Thermo Scientific Thermo Scientific Barnstead Nanopure Life Science 2114... User manual

Therm Scientific Barnstead
Nanopure™Life Science (UV/UF)
Ultrapure Water System - Series 2114
Operating Manual and Parts List LT2114X1 Rev. 1
_________________________________________________________________________________
Part of Thermo Fisher Scientific

Thermo Scientific
MANUAL NUMBER LT2114X1 (7007146)
1 26925 3/10/11 Decreased water pressure rating from 100 to 80 psi ccs
0 -- 7/20/10 Transfer to Marietta (was LT2114X1 3/4/10) ccs
REV ECR/ECN DATE DESCRIPTION By
Preface
Nanopure Life Science (UV/UF) i
Models covered in this manual
Models Voltage
D11931 (7146) 90-240V

Thermo Scientificii Nanopure Life Science (UV/UF)
Preface
Important Read this instruction manual. Failure to read, understand and follow the instructions in this manual
may result in damage to the unit, injury to operating personnel, and poor equipment performance. s
Caution All internal adjustments and maintenance must be performed by qualified service personnel. s
Material in this manual is for information purposes only. The contents and the product it describes are subject to
change without notice. Thermo Fisher Scientific makes no representations or warranties with respect to this
manual. In no event shall Thermo be held liable for any damages, direct or incidental, arising out of or related to
the use of this manual.
©2010 Thermo Fisher Scientific. All rights reserved.

Thermo Scientific Nanopure Life Science (UV/UF) iii
Preface
Important operating and/or maintenance instructions. Read the accompanying text carefully.
Potential electrical hazards. Only qualified persons should perform procedures associated with this
symbol.
Equipment being maintained or serviced must be turned off and locked off to prevent possible injury.
Hot surface(s) present which may cause burns to unprotected skin, or to materials which may be
damaged by elevated temperatures.
Marking of electrical and electronic equipment, which applies to electrical and electronic equipment
falling under the Directive 2002/96/EC (WEEE) and the equipment that has been put on the market
after 13 August 2005.
This product is required to comply with the European Union’s Waste Electrical & Electronic
Equipment (WEEE) Directive 2002/96/EC. It is marked with the WEEE symbol. Thermo Fisher
Scientific has contracted with one or more recycling/disposal companies in each EU Member State
European Country, and this product should be disposed of or recycled through them. Further
information on Thermo’s compliance with this directive, the recyclers in your country and
information on Thermo products will be available at www.thermofisher.com.
4Always use the proper protective equipment (clothing, gloves, goggles, etc.)
4Always dissipate extreme cold or heat and wear protective clothing.
4Always follow good hygiene practices.
4Each individual is responsible for his or her own safety.

Thermo Scientificiv Nanopure Life Science (UV/UF)
Preface
Do You Need Information or Assistance on
Thermo Scientific Products?
If you do, please contact us 8:00 a.m. to 6:00 p.m. (Eastern Time) at:
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Our staff can provide information on pricing and give you quotations. We can
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technicians or a qualified service organization for on-the-spot repair. If your service need is
covered by the warranty, we will arrange for the unit to be repaired at our expense and to your
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Nanopure Life Science (UV/UF) vThermo Scientific
Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Ultrafilter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
UV Lamp Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3
Wall Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
Bench Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
Other Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
Install Control Panel in Remote Location . . . . . . . . . . . . . . . . . . . . .5-5
Water Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7
Feed Water Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7
Atmospheric Drain Connection . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
Tubing Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-9
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Main Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
Initial Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
Initial Rinse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Cartridge Pack Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
System Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
Automatic Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
Dispensing Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
User Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
Setting the Displayed Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
Adjusting Display Brightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
Setting the Date and Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-2
Setting the Cell Constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-3
Selecting the Set Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-4
Use of Standby Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-4
Resetting the UV Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-5
Resetting the Cleaning Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-5
Section 1
Section 2
Section 3
Section 4
Section 5
Section 6
Section 8
Section 7
Section 9

vi Nanopure Life Science (UV/UF) Thermo Scientific
Setting Volumetric Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-6
Performing a System Flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-7
Setting Timed Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-7
Auto Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-8
Temperature Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-8
Changing Purity Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-8
Unit Under Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-9
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
Feedwater Float or Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
Dispense Overflow Cutoff Float . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-2
Optional N.I.S.T. Calibration Module . . . . . . . . . . . . . . . . . . . . . . .10-3
Remote Dispensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-4
Computer/Printer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
Hyperterminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
Procomm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-2
Printer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-3
Connecting and Starting the Printer . . . . . . . . . . . . . . . . . . . . . . . .11-3
Maintenance and Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-1
Cell Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-1
System Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-2
System Depressurization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-3
Cartridge Pack Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-4
0.2 Micron Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-5
Ultrafilter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-6
UV Lamp Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-8
Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-9
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-10
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-1
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-1
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-1
Safety Stock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-2
General Maintenance Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-2
Ordering Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-3
Optional Accessory Ordering Information . . . . . . . . . . . . . . . . . . . .14-3
Flow Chart - Operational Overview . . . . . . . . . . . . . . . . . . . . . . . . .14-4
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-5
Table of Contents
Section 9
(continued)
Section 10
Section 12
Section 13
Section 14
Section 11

Nanopure Life Science (UV/UF) 1-1Thermo Scientific
Section 1 Safety Information
Your Thermo Scientific Barnstead Nanopure Life Science (UV/UF)
ultrapure water system has been designed with function, reliability, and
safety in mind. It is your responsibility to install it in conformance with
local electrical codes. This manual contains important safety information.
You must carefully read and understand the contents of this manual prior
to the use of this equipment. For safe operation, pay attention to the
Notes, Cautions and Warnings throughout the manual.
Water purification technology employs one or more of the following:
chemicals, electrical devices, mercury vapor lamps, steam and heated
vessels. Care should be taken when installing, operating or servicing
Thermo products. The specific safety notes pertinent to this Barnstead
product are listed below.
Note The UV lamp contains mercury. If broken or no longer needed, do
not dispose of the UV lamp in the trash. Recycle or dispose of the UV
lamp as hazardous waste. s
Warnings
To avoid electrical shock, always:
1. Use a properly grounded electrical outlet of correct voltage and current
handling capacity.
2. Do not locate the Nanopure directly over equipment that requires
electrical service. Routine maintenance of this unit may involve water
spillage and subsequent electrical shock hazard if improperly located.
3. Replace fuses with those of the same type and rating.
4. Disconnect from the power supply prior to maintenance and servicing.

1-2 Nanopure Life Science (UV/UF) Thermo Scientific
Section 1
Safety Information
To avoid personal injury:
1. Do not use in the presence of flammable or combustible materials;
fire or explosion may result. This device contains components which
may ignite such materials.
2. This device is to be used with water feeds only. Cleaning agents must
be used in compliance with instructions in this manual. Failure to
comply could result in explosion and personal injury.
3. Avoid splashing cleaning solutions on clothing or skin.
4. Ensure all piping connections are tight to avoid chemical leakage.
5. Ensure adequate ventilation.
6. Carefully follow manufacturer’s safety instructions on labels of
chemical containers and material safety data sheets.
7. Depressurize system prior to removing the cartridge pack.
8. This unit is equipped with an ultraviolet lamp. Ultraviolet radiation is
harmful to the eyes and skin. Do not attempt to observe the lamp
directly.
9. Refer servicing to qualified personnel.
10. A full cartridge pack may weigh about 20 lbs.

Nanopure Life Science (UV/UF) 2-1Thermo Scientific
Section 2 Introduction
Congratulations on your purchase of a Thermo Scientific Nanopure Life
Science (UV/UF) ultrapure water system. This water purification system is
designed to provide nuclease-free (RNase and DNase), pyrogen-free, low
TOC, high resistivity, reagent grade water that exceeds ASTM Type I, ISO
3696 and CLSI-CLRW Type I standards. It uses a four-stage deionization
process combined with a UV lamp, an ultrafilter and a 0.2 micron filter to
polish suitable feed water (distilled, deionized, or reverse osmosis) to
produce pyrogen-free (<0.001 Eu/ml), low TOC (<5 ppb) water with a
resistivity of up to 18.2 megohm-cm. Water resistivity is continuously
monitored by a resistivity cell and displayed on a digital display.
The Nanopure is designed to automatically clean the ultrafilter by flushing
water through the filter for one minute every 12 hours. The water is sent
to drain.
The electronics can be verified and calibrated utilizing a N.I.S.T. Traceable
Calibration module. See Accessory Ordering information.
Please read the instructions carefully to ensure that you receive maximum
benefit from the Nanopure. Also, fill out and return the enclosed warranty
registration card as it will help us assure you of proper warranty coverage.
General Usage
Do not use this product for anything other than its intended usage.