Shop fox D4160 User manual

Model D4160
120V ON/OFF
Paddle Switch
Instruction Sheet
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COPYRIGHT © MAY, 2014 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in China
#16595TS
Introduction
The Model D4160 features a recessed ON ( —)
button that can be disabled with a padlock,
and a large OFF paddle used for fast shut-off.
The switch assembly will mount on a standard
electrical box, or over a 1" x 2" opening.
Specifications
Rated HP ....................................... 1⁄2HP
Rated Voltage ................................... 120V
Rated Current .................................... 16A
Padlock Shaft Size ............................... 3⁄16"
Figure 1.D4160 ON/OFF Paddle Switch.
To reduce risk of serious burns, electrocution
or death when installing this switch:
• Only use this switch to replace an existing
machine switch that has the same physical
configuration and equivalent electrical
specifications/ratings.
• Installation must only be performed by an
electrician or qualified service personnel,
and all applicable electrical codes must
be adhered to.
• Turn OFF and completely disconnect all
power sources to the machine before
installing the switch.
• Do not use this switch in wet or damp
locations, or near explosive fumes or
flammable liquids. It is not sealed or
rated for these environments.
• Make sure there is a verified machine
ground on the circuit this switch is
installed.

-2-
D4160 120V ON/OFF Paddle Switch
Installation
When installing the D4160 switch, use the wiring
diagram in Figure 2to ensure proper wire
connections.
This switch is intended to be connected to
stranded wire with insulated quick-discon-
nect crimp-type female wire terminals hav-
ing a 1⁄4" tab.
All crimps must be "pull-checked" to ensure
that wires are securely crimped and will
not fall out with moderate tension or when
exposed to normal machine vibration.
Rear View
of Switch
Hot
Out
Hot
In
Machine
Verified
Ground*
Neutral
In
Neutral
Out
14
13
24
23
KJD17B
/120V
KEDU
Power Source
Figure 2.D4160 wiring diagram.
*The machine MUST be connected to a verified
ground. In the event of certain malfunctions
or breakdowns, grounding reduces the risk
of electric shock by providing a path of least
resistance for electric current.
Disabling & Locking Switch
The switch can be disabled and locked by
inserting a padlock through the ON/START
button, as shown. Locking the switch in this
manner can prevent unauthorized operation of
the machine, which is especially important if the
machine is not stored inside an access-restricted
building.
I M P O RTA N T: Locking the switch with a padlock
only restricts its function. It is not a substitute
for disconnecting power from the machine when
adjusting or servicing.
Shaft Padlock
ON/START
Button
OFF/STOP
Paddle
Figure 3.Switch disabled by padlock.
Children or untrained people can be
seriously injured by this machine. This
risk increases with unsupervised operation.
To help prevent unsupervised operation,
disable and lock the switch before leaving
machine unattended! Place key in a well-
hidden or secure location.
The padlock shaft diameter is important to
the disabling function of the switch. With
any padlock used to lock the switch, test the
switch after installation to ensure that it is
properly disabled.