Shodex GPC KF-800 Series User manual

Operation Manual Shodex GPC KF-800 series Version 211001E
Operation Manual
Shodex™ GPC KF-800 series
Europe, Middle East, Africa, Russia
www.shodex.de
Sales Office:
Showa Denko Europe GmbH
Shodex Business
Konrad-Zuse-Platz 3
81829 Munich
Germany
Technical Support:
[email protected]
+49 (0)89 / 93 99 62 37
Quotes and Orders:
[email protected]
+49 (0)89 / 93 99 62 34

Operation Manual Shodex GPC KF-800 series Version 211001E
2
Operation Manual
Shodex™ GPC KF-800 series
(Please read this manual carefully to achieve the best and consistent column performance for a long time)
Important Handling Instructions
Caution! • Please consult the Safety Data Sheet (SDS) of reagents and solvents used with the
column and understand their proper handling methods to prevent potential health
hazards or death from occurring.
• Please wear appropriate personal protective equipment such as lab goggles and
gloves when handling organic solvents and acid and alkaline reagents. Avoid any direct
physical contact to prevent chemical injuries.
Before Using the Column
(1) Please visually inspect the package and outside of the column for any damage.
(2) Please check if product name and serial number written on the column package, column name tag,
and enclosed Certificate of Analysis (CoA) are matching and correct.
1. Introduction
Thank you for purchasing the Shodex™product. Shodex GPC KF-800 series is a size exclusion
chromatography column used with organic solvents. The column series is suitable for the separations
of organic compounds and/or oligomers, and molecular weight distribution analysis of high molecular
weight polymers. The columns with different exclusion limits are available. Please select columns with
target molecular weight ranges (see below) that meet the molecular weight range of your samples.
The columns fulfill USP L21 requirements.
2. Column Components
3. Column Specifications
Product Code
Product Name
Column Size (I.D.
x Length) (mm)
Particle Size
(µm)
Pore
Size (Å)
Theoretical Plate
Number (Per Column)
F6028010
GPC KF-801
8.0 x 300
6
50
≥ 18,000
F6028020
GPC KF-802
8.0 x 300
6
150
≥ 18,000
F6028025
GPC KF-802.5
8.0 x 300
6
300
≥ 18,000
F6028030
GPC KF-803
8.0 x 300
6
500
≥ 18,000
F6027030
GPC KF-803L
8.0 x 300
6
500
≥ 18,000
F6028040
GPC KF-804
8.0 x 300
7
1,500
≥ 18,000

Operation Manual Shodex GPC KF-800 series Version 211001E
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F6027040
GPC KF-804L
8.0 x 300
7
1,500
≥ 18,000
F6028050
GPC KF-805
8.0 x 300
10
5,000
≥ 11,000
F6027050
GPC KF-805L
8.0 x 300
10
5,000
≥ 11,000
F6028090
GPC KF-806M
8.0 x 300
10
10,000
≥ 13,000
F6027060
GPC KF-806L
8.0 x 300
10
10,000
≥ 11,000
F6027070
GPC KF-807L
8.0 x 300
18
20,000
≥ 6,000
F6700300
GPC KF-G 4A
4.6 x 10
8
-
(Guard Column)
F6709350
GPC KF-800D
8.0 x 100
10
-
(Solvent-Peak
Separation Column)
The column names with “L” or “M” are mixed-gel columns, suitable for the analysis of wide molecular weight ranges.
Base Material: Spherical porous particles of styrene divinylbenzene copolymer
Column Housing: SUS-316 (stainless steel)
Screw Type: Internally-threaded type No. 10-32 UNF
Shipping Solvent: Tetrahydrofuran (THF)
Product Code
Product Name
Target Molecular Weight Range*1
Exclusion Limit*1
F6028010
GPC KF-801
100 –700
1,500
F6028020
GPC KF-802
300 –3,000
5,000
F6028025
GPC KF-802.5
300 –8,000
20,000
F6028030
GPC KF-803
1,000 –50,000
70,000
F6027030
GPC KF-803L
100 –50,000
70,000
F6028040
GPC KF-804
7,000 –300,000
400,000
F6027040
GPC KF-804L
100 –300,000
400,000
F6028050
GPC KF-805
50,000 − 2,000,000
4,000,000
F6027050
GPC KF-805L
300 − 2,000,000
4,000,000
F6028090
GPC KF-806M
1,000 − (20,000,000)*2
(20,000,000)*2
F6027060
GPC KF-806L
300 − (20,000,000)*2
(20,000,000)*2
F6027070
GPC KF-807L
7,000 − (200,000,000)*2
(200,000,000)*2
*1Reference value only / Measured with polystyrene
*2Estimated value
4. Usable Conditions
4.1 System Settings
Product Name
Flow Rate (mL/min)
Maximum Pressure
(MPa) (Per Column)
Temperature (°C)
Recommended
Maximum
Recommended
Maximum
GPC KF-801 to KF-807L
0.5 - 1.0
2.0
3.5
40
60
GPC KF-G 4A
-
-
-
GPC KF-800D
-
-
-
4.2 List of Applicable Solvents
The standard solvent is THF. Please use THF with stabilizer (BHT) whenever possible.
Caution! • THF gradually produces peroxides when it reacts with oxygen in the air. There is a
danger of explosion when peroxide is concentrated. An extra caution should be taken
when concentrating the collected sample solution after separation.

Operation Manual Shodex GPC KF-800 series Version 211001E
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Solvent
KF-801
KF-802
KF-802.5
KF-803L
KF-804L
KF-803
KF-804
KF-805
KF-805L
KF-806M
KF-806L
KF-807L
Tetrahydrofuran (THF)
O
O
O
O
Chloroform
O
O
O
O
Benzene
O
O
O
O
Toluene
O
O
O
O
Carbon tetrachloride
X
O
O
O
p-Xylene
X
O
O
O
Dioxane
X
O
O
O
30% m-Cresol/Chloroform
X
O
O
O
30% o-Chlorophenol/Chloroform
X
O
O
O
30% HFIP/Chloroform
X
O
O
O
o-Dichlorobenzene (ODCB)
X
X
O
O
Trichlorobenzene (TCB)
X
X
O
O
Diethyl ether
X
X
O
O
Ethyl acetate
X
X
O
O
Acetone
X
X
O
O
Methyl ethyl ketone
X
X
O
O
N,N-Dimethylformamide (DMF)
X
X
O
O
N,N-Dimethylacetamide (DMAc)
X
X
O
O
m-Cresol
X
X
O
O
o-Chlorophenol
X
X
O
O
Quinoline
X
X
O
O
N-Methylpyrrolidone (NMP)
X
X
O
O
Dimethylsulfoxide (DMSO)
X
X
X
O
Hexafluoroisopropanol (HFIP)
X
X
X
O
Hexane
X
X
X
X
Acetonitrile
X
X
X
X
Methanol
X
X
X
X
Water
X
X
X
X
O: Can be used X: Cannot be used
Attention! • Use the column within above stated flow rate, pressure, and temperature ranges.
Using the column outside the given range may damage the column and lower its
performance.
• THF without BHT easily forms peroxides and this causes unstable baseline. If
necessary to use THF without BHT, use the fresh solvent from an unopen bottle.
• Do not use the THF with BHT when its bottle is left open for a while as it may contain
peroxides.
• THF absorbs moisture easily. Be careful not to let the solvent absorb the moisture
from air during the analysis.
• Column pressure is influenced by the eluent composition, flow rate, and column
temperature. When changing the eluent compositions, adjust the flow rate and
column temperature so that the column pressure remains below the usable maximum
pressure.
• Shear degradation is more likely to occur in larger molecular weight compounds.
When shear degradation occurs, the measured molecular weight may be lower than
the actual value or it may influence the repeatability of the analysis. If shear
degradation is suspected, use a lower flow rate.

Operation Manual Shodex GPC KF-800 series Version 211001E
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5. Eluent Preparation
(1) Degas the eluent fully to prevent the formation of air bubbles.
(2) Presence of small debris or insoluble substances may result in deterioration of the column and/or
they appear as noise on the chromatograms. Filter the eluent with a 0.45 μm disposable filter to
prevent the problems.
Attention! • Use HPLC grade organic solvent whenever possible. Solvents left in an opened bottle
for a long time should not be used. The content may have been changed, absorbed
moisture, or has been contaminated.
• Always use freshly prepared solvents. Solvents stored for a long time may have
changed their compositions and may influence elution patterns and/or damage the
column.
Note • Use of on-line degasser is recommended.
6. Sample Preparation
(1) If possible, use the eluent for analysis to dissolve or dilute samples. If this is difficult, use a solvent
which has a composition that is as close as possible to the eluent's composition, but which fully
dissolves or dilutes the sample.
(2) Filter the sample solution using disposable 0.45 μm filter to prevent the column from clogging or
deteriorating.
(3) To prepare a sample with molecular weight larger than 1,000,000, first allow the sample to stand
in the eluentof analysis for 1 day until it becomes fullyswollen. Next, slowly agitate the sample solution
to completely dissolve the sample. Be careful as aggressive agitation can cut the polymer chains of the
analyte.
(4) Recommended injection volume is 50 - 100 μL per column.
(5) Viscosity of high molecular weight compound is largely influenced by its molecular weight and
concentration. Samples with high viscosity cause peak broadening and elution delay, and this makes it
difficult to obtain their accurate molecular weight distributions. In general, the larger the molecular
weight of the compound, the higher its viscosity becomes. To suppress the influence from high
viscosity, it is recommended to lower the sample concentration. Please use the below table as a
reference when preparing samples for molecular weight distribution analyses.
Molecular Weight Range
Optimal Concentration (w/v)
≤5,000
≤ 1.0 %
5,000 -
25,000
≤ 0.5 %
25,000 -
200,000
≤ 0.25 %
200,000 -
2,000,000
≤ 0.1 %
≥2,000,000 -
≤ 0.05 %
(6) When sample contains water, methanol, or hexane, remove them prior to the injection.
Note •Use of guard column is recommended to protect the analytical column.
7. Column Usage Procedure
7.1. HPLC System Preparation
Wash entire LC system prior to the column installation, including all flow-lines and sample loop by
switching the valve, and then replace the washing solution with the eluent to be used. If desired new
eluent has low miscibility/solubility to the eluent of previous analysis, first use the eluent that is
miscible/soluble to both eluents, and then replace it with the desired eluent.
e.g. When replacing water to chloroform, first run methanol and then introduce chloroform.

Operation Manual Shodex GPC KF-800 series Version 211001E
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Attention! • If the eluent left in the system is not compatible with the column to be used, it may
damage the column.
• A drastic change in the eluent compositions may remove substances adsorbed on
the system and they may enter and deteriorate the column.
7.2. Column Installation
(1) Connect the column to LC system by following the “flow direction arrow” () indicated on the
name tag. If guard column is used, position the guard column in front (before the inlet) of the analytical
column.
(2) Make sure to insert the tubing all the way to the end fitting and secure it with the male nut. It is
important that there is no extra space between the tubing and the column side of the end fitting.
Presence of an extra space will let the sample to spread out and may result in wide peaks.
(3) Set the initial flow rate at less than 0.3 mL/min and start the system. If using the column at an
elevated temperature, keep a low flow rate until the temperature of the column reaches to the set
temperature, and then gradually increase the flow rate to the desired.
(4) Multiple number of columns can be connected in series. When connecting multiple columns with
different exclusion limits, set the column with higher exclusion limit at the upper stream position.
When connecting mixed-gel columns (column names with “L” or “M”), use multiple number of the
same mixed-gel columns in series. This is because mixed-gel columns are prepared by using several
different gels with different exclusion limits, designed to provide linear calibration curves over the set
molecular weight ranges. If different mixed-gel columns were used together, this changes the mixing
ratio of the gels and consequently it may deform the linear calibration curve.
(5) When using the solvent-peak separation column, set the column at the lower stream position (after
the analytical column).
Caution! • Verify that there is no solvent leak. It may cause electronic leakage, rust, and/or
chemical injury.
Attention! • Make sure not to let air bubbles enter the column while installing the column. The
air bubbles may damage the column.
• When restarting the system after column installation or after holding the eluent
flow, start the system at less than 0.3 mL/min. A rapid increase in pressure can damage
the column.
• If the column was used at an elevated temperature, lower the flow rate to less than
0.3 mL/min at the end of analysis. Then, turn off the column oven, and let the column
temperature return to room temperature before stopping the pump. If the pump was
stopped while the eluent inside the column was still hot, as the eluent temperature
decreases, its volume also decreases. This may result in creating an empty space in the
column and deteriorates the column.
Note • When using a mixed-gel column, the presence of dissolved gas peak and/or lower
Molecular weight components (monomer or additives) in the sample may interfere
with the molecular weight analysis. The use of solvent-peak separation column delays
the elution of those lower molecular weight components and reduces the
interference, and thus its usage is recommended.
• It is recommended to set the pump limiter to avoid exceeding the maximum
pressure.

Operation Manual Shodex GPC KF-800 series Version 211001E
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7.3. Solvent Exchange
(1) When replacing the solvent, set the column temperature at 40 - 60°C and start the system at less
than 0.3 mL/min. Recommended solvent volume to introduce at each step is 3 to 5 times of the column
volume.
(2) Check miscibility/solubility of the desired new solvent and the solvent currently filled in the column.
(3) When replacing the current solvent with a miscible solvent, first introduce 1:1 mixture of the
current solvent and the new solvent, and then replace it with 100% of the new solvent. e.g. When
replacing THF to DMF, first run 1:1 mixture of THF and DMF and then introduce 100% DMF.
(4) When replacing the current solvent with a solvent with low miscibility/solubility to the current
solvent, first use a solvent that is miscible/soluble to both eluents, and then replace it with the new
solvent. e.g. When replacing THF to DMF with LiBr, first follow step (3) above, and then replace 100%
DMF to DMF with LiBr.
Attention! • Frequent solvent replacement deteriorates the column, and thus not recommended.
7.4. Column Cleaning
Problems in peak shapes and elution time changes or elevated column pressure etc. are often caused
by insoluble or adsorbing components present in the eluent and reagents being deposited inside the
column. These problems may be resolved by cleaning the column.
If a guard column is used with the analytical column, first remove the guard column, and check the
performance of the analytical column alone. If the problem is solved, most likely the cause is from the
guard column. In this case, clean the guard column.
If the problem is not solved by removing the guard column, clean both guard and analytical columns.
Make sure to clean the guard and the analytical columns separately. When washing the column, let
the washing solution flow from the column outlet go directly into the waste container and not let the
solution go through the detector.
<Cleaning Method> Insoluble components that block the column inlet may be removed by reversing
the flow direction, i.e., introducing the eluent from the column outlet, with flow rate at less than half
of the recommended flow rate.
8. Column Storage
Remove the column from the system keeping the solvent used for the analysis. Securely tighten the
end caps and store the column at a location with stable temperature (a cool and dark space is
recommended). If solvents that can solidify during the storage (e.g., DMSO which has high melting
point), replace the in-column solvent with the shipping solvent. Refer to section 7.3 Solvent Exchange
for how to replace the eluent.
Attention! • Never allow inside of the column to dry. It can damage the column.
9. Column Inspection
Inspection method is described in the Certificate of Analysis (CoA). Theoretical Plate Number (N) and
Asymmetry Factor (Fas) were calculated using the below equations.
(1) Theoretical Plate Number (N)

Operation Manual Shodex GPC KF-800 series Version 211001E
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(2) Asymmetry Factor (Fas)
10. Additional Warnings
(1) Do not remove end fittings.
(2) Do not make a strong impact on the column. Do not drop or hit the column on a hard surface.
Refer to the Shodex website (www.shodex.de) for product details and their applications.
For additional assistance, contact the distributor from whom you purchased the column or contact
your regional Shodex support office.
11. Warranty (Version 4)
(1) Showa Denko K.K. warrants that the Shodex™product, at the time of delivery to the user, will
conform to the specification of the attached CERTIFICATE OF ANALYSIS, if the Shodex product is used
in accordance with the attached operating manual. The foregoing warranty is exclusive and is in lieu
of all other warranties with respect to the Shodex product, whether written, oral, implied, statutory or
otherwise. No warranties by Showa Denko K.K. are implied or otherwise created, including, but not
limited to, the warranty of merchantability and fitness for particular purposes.
(2) Any claim of inconformity to the specification must be notified to Showa Denko K.K. within ten (10)
days after delivery to the user. User’s exclusive remedy and Showa Denko K.K.‘s exclusive liability for
such claim are limited to the replacement of the Shodex product in question. In no event is Showa
Denko K.K. liable for any indirect, incidental or consequential damage arising out of in connection with
the Shodex Column, whether or not such damage is allegedly based on breach of warranty, negligence
or otherwise.
(3) No warranty is made in any of the following cases:
3-1 If the Shodex product is not used in accordance with the operating manual
3-2 If the Shodex product is remodelled by anyone other than person or firm designated by Showa
Denko K.K.
3-3 If the Shodex product is disposed of
3-4 If the Shodex product is resold by the user without giving prior written notice to Showa Denko K.K.
3-5 If the performance of the Shodex product is not conform to the specification of the attached
CERTIFICATE OF ANALYSIS due to any of the reasons below:
a. Computer virus
b. Impurities contained in the sample, reagent, gas air or cooling water provided by the user
c. Breakdown or malfunction of equipment, apparatus or component used in combination with the
Shodex product
d. Force majeure such as fire, earthquake, flood, other natural disaster, crime, riot, act of terrorism,
war or radioactive contamination
(4) In no event is Showa Denko K.K. liable for
4-1 the results of analyses or preparations using the Shodex product or any portion of the same,
including, but not limited to, the reliability, accuracy, efficacy and safety of said results, and
4-2 the occupational hazard in the use of the Shodex product, whether or not such use is made in
accordance with the attached Conditions for use.
(5) The Shodex Column is for laboratory use only. It must not be used for clinical diagnosis. Showa
Denko K.K. is not liable for any use of the Shodex product except laboratory use.