ShadeLab SVET User manual

Assembly manual

2 | | ASSEMBLY

INDEX
1 - INTRODUCTION ..............................................................page 4
1.1 - Symbols used in the manual ....................................................... page 4
1.2 - Personnel requirements .............................................................. page 4
1.3 - Equipment necessary ................................................................. page 5
1.4 - Before starting assembly ............................................................page 5
2 - SAFETY .......................................................................page 6
2.1 - General safety information.......................................................... page 6
2.2 - Working environment .................................................................page 6
3 - ASSEMBLY TECHNICAL TABLES ..........................................page 7
3.1 - Table of minimum dimensions for one pair of arms.................... page 7
3.2 - Motor power table ...................................................................... page 7
3.3 - Table of cutting dimensions ........................................................ page 8
3.4 - Table of compensator support brackets ..................................... page 9
4 - SVET COMPONENTS AND DIAGRAMS ...................................page 10
4.1 - Tilting diagrams .......................................................................... page 10
4.2 - Awning components ................................................................... page 11
4.3 - Material necessary for assembly ................................................ page 12
5 - AWNING ASSEMBLY ........................................................page 13
6 - REGULATING THE AWNING ................................................page 18
6.1 - Troubleshooting .......................................................................... page 19
7 - REMOVING AND PACKING THE AWNING ................................page 21
7.1 - Removing .................................................................................... page 21
7.2 - Packing ....................................................................................... page 21

4 | | ASSEMBLY
1 - INTRODUCTION
This “assembly manual” for SVET awnings has been produced by SHADELAB to sup-
ply the indications necessary for the operations of assembling the components that
make up the product.
Assembly must be carried out by personnel with suitable technical and professional
qualifications, in accordance with the respective national laws or regulations (see Par.
1.2 “Personnel requirements”).
It is forbidden to eliminate, rewrite or alter the pages in the manual and their content.
This manual must be kept intact in all its parts, in an easily accessible place.
SHADELAB reserves the right to update the production and the respective manuals,
without being obliged to update the previous production and manuals.
SHADELAB reserves all rights to this manual: no total or partial reproduction is al-
lowed without authorisation in writing.
1.1 - Symbols used in the manual
Shown below are the WARNING symbols used in this manual:
IMPORTANT
Indications and advice to be observed to ensure a correct use of the awning. Failure to
follow these indications may endanger the integrity and/or resistance of the product.
ATTENTION
DANGER FOR THE OPERATOR! Instructions and indications to be assessed and fol-
lowed with care. Failure to follow these indications may endanger personal safety.
1.2 - Personnel requirements
The personnel appointed to perform this operation must possess a technical knowl-
edge of the product, acquired by assembling similar products for at least one year or
after having followed a suitable technical training course.

| ASSEMBLY | 5
1.3 - Equipment necessary
To ensure the correct assembly of the mechanical part, of the textile part, and conse-
quently the optimum operation of the finished product, it is necessary to be in pos-
session of the following equipment:
»fabric rolling frame;
»awning assembly frame with arms and vertically movable positioning bar;
»electric and pneumatic screwdriver;
»complete set of tools.
1.4 - Before starting assembly
IMPORTANT
Some components must be cut to suit the dimensions of the awning that is to be ob-
tained (see Par. 3.3 “Table of cutting dimensions”).

6 | | ASSEMBLY
2 - SAFETY
2.1 - General safety information
Follow these safety precautions:
ATTENTION
Wear the garments and personal protection equipment contemplated by the safety
regulations in force for the workplace (protective helmet, gloves, etc.).
ATTENTION
It is forbidden to use the awning to support yourself: risk of serious personal injury and
of damage to the awning itself.
IMPORTANT
Do not lay objects on the awning.
IMPORTANT
This manual is an integral part of the product. Before assembly, carefully read all the
instructions given in this manual.
IMPORTANT
SHADELAB guarantees the EC marking only for products supplied by the company itself.
If any parts have to be replaced with other components not guaranteed by SHADELAB,
the product guarantee will automatically become void and SHADELAB shall not answer
for any malfunctions of the product.
ATTENTION
Some awning components are constantly subject to strong pressure (arms) and, if the
instructions in this manual are not carefully followed, these components may cause
serious harm to persons, animals and things.
ATTENTION
NEVER reuse the arm lock after removing it.
2.2 - Working environment
At the moment of assembly, good natural and/or artificial lighting must be created in
the place where the work is being done.

| ASSEMBLY | 7
3 - ASSEMBLY TECHNICAL TABLES
3.1 - Table of minimum dimensions for one pair of arms
Svet minimum dimensions for one pair of arms
Arm projection [cm] Minimum width [cm]
150 206
175 231
200 256
225 281
250 306
275 331
300 356
325 381
350 406
Tab.1
3.2 - Motor power table
Width [cm]
200 300 400 500 600
Projections [cm]
150 15/17 N/m
175
25 N/m200
225
250
30 N/m275
300
325 35 N/m
350
Tab.2
IMPORTANT
For this awning model it is not necessary to use motors with an electronic limit switch.

8 | | ASSEMBLY
3.3 - Table of cutting dimensions
Cutting dimensions
Component Type of control Cutting ratio
measurements in [mm]
Square
bar
NICE MOTOR L -120
NICE MOTOR WITH EMERGENCY MANOEUVRE L -120
SOMFY MOTOR L -120
SOMFY MOTOR WITH EMERGENCY MANOEUVRE L -120
BECKER MOTOR L -120
BECKER MOTOR WITH EMERGENCY MANOEUVRE L -120
CRANK L -120
Terminal bar
NICE MOTOR L -126
NICE MOTOR WITH EMERGENCY MANOEUVRE L -126
SOMFY MOTOR L -129
SOMFY MOTOR WITH EMERGENCY MANOEUVRE L -134
BECKER MOTOR L -129
BECKER MOTOR WITH EMERGENCY MANOEUVRE L -136
CRANK L -142
Roller
tube
NICE MOTOR L -126
NICE MOTOR WITH EMERGENCY MANOEUVRE L -126
SOMFY MOTOR L -129
SOMFY MOTOR WITH EMERGENCY MANOEUVRE L -134
BECKER MOTOR L -129
BECKER MOTOR WITH EMERGENCY MANOEUVRE L -136
CRANK L -142
Fabric
NICE MOTOR L -146
NICE MOTOR WITH EMERGENCY MANOEUVRE L -146
SOMFY MOTOR L -149
SOMFY MOTOR WITH EMERGENCY MANOEUVRE L -154
BECKER MOTOR L -149
BECKER MOTOR WITH EMERGENCY MANOEUVRE L -156
CRANK L -162
Tab.3

| ASSEMBLY | 9
3.4 - Table of compensator support brackets
Projections [cm]
Width [cm]
251-300 301-350 351-400 401-450 451-500 501-550 (*) 551-600 (*)
A
max
no.
brackets
A
max
no.
brackets
A
max
no.
brackets
A
max
no.
brackets
A
max
no.
brackets
A
max
no.
brackets
A
max
no.
brackets
150 20 2 30 3 30 3 40 3 40 3 50 4 50 4
175 20 2 30 3 30 3 40 3 40 3 50 4 50 4
200 20 2 30 3 30 3 40 3 40 3 50 4 50 4
225 10 2 20 3 30 3 40 3 40 3 50 4 50 4
250 -
-
-
-
-
-
-
-
-
-
20 3 30 3 40 4 40 4 50 4 50 4
275 10 3 30 4 40 4 40 4 50 5 50 5
300 - - 20 4 30 4 40 4 40 5 50 5
325 - - 10 4 20 4 40 4 40 5 50 5
350 - - - - 10 4 40 4 40 5 50 5
* add a compensator support Tab.4
fig.1

10 | | ASSEMBLY
4 - SVET COMPONENTS AND DIAGRAMS
4.1 - Tilting diagrams
Awning dimensions with arms folded
Wall mounting
Arm length and inclination
Wall mounting
RECOMMENDED ARM: URBAN
RECOMMENDED DIMENSIONS: width 600 cm - projection 350 cm
PROJECTION
HEIGHT
225
207
237
249
329,5
400 375 350 325 300 275 250 225 200 175 150
3°
65°
3° minimum inclination 65° maximum inclination

| ASSEMBLY | 11
4.2 - Awning components
In the system supplied by SHADELAB the customer will find the following compo-
nents already preassembled:
»1 right roller tube support (see ref. 1, fig. 2);
»1 left roller tube support (see ref. 2, fig. 2);
»square bar brackets (see ref. 3, fig. 2);
»1 pair arm supports (see ref. 4, fig. 2);
»2 arms (see ref. 5, fig. 2);
»2 terminal bar connecting kits (see ref. 6, fig. 2);
»1 terminal bar (see ref. 7, fig. 2);
»2 terminal bar caps (see ref. 8, fig. 2);
»1 roller tube (see ref. 9, fig. 2);
»1 square bar (see ref. 10, fig. 2);
»1 cap with hole (see ref. 11, fig. 2);
»1 crank* (see ref. 12, fig. 2);
»1 cap with square pin* (see ref. 13, fig. 2);
»1 plate with pin (see ref. 14, fig. 2);
»2 arm holders (see ref. 15, fig. 2);
»1 compensator support (see ref. 16, fig. 2).
(*) only in the manual version.
fig.2
1
2
3
3
4
4
5
6
6
7
8
9
10
8
11
12
13
14
15
15
16

12 | | ASSEMBLY
4.3 - Material necessary for assembly
The following spanners must be used to assemble the SVET awning:
»Allen wrenches (see ref. 1, fig. 3): 3, 5, 6, 8, 10
»Combination spanners (see ref. 2, fig. 3): 10
»Box spanners (see ref. 3, fig. 3): 13
fig.3
1 2 3

| ASSEMBLY | 13
5 - AWNING ASSEMBLY
IMPORTANT
Before starting assembly, the person appointed to do the job must have cut the pieces
to suit the size of the awning that is to be obtained (see tab. par. 3.3).
If there are no supports for assembling the
awnings on the square bar, define the dis-
tance of the brackets (see fig. 4) and position
them on the awning assembly frame.
Assemble the fabric (see ref. 1 fig. 5) with
the roller tube (see ref. 2 fig. 5) and roll it up
completely.
Insert the cap with hole (see ref. 3 fig. 6) on
the side opposite the control (see ref. 4 fig. 6).
MANUAL AWNING:
Insert the cap with square pin (see ref. 5 fig.
7) in the roller tube (see ref. 6 fig. 7).
fig.7
fig.5
fig.6
fig.4
1
2
34
5
6
Less than L

14 | | ASSEMBLY
MOTOR-OPERATED AWNING:
Insert the motor (see ref. 7 fig. 8) in the roller
tube (see ref. 8 fig. 8).
ATTENTION
These instructions are of a general nature, so
you must follow the ones given in the motor
manual.
Insert the square bar (see ref. 9 fig. 9) in the
two brackets positioned previously (see ref.
10 fig. 9) and block it.
Fit the arm supports (see ref. 11 fig. 10) onto
the square bar in the correct positions (see
tab. par. 3.4), (box spanner 13).
Preassemble the plate (see ref. 12 fig. 11) in
the terminal bar connecting kit (see ref. 13
fig. 11), (Allen wrench 5). The screws must
not be fully tightened.
ATTENTION
The arm is provided with a safety band that
blocks the tightening mechanism. Do not
remove this band until the awning has been
completely assembled. Failure to respect the
correct assembly procedure may cause seri-
ous harm to persons, animals and things in
the vicinity.
ATTENTION
NEVER reuse the arm lock after removing it.
fig.11
fig.9
fig.10
fig.8
8
7
10
9
11
12
13

| ASSEMBLY | 15
Fit the terminal bar connecting kit (see ref. 14
fig. 12) onto the end of the arm (see ref. 15
fig. 12), (box spanner 13).
ATTENTION
Ensure that the two kits are correctly fixed to
the ends of the arms.
fig.12
Assemble the arms (see ref. 16 fig. 13) on the
respective levers.
Fit the plate with pin (see ref. 17 fig. 14) on
the roller support which goes on the side op-
posite the control (Allen wrench 5, combina-
tion spanner 10).
MANUAL AWNING:
Assemble the crank (see ref. 18 fig. 15),
choosing the position of the screws to suit its
inclination (Allen wrench 5).
MOTOR-OPERATED AWNING:
Assemble the motor plate (see ref. 19 fig. 16).
fig.16
fig.14
fig.15
fig.13
14
15
16
17
18
19

16 | | ASSEMBLY
Assemble the roller tube (see ref. 20 fig. 19),
including the fabric, previously rolled up, into
the newly fixed roller support and fit the sec-
ond roller support onto the square bar like the
previous one.
ATTENTION
To remove the roller support from the square
bar: 1) slacken the support screw but do not
remove it. 2) strike the head of the screw with
a rubber hammer to release the fixing wedge
from the square bar. If necessary, repeat the
operation from point 1). 3) slip the support
off the square bar. Use the rubber hammer if
necessary, gently striking the lower part of the
support.
If provided, assemble the compensator sup-
port (see ref. 21 fig. 20) (see tab. 4).
fig.20
fig.19
fig.21
If the arm holder is to be used (see ref. 22 fig.
21), proceed as follows:
insert the arm holder in the groove in the ter-
minal bar (with the aid of a rubber hammer);
assemble the terminal bar, inserting the fab-
ric in the ogive (see ref. 23 fig. 23) insert the
plate of the terminal bar connecting kit and
lightly tighten the screws.
fig.17
fig.18
Fit the roller support on the square bar (see
fig. 17), (side opposite the control). Check that
the support is right against the square bar.
Tighten the screw TCCE M8 (Allen wrench 6).
ATTENTION
Do not use the screwdriver.
1
2
3
20
21
22

| ASSEMBLY | 17
Push the arms towards the square bar, cen-
tre the terminal bar with the fabric; once this
has been checked, the terminal bar connector
screws can be tightened (Allen wrench 5).
ATTENTION
Ensure that the terminal bar is firmly fixed
to the arms to prevent their opening without
control.
If the arm holders are not used, proceed as
follows:
Assemble the terminal bar inserting the fabric
in the ogive (see ref. 23 fig. 23) in the terminal
bar. Sliding the terminal bar, check that the
2 plates of the terminal bar connections are
in their proper place and proceed as in figure
22.
fig.22
fig.23
After having checked the tightness of the
terminal bar connecting screws, remove the
bands from the arms and open the awning.
Fix the fabric to the terminal bar. Perform two
awning opening/closing cycles.
fig.26
Fit the caps (see ref. 25 fig. 25) on the arm
supports and on the brackets.
fig.25
Insert the terminal bar caps (see ref. 24 fig.
24).
fig.24
23
24
25

18 | | ASSEMBLY
6 - REGULATING THE AWNING
Once the awning has been assembled, to check that all the components are correctly
fitted you must:
»Make 2-3 test cycles of opening/closing the awning.
»Regulate any components that prevent the correct and unimpeded opening and closing move-
ment of the awning.
ATTENTION
Ensure that there are no persons, animals or things in the vicinity while opening/clos-
ing the awning.
Regulating the awning:
slacken the side screw (see ref. 26 fig. 27)
of the arm support (Allen wrench 10). To
increase the inclination slacken the socket-
head screw (see ref. 27 fig. 27), (Allen wrench
8). To decrease the inclination tighten the
socket-head screw, raising the terminal bar.
After regulation, check that the terminal bar
is perfectly horizontal.
With the awning almost closed, check that
the arms are parallel.
If they are not parallel, tighten or slacken the
dowel (see ref. 28 fig. 28) in the lever (Allen
wrench 3), accompanying the arm.
fig.27
fig.28
ATTENTION
After regulation, firmly tighten the side screw.
27
26
28

| ASSEMBLY | 19
6.1 - Troubleshooting
The table below gives some examples of causes/remedies for any difficulties that
might be encountered when testing opening/closing of the awning:
MANUAL AWNING
PROBLEMS CAUSES REMEDIES
Tapered winding
of the fabric
Incorrect symmetry of the
arms
Fabric thickness not
uniform
Completely roll up the fabric and
contact the assistance service
Completely roll up the fabric and
contact the assistance service
Tab.4
MOTOR-OPERATED AWNING
Without electronic control unit
PROBLEMS CAUSES REMEDIES
Tapered winding
of the fabric
Incorrect symmetry of the
arms
Fabric thickness not
uniform
Completely roll up the fabric and
contact the assistance service
Completely roll up the fabric and
contact the assistance service
The awning does not roll up
completely
The awning does not open
completely
Incorrect limit switch
adjustment
Motor crown wheel
shifts during movement
Contact the Assistance service
Contact the Assistance service
Motor very
noisy
Wiring error
Faulty motor
Contact the Assistance service
Contact the Assistance service
Motor blocks after 4-5 min-
utes continuous operation
Motor thermal
protection tripped
Let the motor cool for a few minutes
Tab.5

20 | | ASSEMBLY
With electronic control unit
PROBLEMS CAUSES REMEDIES
The awning does not move Faulty fuse
Faulty motor
Wiring error
Contact the Assistance
service
Contact the Assistance
service
Contact the Assistance
service
The awning moves discon-
tinuously
Faulty anemometer Contact the Assistance
service
The awning does not roll
up in presence of strong
wind or rain
Wiring error
Faulty anemometer/pluviometer
Contact the Assistance
service
Contact the Assistance
service
With the radio control the
awning opens or closes
by itself
Wiring error
Fault in the system
Contact the Assistance
service
Contact the Assistance
service
Tab.6