Table of contents
Operating Instructions – MOVIGEAR® classic 3
Table of contents
1 General information.................................................................................................................. 5
1.1 About this documentation ...............................................................................................5
1.2 Other applicable documentation .....................................................................................5
1.3 Structure of the safety notes ...........................................................................................5
1.4 Rights to claim under limited warranty ............................................................................6
1.5 Product names and trademarks......................................................................................6
1.6 Copyright notice ..............................................................................................................7
2 Safety notes .............................................................................................................................. 8
2.1 Preliminary information ...................................................................................................8
2.2 Duties of the user............................................................................................................8
2.3 Target group ...................................................................................................................8
2.4 Designated use ...............................................................................................................9
2.5 Transportation.................................................................................................................9
2.6 Installation/assembly.....................................................................................................10
2.7 Electrical connection .....................................................................................................11
2.8 Protective separation ....................................................................................................11
2.9 Startup/operation ..........................................................................................................12
2.10 Magnetic fields..............................................................................................................12
3 Unit structure .......................................................................................................................... 13
3.1 MOVIGEAR® classic drive unit.....................................................................................13
3.2 Shaft types ....................................................................................................................14
3.3 Housing mounting .........................................................................................................15
3.4 Threads for protective cover .........................................................................................16
3.5 Cable entry position ......................................................................................................16
3.6 Nameplate position .......................................................................................................17
3.7 Example nameplate and type designation of drive unit ................................................18
3.8 Cover and connection box ............................................................................................19
4 Mechanical installation .......................................................................................................... 20
4.1 Installation notes ...........................................................................................................20
4.2 Required tools and resources .......................................................................................21
4.3 Installation requirements...............................................................................................21
4.4 Setting up the drive unit ................................................................................................22
4.5 Shaft-mounted gear unit with keyway ...........................................................................27
4.6 Shaft-mounted gear unit with TorqLOC® (customer shaft without contact shoulder) .32
4.7 Shaft-mounted gear unit with TorqLOC® (customer shaft with contact shoulder) .......39
4.8 Shaft-mounted gear unit with TorqLOC® – disassembly, cleaning, lubrication ............44
4.9 Installing the protective cover .......................................................................................46
4.10 Torque arm ...................................................................................................................48
4.11 Tightening torques ........................................................................................................49
5 Electrical installation.............................................................................................................. 52
5.1 Equipotential bonding ...................................................................................................52
5.2 Equipotential bonding at the connection box ................................................................53
5.3 Installation instructions..................................................................................................54
25805134/EN – 07/2018
