Sharp SJ-GC440VBK User manual

SJGC480VSL
SERVICE MANUAL
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
Refrigerator-freezer
MODELS
SJ- GC440V -BK/SL
SJ-
GC480V -BK/SL
SJ-SC440V-BE/SL/WH
SJ-SC480V-BE/SL/WH
No.S2115SJ39CSUMT
DESTINATION E
[1] INSTALATION ………………………………… 2
[2] SPECIFICATIONS ……………………………… 3
[3] FICHE …………………………………………… 5
[4] DESIGNATION OF VARIOUS PARTS ……… 6
1. EXTERNAL DESCRIPTION ……………… 6
2. CONSTRUCTIONS ………………………… 7
[5] DIMENSIONS…………………………………… 8
1. OUTER DIMENSIONS AND CLEARANCE 8
2. INNER DIMENSIONS ……………………… 10
[6] LIST OF ELECTRICAL PARTS ……………… 11
[7] WIRING DIAGRAM …………………………… 12
1. WIRING DIAGRAM ………………………… 12
2. ELECTRIC ACCESSORIES LAYOUT …… 13
3. CIRCUIT DIAGRAM ………………………… 14
4. PRECAUTIONS FOR USING LEAD-FREE SOLDER …… 15
[ 8 ] FAILURE DIAGNOSIS ……………………… 16
1. OUTLINE OF CONTROL ………………… 16
2.
CHECK MODE OF DEFROST HEATER (Forced Defrosting) … 16
3.
RE-SETTING OF MICROCOMPUTER AT POWER FAILURE … 17
4. DIAGNOSIS METHOD OF FAILURE AROUND PWB … 17
5. METHOD OF STOPPING
THE DOOR ALARM TEMPORARILY …… 18
6. SELF-DIAGNOSIS MODE ………………… 18
7. CONVERSION TABLE BETWEEN
TEMPERATURE AND RESISTANCE VALUE … 19
[ 9 ] ASSEMBLING PROCEDURES OF
MAIN PARTS AND CAUTIONS ……………… 20
1. FAN LOUVER AND E.V COVER ASSEMBLY … 20
2. R CONTOROL COVER ASSEMBLY …… 22
3. R SHOWER DUCT ASSEMBLY ………… 25
4. DEFROST HEATER ASSEMBLY ………… 26
[10] COOLING UNIT ……………………………… 28
1. COOLING UNIT ……………………………… 28
2. LOCATION …………………………………… 29
Parts Guide
CONTENTS
Refer to "REFRIGERATING-CYCLE REPAIR MANUAL" for handling this refrigerant.
Refrigerant; R600a

SJGC480VSL
2
[1] INSTALATION
2. INSTALATION
Free standing type
•To ensure adequate ventilation for this refrigerator, install with 6 cm space at the rear and both sides, with a
minimum space of 9 cm above the refrigerator.
•This refrigerator shall be used under the ordinary place condition between +5 ºC and +43 ºC of ambient
temperature, and also not be left under -10 ºC for long days.
•To be used this refrigerator within the range of the rated voltage±6%.
6cm or more 6cm or more
9cm or more

SJGC480VL
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[2] SPECIFICATIONS
Items SJ-GC440V SJ-SC440V SJ-GC480V SJ-SC480V
Type 2 Door
Outer dimensions Height 1670 mm ( 65.7 ") 1770 mm ( 69.7 ")
Width 644 mm ( 25.4 ") 644 mm ( 25.4 ")
Depth 688 mm ( 27.1 ") 682 mm ( 26.9 ") 688 mm ( 27.1 ") 682 mm ( 26.9 ")
Rated storage volume Total 363 liter ( 12.9 cu.ft) 393 liter ( 13.9 cu.ft)
Freezer 99 liter ( 3.5 cu.ft) 99 liter ( 3.5 cu.ft)
Refrigerator 264 liter ( 9.4 cu.ft) 294 liter ( 10.4 cu.ft)
Rated gross volume Total 400 liter ( 14.1 cu.ft) 431 liter ( 15.2 cu.ft)
Defrosting System Heater system
Start Automatic
Finish Automatic
Door material Glass Steel Glass Steel
Temperature control Automatic (Adjustable)
No-frost freezer Yes
Interior lamp (refrigerator) 1
Evaporating pan 1 (unremovable)
Freezer Compartment F-shelf 1
Ice cube maker Twin ice cube maker
Ice storage box 1
Freezer bar 1
RF door pocket 1
Refrigerator Compartment Fresh case 1
Fresh door 1
R glass shelf ass'y 2
V glass shelf ass'y 1
Vegetable case 1
Divider 1
Egg tray 1
R door pocket 1
RF door pocket 1
Utility pocket 2
Utility pocket L ―1
Bottle pocket 1
Tube stand 1
Plasmacluster unit 1
Deodorizing unit (Honeycomb type) 1
R ATING
Items SJ-GC440V SJ-SC440V SJ-GC480V SJ-SC480V
Rated voltage (V~) 220-240
Rated frequency (Hz) 50
Climate class SN-T
Rated current (A) 0.45-0.50
Rated input of heating systems (W) 125 -148
Defrosting input (W) 125 -148
Refrigerant (Charging quantity) [Flammable] R600a(50g)
Insulation blowing gas [Flammable] Cyclo pentane (HC)
Net Weight (kg) 68 64 70 66

SJGC480VSL
4
PLUG TYPE
Plug cord 2pin+Earth
Plug type CS
Destination mark E
COLOR
Items -BK -SL -WH -BE
Outside color Black Silver White Beige
Inside color White White White White
Receptacle

SJGC480VL
5
[3] FICHE
THE FICHE(according to ANNEX : 94/2/EC)
NO. Items Description Remark
1Trade mark
2Model name SJ-GC440V SJ-SC440V SJ-GC480V SJ-SC480V
3Type Category;7 Category;7 Category;7 Category;7 fridge/freezer
4Energyefciencyclass A+ A+ A+ A+ A++/A+/A~G
5Eco-award mark ― ― ― ― 880/92
6Energy consumption
(230V 50Hz at 25°C)
348 348 350 350 EN153:2006
kWh/year kWh/year kWh/year kWh/year
7Net storage volume of fresh
food storage compartment
264L 264L 294L 294L
8
Net storage volume of frozen
food
(4star compartment)
99L 99L 99L 99L
9Star rating of frozen food
compartment
10 No frost No frost No frost No frost No frost
11 Temperature rise time 14h 14h 14h 14h at 25°C
12 Freezing capacity 4.75kg/24h 4.75kg/24h 4.75kg/24h 4.75kg/24h at 25°C
13 Climate class SN-T SN-T SN-T SN-T
14 Noise 37dB(A)
re 1 pw
37dB(A)
re 1 pw
37dB(A)
re 1 pw
37dB(A)
re 1 pw 86/594/EEC
(96/57/EC)
15 Tier 4 4 4 4

SJGC480VSL
6
[4] DESIGNATION OF VARIOUS PARTS
1. EXTERNAL DESCRIPTION
The names in parenthesis “[ ]” are the denominations used in the PARTS GUIDE.
1. Freezer shelf [Fshelf]
2. Ice cube maker
3. Ice cube box [Ice storage box]
4. Fresh case & door
5. Refrigerator light [Lamp]
6. Freezer temp. control knob
7. Refrigerator temp. control knob
8. Refrigerator shelf [R glass shelf ass'y] (2 pcs.)
9. Hybrid cooling panel (Aluminum panel)
The panel is cooled from the rear,thus indirectly cooling
the refrigerator compartment.In this way,food is
refrigeratedgently,withoutexposingittocoldairow.
10. Fruit and Vegetable shelf [V glass shelf ass'y]
11. Fruit and Vegetable crisper [Vegetable case]
12. Divider [V parting plate]
13. Adjustable feet [Adjustable leg] (2 pcs.)
14. Foot cover [Base cover]
15. Magnetic door seal [Door packing] (2 pcs.)
16. Freezer bar
17. Door pocket [RF door pocket] (2 pcs.)
18. Refrigerator pocket [R door pocket]
19. Egg holder [Egg tray]
20. Utility pocket (2 pcs.)
21. Utility pocket (large)
(Only for SJ-GC480V,SJ-SC480V)
•Donotreplacetherightandleftpositionoftheutility
pocket and the utility pocket (large).
22. Bottle pocket
23. Tube stand
Prevents bottles etc. from falling.
Stick-type food products stored inside.
SJ-GC480V
SJ-SC480V
19
20
15
17
18
1
2
3
4
5
8
9
10
6
7
11
12
13 13 15
16
17
21
22
23
14
20
SJ-GC440V,SJ-SC440V

SJGC480VL
7
2. CONSTRUCTIONS
Cold air flow
Evaporator
Fuse ass'y
Damper ass'y
Freezer
compartment
Refrigerator
compartment
Defrost heater
R-thermistor
Aluminum panel
F-thermistor
DEF-thermistor
Deodorizer
F fan motor
Main PWB ass'y
Caster
Foot cover
Evaporating pan
Running capacitor
Refrigerator temp. control knob
Lamp
Freezer temp. control knob
Adjustable leg ass'y
Compressor
Starting relay
Overload relay(Protector)
Plasma cluster

SJGC480VSL
8
[5] DIMENSIONS
1. OUTER DIMENSIONS AND CLEARANCE
1. SJ-GC440V
2. SJ-GC480V
This model is Free standing type.
(Not built-in type.)
644 644
1110
410
132
688
710
60
60 60
90
0331 0721
0761
6701 425
16
9
more than
more than
This model is Free standing type.
(Not built-in type.)
644 688
710
60
90
644
1110
410
132
60 60
0331 0721
0771
425
6711
16
9

SJGC480VL
9
3. SJ-SC440V
4. SJ-SC480V
This model is Free standing type.
(Not built-in type.)
644 644
1103
403
132
682
703
60
60 60
90
0331 7021
0761
6701 425
16
9
more than
more than
This model is Free standing type.
(Not built-in type.)
644 682
703
60
90
644
1103
403
132
60 60
0331 0721
0771
425
6711
16
9

SJGC480VSL
10
2. INNER DIMENSIONS
The dimensions between shelves can be changed by setting the shelves on the other rails.
1. SJ-GC440V/SC440V
2. SJ-GC480V/SC480V
4782
135
465
72
485
495
497
280
445
472
45
218
55
218
55
460
116
465
72
295
200
193
230
268
82
86
72
140
225
305
305
318
125
45
125
45
135
116
4590350360
101
72
190
280
157205146
520
497
480
30
480
497
497
495
473082
135
72
465
45
472
55
218
55
218
82
213
116
460
72
465
280
445
295
200193
230
268
82
72
86
125
45
125
55
125
55
4591145260430
213
135
116
101
72
140
225
305
305
318
157205246
620
190
280
485