Sharp MZ-1F16 User manual

-
MZ-IF16
SHARP
SERVICE
MANUAL
CODE:OOZMZIF16//-E
MINI FLOPPY DISK DRIVE UNIT
MODEL
INDEX
MZ-1F16
THIS SERVICE
MANUAL
MUST
BE
USE
WITH FD55(
L)
SE
R-
VICE
MANUAL
1. SPECIFICATION _
.................................
_
............
2
2. SYSTEM BLOCK
DIAGRAM
....................................
3
3.
POWER
SUPPLY BLOCK
DIAGRAM
.............................
4
4.
TROUBLE
SHOOTING PROCEDURE
OF
POWER SUPPLY
......
"
..
, 5
5.
POWER SUPPLY CIRCUIT
DIAGRAM
............................
7
6.
SIGNAL
POSITION
OF
CONNECTOR
.............................
9
7. STRAP
......................................................
10
8. PARTS POSITION
..........
-
......
,
.......
"
.........
_
......
10
PARTS GUIDE PARTS LIST
SHARP CORPORATION

1.
Specification
Outline
The
MZ-1
F16
is
an
external expansion mini-floppy disk unit designed for
use
with
the
MZ-5600 Series Business Computer_
It consists
of
a pair
of
thin type mini-floppy disk drives. The unit should be used for
the
third and fourth drive units of the
MZ-5600 Series Business Computer.
Specification
________
~M=odrun~~e
____
----~~~1U6L.--~------
__
----
______
-------------------------------
Recording capacity 640KB x 2
Tracks 80 tracks
Sectors
16
sectors x 2
Recording medium 5-1/4" disk
Power supply Local Voltage 50/60Hz
Power consumption 50W
Operating temperature 10°C to 35°C
Operating humidity 20%
to
80%RH, w/o moisture condensation
Physical dimensions 118
(W)
x 331
(D)
x 189
(H)
mm
Weight 6.0
kg
Accessories
Instruction book, drive number label, power cord.
Connection procedure
(1)
In
the
first place, make sure
that
all
powers are off
to
MZ-5600 and peripheral units.
(2) Interface
the
MZ-1
F16 with
the
MZ-5600 using
the
MZ-1
C43
Mini-floppy
Disk
Interfacing Cable option. The cable end at
the
MZ-1
F16 side must
be
connected
to
the
connector located on the upper part
of
the rear panel.
(3) After connection
of
the cable, secure connectors tightly
at
both sides
of
connectors
using
screws.

~
I
'"
I
/
HEAD
LOAD
)'
r-r---------------------------------,
2
SELJ
n
DRIVE
ICI
;
INDEX
~
SHORT
PIN lOSOI
5
SELO
4 Z
7
SELl
r-
34 3 m
9
SEl2
~
WITHOUT
TERMINATOR
11
MOTOR
ON
0
13
DIRECTION
::t:J
15 STEP
L-
17
WROATA
r-
'9~~
~
~
L
23 NR PRO
25
RD
DATA
26
SIDE ONE DUST-1357ACZZ
24
READY
r
....
;---
- -
-1
14Pin
I : le SOCKET
:
9?9995'9
:
l ~
TERMINATOR
330n x 7
r
DRIVE
lOJ
OAr~P-s~.....
8
SHQRTPINlOS11
~
Y:
~
2
B\;;-"
I
~
pj
WITHOUT
TERMINATOR
I v I - ~
1
AI
I 0
Y, ~
d,""
B~
"':::-.:
~
IMZ
1F16 drive CO)
r-----c
+5V
; DUNT-1357ACZZ
120n
GND
GNO
+5V
2
~igPG2
IGreenl
4
POWER SUPPLY
UNIT
I
4
IN
PUT
N
.
en
1
CD
3
ID
0'
o
'"
C
~.
..
III
3
~I
-
CO

3.
Power
supply
Block
DIAGRAM
3-1.
Block
diagram
1 :
sw
T1
, ,
i~
;:
1---1~------<:J
+12V supply
.~
o
>-+-+-----1
,z
f---i-t--:----'O
'i-5V
supply
T2
(Fig.
1)
3-2.
Shown
in Fig. 1
is
the
block diagram
of
the
power supply
circuit.
Souce
power
is
first eliminated
of
noise through
the
noise filter, rectified, and
it
then
charges
the
capacitor
of
the
filter. When this
DC
voltage
is
impressed
to
the
power switching circuit,
it
starts
to
oscillate
so
as'
to
convert
the
DC
voltage into a high frequency AC (20KHz
or
more) power, which
is
rectified
through
the
high
frequency
ferrite
transformer
(H)
to
produce
+5V and
+12V supplies. Both
outputs
are stabilized by means
of
the
controller. As each
of
outputs
is
supplied
to
the
controller,
control
signal
is
fed back
to
the
primairy side
by
the
means
of
the
saturable
reactor (T2). This control
signal changes
the
oscillation
fiequency
by controlling
the
switching
transistor
drive
current
so as
to
stabilize
outputs.

4.
Trouble shooting procedure of POWER SUPPLY
4-1.
Tools required
The following tools
are
required for
servicing.
4.
5V
11.3A and 12V11.3A loads
1. Oscilloscope
5.
AC ammeter and
voltmeter
2.
Voltage regulator (Slidac)
3. Voltmeter (digital voltmeter)
4-2.
When R1
is
open
Since this failure may possibly be due
to
short circuit
of
ac
line capacitor, RC1, C4, or Q1,
the
cause
has
to
be checked
in
accordance with the flowchart below. -
Flowchart Phenomenon
and
others
Replacing
component
Gl
Set
the
oscilloscope
to
the
follow·
( Start
ing
range.
Voltage range: 50V/div
~
Time range: 10us/div
Replace
R1 with the new
one.
® Shut off
the
AC
supply immedi- Replace
the
following components
l
Gl
ately, when
the
ammeter coupled with new ones
in
this case, because
Connect the oscilloscope
to
the
AC
line increases abruptly. there may be possible destruction
in
probes
between
the
emit~
these components.
ter and collector
of
Q1.
01,
RC1.C4.Cl,C16
~
® @ Should 01 be found
in
failure,
there will
be
need
of
replacing
Gradually increase the
the
following components, as
they
AC
voltage using *Slidac. may possibly be
in
destruction,
too.
~
@
02,03,Dl,D3,Rl1,RS
Replace
the
defective @
component with
the
new Put
the
load into connection
in
NOTE: Should 01 be found
in
fail~
this case and ensure
that
the
ure, there may be possible destruction
one. following waveform appears.
in
RS,
too.
When
Step
(2)
is
carried
~
@
out
with
RS
in
open state,
it
causes
Gradually increase the
r-
to
add
dc
voltage between
the
collec-
AC
voltage using *Slidac h
tor
and
the
emitter
of
01 so
that
DC
and
ensure appearance
of
voltage may not decrease even after
the waveform shown
in
the
ac supply
was
shut
off.
So,
care
FIG·2.
320V
must be exercised
in
this case
to
~
avoid continuous impression
of
the
DC
Check proper output
of
voltage.
+5V and +12V, respec-
tively.
-~
-
J,
1--35"S-
( End ) (Fig.
2)
* Slidac = Variable Voltage transformer
-5-

4-3.
When
R1
is
not open ._ J
Find
the
cause according
to
the
procedure shown
in
below.
Flowchart.
(~
__
S,ta_rt
__
)
~
G)
:
1'-,,'
Wavetorm_does
__
Wav.eform
: nbtappear..
i.];
'-'
1-:'
appear,s.:-:
",
"
·.l,i~',_n
;@J:
_
..
~-<
:'j
;:-,J
"WaJef~~rnLcippears
at
, " ,
..
,
.tHe
,beginning,;;:
but
I
..
j,~~';
,disappears~soofr.
'i;
I
',,;_'
:
.Gradua'lIy,,_
incre~se
_
the,
....
"
.~C;:
voltage
using:vol~age
.'
.....::
"regtil<ttprSlid"cand
en;
_
sure"
app~ara.nc;:e-
of
.th~,
.......
.;wavef~rmlhqW~)nFig.2:
J fo
')
',o'_,'"'
~I
.
';':'
'I:,
',;';
:
f':~;~?~~~J~~~~vn~~~t~'
~
End
)
."
'
.
,!,,:
phenomenon
and
other~
ing
range.
Voltage range:
Time range: 50V/div
10us/div
@TheWaVefQ.r.mb.elow.willappear
in
this case lAC JOOV).
i';;
~J.-,
,.;
"',iI'.".
"'"'-'-W""
..
r.;.;..;.'.··'
•..•....
.
v,,::.\
20,,3
(Fig3)
Qutpotvoltage
will
bel
to
1.5V
(+5\1
output).
@ When
the
AC
voltage
is
increased
by means
of
the: Slidac,
the
wave-
~orm
appears
at:the
:beginning,
but
it disappears
'_"
aMd
;becomes
DC
;
1,<1'
:
yoltage ,when
the
AC
voltage
is
further;'lncreased~
'-i'
I,
-r:~~J
~}?'~~W:i,~g;
CO,~~-Qf1~ot-
may be
in
failure.
.04
•.
05.
D6,
Qa
*08
and,
Q5".'may
rarely_
be
in faiiure.
"1'
,'",
.
The
following component may be
in
, failure.
03,
1D6/Q4,05, T2, R
11,
R20
-,
;',
*Rl
t;'R20,
and
05
:may'
rarely
be
in
failure.
,
,i'
'-'j
.,.,'"
NOTE:
RVl
may
possibly
be
in failure,
in
the
output
voltage does
not
reach
the
given rating (4V).
~,,6-

5.
Power supply circuit DIAGRAM
5-1.
Power
supply circuit for 100V series
&.
'w,
""
'w
&.
filGBS24
AS
,;
-7-
.n
~
-"-
..
".
'"
'l0J0f
~f
""
""
AI3S,""B0875@A
-
MZ-1Fl6
~,
"
eo,
,~"
m
..
."
.I2Y
,~"
c,~w
."
~"
~
.n
.a
'"
.,Do
."
,~"
,""
.,"
'a"
a.sw
2 DND '"

5-2.
Power
supply circuit for 200V
series
w
"·'onr'
'
...
:
I:"
)
;.;
; -
T-=-
~8-

MZ-[F[6
6.
Signal Position of Connector
No
1
3
5
7
9
11
13
15
17
19
21
23
25
34 [I
========:::::J
2
33
ITo
FD-55FILII
25 (From CPU)
25
Connector Signal Position
(From
CPU
)
To
IF16
AND
Signal Name
No
Signal Name
No
Signal Name
SEL 3 2
HEAD
LOAD
1
INDEX
4 3
SELO 6 5
SEL 1 8 7
SEL 2
10
9
MOTOR ON
12
G
11
N
DIRECTION
14
0 13
STEP 16 15
WR
DATA
18
17
G
N
WR
GATE
20
19 D
TRACK
0 22
21
WR
PRO 24 REDY 23
RD
DATA
26
SIDE 25
27
29
31
33
J330n
J
rn
IDipSWI
ITolF161
MFD
ITo
FD-55FILII
No
Signal
Name
2
4 HEAD LOAD
6
8
INDEX
10
SEL
0
12
SEL
1
14
16 MOTOR ON
18
DIRECTION
20
STEP
22
WR
DATA
24
WR
GATE
26
TRACKO
28
WRPRO
30
RD
DATA
32 SIDE
34
REDY
Dip
SW
Position
Dip SW Select
IMZ1F161
1 ON SELC
2 ON SELD
NOTE:
ON
position mean
SW
is
set
to
A side.
Terminator resistor must be installed.
1 OFF
2 OFF
-9-

7.
Strap
...
-
.-
'lis
DSO
U:;I
:HM
BSg
DS3
MX
HS
DSO
pI
HM
",
DS2
DS.3
MX
i
i
,
"0
0
.::.l
0 0
0 0
0 0
-
D
nO~
0 0
0 0
0 0
IF.
0 0
0 0
0 0
0 0
-8. Parts position
. J
;?:,
Drive
C
SIDE
',,'
.
i • i
VR
" "
-»1
0 0
ML
NO
TERMINAT()1>
0 0
IU
RES
ISTbR
I
111--1
'
HL'
,
• ,
SM
/'
M
'_I
..
PM
0 0
VD
i"i "
",J'
0 0
VI
0 0
RE
Drive
0
SIDE
VR
ML
NO
TERMINATOR
IU
.
-,
,-,
i RESISTOR
HI-,
I-'·W··
l/
SM
PM
0 0
VD
0 0
VI
0 0
RE
D SIDE C SIDE
-10-

[I]
Exterio
rs
NO.
PARTS CODE PRICE
NEW
RANK
MARK
1
DUNTK
13
B
2ACZZ
B F
2
DUNTK
13
66ACZZ
AZ
-
3
GFTAR1014ACZZ
AC
4
LANGK1012ACZZ
AK
5
LHLDW200BSCZZ
AB
6
PSPAX1005ACZZ
A F
QACCV6620QCZZ
AV
7
QACCV7521QCZZ
AS
QACCL7620QCZZ
AW
B
DUNT
1357ACZZ
••
9
GCABC10l0ACZA
AP
10
CCAB
1009ACZA
BD
11
LCHSM1005ACZZ
AV
12
HBDGB3
0
02GES/
AE
13
GLEGPQO
1
ouezz
AB
14
GFTAS1013ACZZ
AF
15
XBPSD30P08KSO
AA
16
XBPSD30P18KSO
AA
17
XBPSD40P06KOO
AA
19
XBBSC30P0600Q
AA
20
XBPSD30P06KSQ
AA
21
XBPSD30P06KOO
AA
22
QPLGA6626RCZZ
AN
23
TCAUS1053CCZZ
AC
24
TCAUS1054CCZZ
AB
25
TLABJ10B3CCZZ
AA
26
PHOG
1023CCZZ
AB
27
QPLGAOO18WREl
AN
28
DUNT
1127ACZZ
BX
DUNT
1100ACZZ
BU
21
13
9
12
"
~
20
PART
DESCRIPTION
RANK
E
I/F
PWB
unit
E LED PWB unit
'---
D Lid for connector
D
"AnRle
for PWB
---
------
D Mini clump S 5 S 5
C S acer
for
PWB
C
AC
cord Europe & Others 22DV
C
AC
cord (UK &
So.
Afri~_
C
AC
cord For
Australia)j6A
250Vi
E Mini
flo~y
disk drive
D Frontm!nel
D Cabinet
D Chassis -
D
SHARP
Badge
C Rubber foot
D Lid
C
Screw
3X8KS)
C
Screw
C Screw
4x6K
C
Screw
3x6
C
Screw
3X6KS
C
Screw
X3P+6S/S)
C Plug
for
AC
cord
BS
with
fuse
D Caution label for Inst. book
U.K
D Caution label
for
cord U.K
D
Label
U.K.
on~
D Protector
for
AC
OIUR
So.
Africa)
C
AC
lu
So.
Africa
E Power supplv unit
for
2QOv
series
E Power supply unit
for
1
DOv
series
/.?\21
• i
, '
.---~
18
-J-
I
I
!'i
18
MZIFl6
-
28

,
~b'lZ1P16.
[2J
Electoronic
Parts
NO.
PARTS
CODE
.'
1
QCNCMI015ACZZ
2
QCNCM1254CCOB
3
QCNW
1024ACZZ
4 Q S ,,-C Z 6 4 1 4 A C Z Z
5
QSW
Z1018ACZZ
6
VRD
ST2EY121J
7
VHPGL9PG2//
1
8
QCNW
1025ACZZ
rn
Packing &
Others
NO.
PARTS
CODE
1
RMEMRI017AC74
2
TCAUS1150CCZZ
3
TLABZI035ACZA
4
TLABZI051ACZA
5
TLABZI087ACZZ
6
TiNSEl157ACZZ
7
SPAKAII14ACZZ
8
SPAKC1471ACZZ
9
SPAKAI009ACZZ
10
S S A K H 4 0 0 1 K C Z Z
11
SSAKA5003CCZZ
12
S S A K A 5 0 0 4
CC
Z Z
13
SSAKA0006UCZZ
PRICE
NEW,
PART
RANK MARK RANK
AC
B
AC
B
BC
C
AD
C
AM
B
AA
C
AC
B,
AD
B
"
PRICE
NEW
PART
RANK MARK RANK
BM
C
liB
0
AB
C
AB
0
AD
0
BG
0
AV
0
AR
0
AB
D
AC
0
AA
0
AA
D
AA
0,
,
',D
ES C
Ri
1'.
T
ION'
-','
,
i,1
Connector
;?pin
Connector-
2
in
Connector'
cable'
I
re
socket 14cjn .'
DiD
SW
Resistor
(1/4W
1200'
+5%-'
, . , ---.
. CED Gl9PG2)
LED
cable
,
,
..
..
-,
,
" !
" _,; L " C ", , , "
-,
" "
.
.,-,
DESCRJPTIQN
' '
Media
Caution
--
-
~
-, '
Drive
No
la'bel
ABCD)
..
Drive
No
label
EFGH
DD
label
Instruction
book
~
Packinll
cushion
Packing
case
Cord
sleeve
Vinyl
bai 500X500mm
Vinyl'baR"
14QX26Dmm
Vinyl
ba.'!"',
100
X
300mni
Vinyl
bag
50X60mm)
,
@]
Electronic
parts for 200V
series
j-'u
....."',
supply'
NO.
PARTS
CODE
;
~
i~
~,
~!~~
o
,E30
36.31£,/
V 5 ='=.
V
,5
o 3 /
,
0,
V
I A
lOA
E
E 3
, 0
/
//
'-1
//
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8 /
4
3
lOA
/.
/
//
3
//
//
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lA
//
//
//
//
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5-1
3 A
5-
3 IB
,3
A
)-
,E
3
I A
.l
0
VR
E B
i
ransi
cor
(,
i
..
(2
lSis
I~
1zj L~A2
'~Yl
'~YJ
DESCRIPTION
[I
1~~C~o-
______________________________
~~
'OV:
~UF
13C
of
2
J.O
uF
5'
lOO
)V)
Cemer
:
re
or
5W)
.
tal
resi
cor
~~2WOi-)--
________________________
~i--I
resi:or
~~2~W)
____
~
______________
~~
~n
~
.~
12V
Re"tor,
1.25W)
Re' stor 'nJ
1.5W)
[R:
-2-

MZIF16
@]
Electronic parts
for
200V senes power supp y
NO
PARTS CODE
44
VRD-S
EY
7
45
VRD-S
EY
7
46
'R
I~P A 2
PRICE
NEW
RANK
MARK
AA
AA
A~
PART
DES
CRI
P T
ION
~iK~:~~;
~
~;W=l==========================--··~~
47
'R
cS
E
-
10
-
RS-P
15
J
)-5
)-
2
I-I
1-
I-
V
1-
Y
V)-
Y
10,E3
58
3/
, E
6,
,
62
A
E.
5:
8 3.
8,
6-
-"-
,E
4 4
,E
4
4//
57
0
//
//
//
//
//
//
"-A.
A
A
A
Meta I
,"sistor
(l
Meta resi
tor'
Me!
I resi
I.,
tor
I"
tor
I.,
tor
tor
tor
1
D,!
i Ipr
i
Ipr
~()L
)J
lWI
lW)
2W)
IW)
TMD56)
'CCGl63-00l
oil
~F011
02)
Coil
:EBl
3-00)
Coil
8EBl
3-0D)
Iadiaor
!adiator
:oil
[5J
Exteriors
for
200V series power supply
P
1-
//
//
'S
0
'4,50
XIPS
007
O,E
5:889,
ID
20
11
A
cl.
2
12
'A
cl.
D.
.le
2
'/
11.
'A
2
49
'/
14
AE
35
'5
5,'/
15
: N E
4'
-0 0 0
15
AE 0 3 6
4//
17
A E 0 4
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5//
, A
AA
Y.
, V
A
A
A
A
G
;crew
crew
,hasS!s I
ove,,-,21
orew
ire harness
: switch
Inlet
Terminal
Bushing
lushlng
ut
'use
use holder
!]J
Electronic
p~rts
for
lOOV
series power supply
iJA
'2582//
,R
2,A
-"-'22
5
5/
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3
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B
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B 1-
ransistor
1-
ransistor
,-
or'
1-
G41
, ISC3M:
;A-FEC
4D
-3-
DESCRIPTION
DESCRIPTION

[QJ
Electronic
parts
for
lOOV
series
fJo:-",~suppJy,-
'
NO,
PARTS
CODE
".
I
~
I
:~~:~
:~~
~~'
:al
resi
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to"
to"
esi
tor'
tor
I
R,
istor
S(
Vl
;V)
,F.
)",
lVl
(22:
W)"
12;
Kn
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W)
5W
W)
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ReS!
'"
{lJ
',2SW)
:R
arial :
res
tor
~40
B
,63-00)
I
i
'3_-0
i " 'Ooarts
dia
"
LZJ
Exteriors
for
lOOV
series
!-'UVVtH
supplv
NO.
1
2
x
11
PARTS
CODE
P 4
)-
4
P 6
6
'/
//
2
//
• S
)-,
00
PRICE NEW PART
RANK
MARK
RANK
I A
lA
ut
crew
lire harness
_itch
ID
irlet
Jus
ing
Jus
ing
-4-
..
"
')
DE'SCRIPTION
' "
-'
,
.,'
-'.
,
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,"
.
, "
DESCRIPTION
...
' ' ",
[R2S
:CR)

MZlF16
[.5J
rn
Exteriors
for
power supply
5
131--_
6
9
14
4
-5-

SHARP
SHARP CORPORATION
Industrial Instruments Group
Reliability & Quality Control Department
Yamatokoriyama, Nara 639·11, Japan
1984
June
Printed
in
Japan
®
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