SEW-Eurodrive MOVI-PLC I/O System C User manual

*27794474_0822*
Drive Technology \ Drive Automation \ System Integration \ Services
Manual
MOVI-PLC® I/O System C
Edition 08/2022 27794474/EN

SEW-EURODRIVE—Driving the world

Table of Contents
Manual – MOVI-PLC® I/O System C 3
Table of Contents
1 General information.................................................................................................................. 9
1.1 About this documentation ...............................................................................................9
1.2 Other applicable documentation .....................................................................................9
1.3 Structure of the safety notes ...........................................................................................9
1.3.1 Meaning of signal words ................................................................................ 9
1.3.2 Structure of section-related safety notes........................................................ 9
1.3.3 Structure of embedded safety notes ............................................................ 10
1.4 Decimal separator in numerical values .........................................................................10
1.5 Rights to claim under limited warranty ..........................................................................10
1.6 Product names and trademarks....................................................................................10
1.6.1 Trademark of Beckhoff Automation GmbH .................................................. 10
1.7 Copyright notice ............................................................................................................11
2 Safety notes ............................................................................................................................ 12
2.1 Preliminary information .................................................................................................12
2.2 Duties of the user..........................................................................................................12
2.3 Target group .................................................................................................................12
2.4 Designated use .............................................................................................................13
2.4.1 Restrictions under the European WEEE Directive 2012/19/EU ................... 13
2.5 Network security and access protection .......................................................................13
2.6 Transport.......................................................................................................................14
2.7 Installation/assembly.....................................................................................................14
2.8 Electrical installation .....................................................................................................14
2.8.1 Required preventive measure ...................................................................... 14
2.8.2 Stationary application................................................................................... 14
2.9 Startup/operation ..........................................................................................................15
3 Overview.................................................................................................................................. 16
3.1 MOVI-PLC®I/O systemC ............................................................................................16
3.2 Available modules.........................................................................................................17
3.2.1 Bus coupler .................................................................................................. 17
3.2.2 Digital input modules.................................................................................... 17
3.2.3 Digital output modules.................................................................................. 17
3.2.4 Analog input modules................................................................................... 18
3.2.5 Analog output modules ................................................................................ 18
3.2.6 Function modules......................................................................................... 19
3.2.7 Terminal modules......................................................................................... 20
3.2.8 Accessories.................................................................................................. 20
4 Device structure ..................................................................................................................... 21
4.1 Preliminary remark........................................................................................................21
4.2 Bus coupler ...................................................................................................................21
4.2.1 OCE12C....................................................................................................... 22
4.2.2 OCC11C....................................................................................................... 23
4.3 Terminal module ...........................................................................................................25
4.4 Peripheral modules .......................................................................................................26
27794474/EN – 08/2022

Table of Contents
Manual – MOVI-PLC® I/O System C
4
4.5 Bus cover ......................................................................................................................27
4.6 Shield bus carrier ..........................................................................................................27
5 Mechanical installation .......................................................................................................... 28
5.1 Mounting position..........................................................................................................28
5.2 Minimum distances .......................................................................................................28
5.3 Principle of installation ..................................................................................................29
5.4 Assembly ......................................................................................................................29
5.4.1 Installing the bus coupler ............................................................................. 30
5.4.2 Installing the peripheral modules ................................................................. 31
5.4.3 Installing the bus cover ................................................................................ 31
5.4.4 Installing the shield bus carrier..................................................................... 32
5.5 Disassembly..................................................................................................................32
5.5.1 Exchanging the electronics module ............................................................. 33
5.5.2 Exchanging the module................................................................................ 33
5.5.3 Exchanging the bus coupler......................................................................... 35
5.5.4 Exchanging the module group ..................................................................... 37
6 Electrical installation.............................................................................................................. 40
6.1 EMC-compliant installation ...........................................................................................40
6.2 Shielding of lines...........................................................................................................41
6.3 Wiring............................................................................................................................41
6.3.1 Standard wiring ............................................................................................ 44
6.3.2 Status of the electronics supply ................................................................... 44
6.3.3 Power supply module OPM11C ................................................................... 45
6.3.4 Connecting the cable shield ......................................................................... 45
7 Startup ..................................................................................................................................... 47
7.1 Startup notes.................................................................................................................47
7.1.1 OEM12C energy measurement module....................................................... 47
7.1.2 SSI module OSM12C................................................................................... 51
7.1.3 OSM13C counter module............................................................................. 51
7.1.4 OSM14C counter module............................................................................. 51
7.2 Bus coupler ...................................................................................................................52
7.2.1 EtherCAT® OCE12C bus coupler................................................................. 52
7.2.2 OCC11C CAN bus coupler ......................................................................... 53
7.3 ORS11C communication processor..............................................................................55
7.3.1 Defined idle level via parameters ................................................................. 55
7.3.2 Protocols ...................................................................................................... 55
7.3.3 Parameters................................................................................................... 55
7.3.4 Communication ............................................................................................ 55
7.3.5 Principle of backplane bus communication .................................................. 56
7.3.6 Examples ..................................................................................................... 62
7.4 Parameterization data...................................................................................................65
7.4.1 Analog input and output modules................................................................. 65
7.4.2 OCE12C EtherCAT® bus coupler................................................................. 73
7.4.3 Digital input and output modules.................................................................. 74
7.4.4 Function modules......................................................................................... 77
27794474/EN – 08/2022

Table of Contents
Manual – MOVI-PLC® I/O System C 5
7.5 Project planning with MOVITOOLS® MotionStudio....................................................109
7.5.1 PLC Editor project planning tool ................................................................ 109
7.5.2 Adding a MOVI-PLC® I/O systemC ........................................................... 109
7.5.3 MOVI-PLC® task settings ........................................................................... 116
7.5.4 MOVI-PLC® library and function blocks...................................................... 117
7.5.5 Reading diagnostic data............................................................................. 123
7.6 Startup with MOVISUITE®..........................................................................................127
7.6.1 Installing an ESI file.................................................................................... 127
7.6.2 Updating the ESI file .................................................................................. 127
7.6.3 Copying modules to the IECEditor ............................................................ 128
7.6.4 Setting the module parameters .................................................................. 128
7.6.5 Setting the start parameters....................................................................... 128
7.6.6 Setting the start parameters....................................................................... 129
8 Bus coupler........................................................................................................................... 130
8.1 OCE12C......................................................................................................................130
8.1.1 Electrical connections ................................................................................ 130
8.1.2 Operation ................................................................................................... 133
8.1.3 Service ....................................................................................................... 134
8.1.4 Technical data............................................................................................ 139
8.2 OCC11C .....................................................................................................................142
8.2.1 Electrical connections ................................................................................ 142
8.2.2 Operation ................................................................................................... 146
8.2.3 Service ....................................................................................................... 147
8.2.4 Technical data............................................................................................ 151
9 Digital input modules ........................................................................................................... 154
9.1 ODI24C .......................................................................................................................154
9.1.1 Electrical connections ................................................................................ 154
9.1.2 Operation ................................................................................................... 155
9.1.3 Service ....................................................................................................... 159
9.1.4 Technical data............................................................................................ 163
9.2 ODI42C .......................................................................................................................166
9.2.1 Electrical connections ................................................................................ 166
9.2.2 Operation ................................................................................................... 167
9.2.3 Service ....................................................................................................... 168
9.2.4 Technical data............................................................................................ 172
9.3 ODI43C .......................................................................................................................175
9.3.1 Electrical connections ................................................................................ 175
9.3.2 Operation ................................................................................................... 176
9.3.3 Service ....................................................................................................... 177
9.3.4 Technical data............................................................................................ 178
9.4 ODI81C .......................................................................................................................182
9.4.1 Electrical connections ................................................................................ 182
9.4.2 Operation ................................................................................................... 183
9.4.3 Service ....................................................................................................... 184
9.4.4 Technical data............................................................................................ 186
27794474/EN – 08/2022

Table of Contents
Manual – MOVI-PLC® I/O System C
6
9.5 ODI161C .....................................................................................................................189
9.5.1 Electrical connections ................................................................................ 189
9.5.2 Operation ................................................................................................... 191
9.5.3 Service ....................................................................................................... 192
9.5.4 Technical data............................................................................................ 194
10 Digital output modules......................................................................................................... 197
10.1 ODO21C .....................................................................................................................197
10.1.1 Electrical connections ................................................................................ 197
10.1.2 Operation ................................................................................................... 198
10.1.3 Service ....................................................................................................... 199
10.1.4 Technical data............................................................................................ 200
10.2 ODO41C .....................................................................................................................204
10.2.1 Electrical connections ................................................................................ 204
10.2.2 Operation ................................................................................................... 205
10.2.3 Service ....................................................................................................... 206
10.2.4 Technical data............................................................................................ 207
10.3 ODO81C .....................................................................................................................211
10.3.1 Electrical connections ................................................................................ 211
10.3.2 Operation ................................................................................................... 212
10.3.3 Service ....................................................................................................... 213
10.3.4 Technical data............................................................................................ 215
10.4 ODO82C .....................................................................................................................218
10.4.1 Electrical connections ................................................................................ 218
10.4.2 Operation ................................................................................................... 219
10.4.3 Service ....................................................................................................... 220
10.4.4 Technical data............................................................................................ 221
10.5 ODO161C ...................................................................................................................225
10.5.1 Electrical connections ................................................................................ 225
10.5.2 Operation ................................................................................................... 227
10.5.3 Service ....................................................................................................... 228
10.5.4 Technical data............................................................................................ 232
11 Analog input modules.......................................................................................................... 235
11.1 OAI41C .......................................................................................................................235
11.1.1 Electrical connections ................................................................................ 235
11.1.2 Operation ................................................................................................... 236
11.1.3 Service ....................................................................................................... 238
11.1.4 Technical data............................................................................................ 244
11.2 OAI42C .......................................................................................................................247
11.2.1 Electrical connections ................................................................................ 247
11.2.2 Operation ................................................................................................... 248
11.2.3 Service ....................................................................................................... 250
11.2.4 Technical data............................................................................................ 255
11.3 OAI44C .......................................................................................................................258
11.3.1 Electrical connections ................................................................................ 258
11.3.2 Operation ................................................................................................... 259
27794474/EN – 08/2022

Table of Contents
Manual – MOVI-PLC® I/O System C 7
11.3.3 Service ....................................................................................................... 263
11.3.4 Technical data............................................................................................ 268
11.4 OAI45C .......................................................................................................................271
11.4.1 Electrical connections ................................................................................ 271
11.4.2 Operation ................................................................................................... 273
11.4.3 Service ....................................................................................................... 278
11.4.4 Technical data............................................................................................ 282
12 Analog output modules........................................................................................................ 285
12.1 OAO41C .....................................................................................................................285
12.1.1 Electrical connections ................................................................................ 285
12.1.2 Operation ................................................................................................... 286
12.1.3 Service ....................................................................................................... 288
12.1.4 Technical data............................................................................................ 291
12.2 OAO42C .....................................................................................................................295
12.2.1 Electrical connections ................................................................................ 295
12.2.2 Operation ................................................................................................... 296
12.2.3 Service ....................................................................................................... 298
12.2.4 Technical data............................................................................................ 303
13 Function modules................................................................................................................. 306
13.1 OSM11C .....................................................................................................................306
13.1.1 Electrical connections ................................................................................ 306
13.1.2 Operation ................................................................................................... 307
13.1.3 Service ....................................................................................................... 308
13.1.4 Technical data............................................................................................ 312
13.2 OEM12C .....................................................................................................................316
13.2.1 Electrical connections ................................................................................ 316
13.2.2 Operation ................................................................................................... 317
13.2.3 Service ....................................................................................................... 318
13.2.4 Technical data............................................................................................ 322
13.3 ORS11C......................................................................................................................325
13.3.1 Electrical connections ................................................................................ 325
13.3.2 Operation ................................................................................................... 328
13.3.3 Service ....................................................................................................... 329
13.3.4 Technical data............................................................................................ 333
13.4 OSM12C .....................................................................................................................338
13.4.1 Electrical connections ................................................................................ 338
13.4.2 Operation ................................................................................................... 340
13.4.3 Service ....................................................................................................... 340
13.4.4 Technical data............................................................................................ 344
13.5 OSM13C .....................................................................................................................347
13.5.1 Electrical connections ................................................................................ 347
13.5.2 Operation ................................................................................................... 349
13.5.3 Service ....................................................................................................... 349
13.5.4 Technical data............................................................................................ 353
13.6 OSM14C .....................................................................................................................357
27794474/EN – 08/2022

Table of Contents
Manual – MOVI-PLC® I/O System C
8
13.6.1 Electrical connections ................................................................................ 357
13.6.2 Operation ................................................................................................... 359
13.6.3 Service ....................................................................................................... 359
13.6.4 Technical data............................................................................................ 363
14 Terminal modules................................................................................................................. 366
14.1 OPV41C......................................................................................................................366
14.1.1 Electrical connections ................................................................................ 366
14.1.2 Service ....................................................................................................... 367
14.1.3 Technical data............................................................................................ 369
14.2 OPV81C......................................................................................................................371
14.2.1 Electrical connections ................................................................................ 371
14.2.2 Service ....................................................................................................... 372
14.2.3 Technical data............................................................................................ 374
14.3 OPV82C......................................................................................................................376
14.3.1 Electrical connections ................................................................................ 376
14.3.2 Service ....................................................................................................... 377
14.3.3 Technical data............................................................................................ 379
14.4 OPM11C .....................................................................................................................381
14.4.1 Electrical connections ................................................................................ 381
14.4.2 Operation ................................................................................................... 383
14.4.3 Service ....................................................................................................... 383
14.4.4 Technical data............................................................................................ 385
15 Accessories .......................................................................................................................... 387
15.1 Shield bus carrier ........................................................................................................387
15.2 Bus cover ....................................................................................................................387
Index ...................................................................................................................................... 388
27794474/EN – 08/2022

1
General information
About this documentation
Manual – MOVI-PLC® I/O System C 9
1 General information
1.1 About this documentation
The documentation at hand is the original.
This documentation is an integral part of the product. The documentation is intended
for all employees who perform work on the product.
Make sure this documentation is accessible and legible. Ensure that persons respon-
sible for the systems and their operation as well as persons who work on the product
independently have read through the documentation carefully and understood it. If you
are unclear about any of the information in this documentation or if you require further
information, contact SEW‑EURODRIVE.
1.2 Other applicable documentation
For more information, refer to the documentation of the controller in use. You must ad-
here to the information in the documentation as a prerequisite to fault-free operation
and fulfillment of warranty claims.
Always use the latest edition of the documentation and the software.
The SEW‑EURODRIVE website (www.sew‑eurodrive.com) provides a wide selection
of documents for download in various languages. If required, you can also order print-
ed and bound copies of the documentation from SEW‑EURODRIVE.
1.3 Structure of the safety notes
1.3.1 Meaning of signal words
The following table shows the grading and meaning of the signal words for safety
notes:
Signal word Meaning Consequences if disregarded
DANGER Imminent hazard Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the product or its envi-
ronment
INFORMATION Useful information or tip: Simplifies
handling of the product.
1.3.2 Structure of section-related safety notes
Section-related safety notes do not apply to a specific action but to several actions
pertaining to one subject. The hazard symbols used either indicate a general hazard
or a specific hazard.
27794474/EN – 08/2022

1General information
Decimal separator in numerical values
Manual – MOVI-PLC® I/O System C
10
This is the formal structure of a safety note for a specific section:
SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.
Meaning of the hazard symbols
The hazard symbols in the safety notes have the following meaning:
Hazard symbol Meaning
General hazard
1.3.3 Structure of embedded safety notes
Embedded safety notes are directly integrated into the instructions just before the de-
scription of the dangerous action.
This is the formal structure of an embedded safety note:
 SIGNAL WORD! Type and source of hazard. Possible consequence(s) if disre-
garded. Measure(s) to prevent the hazard.
1.4 Decimal separator in numerical values
In this document, a period is used to indicate the decimal separator.
Example: 30.5kg
1.5 Rights to claim under limited warranty
Read the information in this documentation. This is essential for fault-free operation
and fulfillment of any rights to claim under limited warranty. Read the documentation
before you start working with the product.
1.6 Product names and trademarks
The brands and product names in this documentation are trademarks or registered
trademarks of their respective titleholders.
1.6.1 Trademark of Beckhoff Automation GmbH
EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff
Automation GmbH, Germany.
27794474/EN – 08/2022