes on EMC-compliant installation, such as shield-
ing, grounding, arrangement of filters and routing of lines. The manufacturer of the sys-
tem or machine is responsible for maintaining the limits established by EMC legislation.
Protective measures and protection devices must comply with the regulations in force
(e.g. EN 60204 or EN 61800-5-1).
Ground the unit.
2.9 Safe disconnection
The unit meets all requirements for safe disconnection of power and electronic connec-
tions in accordance with EN 61800-5-1. All connected circuits must also satisfy the re-
quirements for safe disconnection.
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10 Compact Operating Instructions – MOVITRAC® B
2Operation
Safety Notes
2.10 Operation
Systems with integrated frequency inverters must be equipped with additional monitor-
ing and protection devices, as applicable, according to the relevant safety guidelines
and regulations, such as legislation governing technical equipment, accident prevention
regulations, etc.
Do not touch live components or power connections until 10 minutes after disconnecting
the frequency inverters from the supply voltage because there may still be some
charged capacitors. Observe the corresponding labels on the frequency inverter.
Keep all covers and housings closed during operation.
The fact that the status LED and other display elements are no longer illuminated does
not indicate that the unit has been disconnected from the supply system and no longer
carries any voltage.
Mechanical blocking or safety functions inside the unit may cause a motor standstill.
Eliminating the cause of the problem or performing a reset may an automatic restart. If,
for safety reasons, this is not permitted for the driven machine, disconnect the unit from
the supply system before correcting the error.
2.11 Unit temperature
MOVITRAC® B frequency inverters are usually operated with braking resistors. The
braking resistors are usually installed on the control cabinet.
The braking resistors can reach a surface temperature of significantly more than 70 °C.
Never touch the braking resistors during operation or in the cool-down phase once the
unit has been switched off.
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Compact Operating Instructions – MOVITRAC® B 11
3
Type designation
Unit Designation / Nameplate
3 Unit Designation / Nameplate
3.1 Type designation
The following diagram shows a type designation:
MC 07 B 0022- 2 B 1- 4- 00 /T
Design
/T = Technology unit
/L = Paint
(partially coated circuit
boards)
/S = SBus address 1
Design 00 = Standard
S0 = Safe stop
Quadrants 4 = 4Q (with brake chop-
per)
Connection type 3 = 3-phase / 1 = 1-phase
Radio interfer-
ence suppres-
sion
0 = No radio interference
suppression
A = Radio interference
suppression C2
B = Radio interference
suppression C1
Supply voltage 2 = AC 200 – 240 V
5 = AC 380 – 500 V
Recommended
motor power 0022 = 2.2 kW
Version B
Series and generation
MOVITRAC® type
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12 Compact Operating Instructions – MOVITRAC® B
3Nameplate
Unit Designation / Nameplate
3.2 Nameplate
The following figure shows a nameplate:
3185547659
Input U Rated line voltage
I Rated line current, 100% operation
f Nominal line frequency
Output U Output voltage 100% operation
I Nominal output current 100% operation
f Output frequency
T Ambient temperature
P motor Recommended motor power 100% operation
The unit status is indicated above the lower barcode. It documents the hardware and software states of the
unit.
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Compact Operating Instructions – MOVITRAC® B 13
4
Installation
4 Installation
DANGER
The surface temperatures of the heat sinks can exceed 70 °C.
Danger of burns.
• Do not touch the heat sink.
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14 Compact Operating Instructions – MOVITRAC® B
4Wiring diagram
Installation
4.1 Wiring diagram
X4 is only available in sizes 1 – 5. From size 3 onwards, there are two additional PE ter-
minals.
[1] In sizes 1, 2S, and 2, there is no PE connection next to the power supply connection terminals and motor connection terminals
[X1]/[X2]. Use the PE terminal next to the DC link connection [X4] (only size 1 – 5). For size 0, the plate is the PE connection.
[2] The MC07B..-S0 unit type must always be supplied with external voltage.
ON
OFF
ON
OFF
X45 X46
123456HL⊥
FSC11B
MOVITRAC
®
B
S1
7
S2
X44
−> Section "BW.. / BW..-T / BW..-P
brake rectifier connection"
PE X2
X3
PE X4
78
+U
Z
–U
Z
DGND
VO24
SOV24
SVI24
1 2 3 4
X17:
PE
PE
3 x AC 400/500 V / PE
3 x AC 230 V / PE
−> Section "Brake
rectifier connection"
X17 "Safe stop"
3 x 400 V:
5.5 – 75 kW, standard
3 x 400 V:
0.55 – 4.0 kW, MC07B..-S0
3 x 230 V:
3.7 – 30 kW, standard
3 x 230 V:
0.55 – 2.2 kW, MC07B..-S0
1 x AC 230 V / N / PE
[1]
[1][1]
L1
N
PE
Switchover
I-signal -> U-signal*
* = Factory setting
}
n13 = n11 + n12
REF1
24VIO
Enable/stop*
+24V input/output
(can be switched off with P808)
0 V – +10 V 0 (4) – 20 mA
Higher-level
controller
Binary
input
Binary
outputs
Reference
binary outputs
0 – 10 V*
0 – 20 mA; 4 – 20 mA
Reference potential analog sinals
Error reset*
CW/stop
CCW/stop*
n11/n21*
n12/n22*
Supply voltage for TF/TH
Reference potential binary signals
Reference potential
Brake released*
Ready for operation*
Reference potential
Relay contact/malfunction*
Relay NO
Relay NC
phase
[2]
PE
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Compact Operating Instructions – MOVITRAC® B 15
5
Startup with factory setting – brief description
Startup
5Startup
5.1 Startup with factory setting – brief description
You can directly connect the MOVITRAC® B frequency motor to a motor with the same
power rating. For example: A 1.5 kW (2.0 HP) motor can be connected directly to a
MC07B0015.
5.1.1 Procedure
1. Connect the motor to MOVITRAC® B (terminal X2).
2. You have the option of connecting a braking resistor (terminal X2/X3).
3. The following signal terminals must be controlled with your control system:
• Enable DIØ3
• As required: CW/STOP DIØ1 or CCW/STOP DIØ2
• Setpoint:
• Analog input (X10) and/or
• DIØ4 = n11 = 150 rpm and/or
• DIØ5 = n12 = 750 rpm and/or
• DIØ4 + DIØ5 = n13 = 1500 rpm
• For brakemotors:
DOØ2 = brake control via brake rectifiers
4. You have the option of connecting the following signal terminals:
• DIØØ = error reset
• DOØ1 = /malfunction (designed as a relay contact)
•DOØ3 = ready
5. Check the controller for the required functionality.
6. Connect the frequency inverter to the mains (X1).
5.1.2 Notes
Signal terminal functions and setpoint settings can be modified using the FBG11B key-
pad or a PC. A PC connection requires the FSC11B front option or one of the following
interface adapters: UWS21B / UWS11A / USB11A.
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16 Compact Operating Instructions – MOVITRAC® B
5Manual operation with FBG11B speed control module
Startup
5.2 Manual operation with FBG11B speed control module
FBG11B speed control module of the keypad (local manual operation): LED
flashes.
The only relevant parameters in "FBG speed control module" operating mode are:
•P122 Direction of rotation FBG manual operation
• RUN key and STOP/RESET key
• Speed control module (potentiometer)
When the FBG speed control module is activated, the symbol flashes.
You limit the smallest speed with P301 Minimum speed and the largest speed with the
nmax symbol.
After an error, a reset can be performed using the STOP/RESET button via the terminal
or the interface. After a reset, the "manual setpoint generator" operating mode will be
active again. The drive remains stopped.
The Stop display flashes to indicate that you have to re-enable the drive via the RUN
button.
The parameter P760 Locking RUN/STOP keys does not have any effect in "manual
speed control module" operating mode.
Removing the FBG11B keypad will trigger a stop response.
00
I
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Compact Operating Instructions – MOVITRAC® B 17
5
Startup using the FBG11B keypad
Startup
5.3 Startup using the FBG11B keypad
27021597782442891
out
Enter
out
Enter
out
Enter
out
Enter
out
Enter
out
Enter
out
Enter
out
Enter
out
Enter
out
Enter
out
Enter
out
Enter
Level 3
– U/f characteristic curve
– U/f + DC current braking
– VFC
– VFC DC current braking
– VFC flying start function
– VFC hoist
Power in KW
HP = kW x 1.33
Nominal motor speed
rpm
Nominal motor current A
Nominal motor frequency Hz
Motor voltage V
4Q mode
cos phi
Number of motors for
multi-motor drives
Level 2
(
)
Level 1
only available with third-
party motor startup
(motor = noSEW)
Motor selection:
Operating mode selection:
– SEW DRE motor
– SEW DRS motor
– Non-SEW motor
– SEW DT/DV motor
00
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18 Compact Operating Instructions – MOVITRAC® B
5Startup using the FBG11B keypad
Startup
5.3.1 Required data
The following data is required to ensure startup is successful:
• Motor type (SEW or non-SEW motor)
• Motor data
– Rated voltage and rated frequency
– Additionally for non-SEW motors: Nominal current, nominal power, power factor
cos ϕ, and nominal speed.
• Rated line voltage
5.3.2 Activating startup
Requirements:
• Drive ”no enable”: Stop
If a smaller or a larger motor is connected (maximum difference one size), then you have
to choose the value closest to the rated motor power.
The startup procedure is not complete until you have returned to the main menu level
by pressing the OUT button.
You can then perform startup only with motor parameter set 1.
5.3.3 Operating mode V/f
The default setting for the operating mode is V/f. Use this operating mode if you have no
particular speed quality requirements and for applications that require a maximum out-
put frequency > 150 Hz.
5.3.4 Operating mode VFC
Start up the inverter in VFC or VFC & DC brake operating mode for the following require-
ments:
• High torque
• Continuous duty at low frequencies
• Accurate slip compensation
• More dynamic behavior
For this purpose, you will have to choose the VFC or VFC & DC brake operating modes
from P01 at startup.
INFORMATION
The SEW motor startup is designed for 4-pole motors. It may be useful to start up 2-
pole or 6-pole SEW motors as non-SEW motors.
00
I
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Compact Operating Instructions – MOVITRAC® B 19
5
Startup using the FBG11B keypad
Startup
5.3.5 Multi-motor drive startup
Multi-motor drives are mechanically coupled to each other (e.g. chain drive with multiple
motors).
Observe the notes in the "MOVIDRIVE® Multi-Motor Drives" manual.
5.3.6 Group drive startup
Group drives are mechanically decoupled from each other (e.g. different conveyor
belts). In this operating mode, the inverter operates without slip compensation and with
a constant V/f ratio.
Observe the notes in the "MOVIDRIVE® Multi-Motor Drives" manual.
5.3.7 Startup with large load mass moment of inertia, such as with pumps and fans
The slip compensation is designed for a load mass moment of inertia to motor moment
of inertia ratio smaller than 10. If the ratio is larger and the drive vibrates, then slip com-
pensation must be reduced and even be set to 0 if necessary.
00
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20 Compact Operating Instructions – MOVITRAC® B
5Parameter list
Startup
5.4 Parameter list
All parameters that can also be displayed and edited using the keypad are indicated as
follows in the "FBG" (keypad) column:
If there are several options, the factory setting is underlined.
Selection in the long menu (P800 = long)
Selection in the short or long menu (P800 =short)
Display in the pictogram menu in the FBG11B keypad
Selection within FGB motor startup
No. FBG Index
dec. Name Range / factory setting
Display MOVITOOLS®MotionStudio
0.. Display values (read only)
00. Process values
000 8318 Speed (signed) rpm
001 8501 User display for
DBG11B
Text
002 8319 Frequency (signed) Hz
004 8321 Output current
(absolute value)
% IN
005 8322 Active current
(signed)
% IN
008 8325 DC link voltage V
009 8326 Output current A
01. Status displays
010 8310 Inverter state Text
011 8310 Operating state Text
012 8310 Error status Text
013 8310 Current parameter
set
Current parameter set
014 8327 Heat sink tempera-
ture
°C
02. Analog setpoints
020 8331 Analog input AI1 V
021 8332 Analog input AI2
(optional)
V
03. Binary inputs (see parameter P60.)
030 8844 Binary input DI00 Error reset
031 8335 Binary input DI01 CW / STOP (fixed assignment)
032 8336 Binary input DI02 CCW/stop
033 8337 Binary input DI03 Enable/stop
034 8338 Binary input DI04 n11/n21
035 8339 Binary input DI05 n12/n22
00
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