Shurco LITEALL SMART2 Remote User manual

P/N 1127747 Rev. A
SMART2™ Remote

Shur-Co®, LLC Terms & Conditions
SHIPPING. Orders are shipped F.O.B. from the Shur-Co®, LLC sites listed
below. No full freight isallowed or prepaid shipment accepted unless quoted
and approved in writing prior to acceptance of the order. All shipments are
made by the most reasonable means in accordance with size and weight of
order, unless specifi ed routing instructions are furnished by the customer.
Shipments are made daily via U.P.S. and common carrier. Claims for short-
ages must be made within 10 days. All claims for damages or loss in transit
must be made with the carrier. No collect calls will be accepted. To ensure
delivery of orders, we need your full street address and phone number. When
you receive your shipment, examine it carefully. Be sure all cartons listed on
the delivery sheet are accounted for. Large items may be packaged separate-
ly. If a carton is damaged, open it and inspect the contents before signing for
delivery. If merchandise is damaged, describe damage on the delivery receipt.
Failure on your part to document damaged or missing merchandise on the
delivery receipt releases the carrier of all liability; repair or replacement will be
the customer’s responsibility.
WARRANTY. We warrant all new products are free of defects in materials and
workmanship.* This warranty is effective if products are properly installed and
used for the purpose for which they were intended and applies to the original
buyer only. Except as set forth above or in any product-specifi c warranty docu-
mentation, we make no other warranties, express or implied, including but not
limited to warranties of merchantability of fi tness for a particular use.
Returns of a product for warranty must be accompanied by a Return Merchan-
dise Authorization number (RMA#), obtained by by calling Customer Service
at 866-748-7435, and sent, with freight paid by us, to Shur-Co®, LLC, 2309
Shur-Lok St., PO Box 713, Yankton, SD 57078. All products returned without
an RMA# will be refused. When we issue the RMA#, we will also issue a call
tag to have UPS (or other freight company) pick up the product. C.O.D. returns
not accepted. We will pay no storage fees for a warranty product return prior to
pick by us or the freight company. If a warranty product return is scheduled to
be picked up by us, we will pick up the product at our earliest convenience.
If a product returned is found, in our judgement, to be defective in material
or workmanship, our obligation under this warranty is limited to the repair or
replacement of the product, which will be made by us. Repair or replacement
will be at our discretion, with replacements being made using current products
performing in the equivalent function. Labor charges, other than those incurred
at our factory, including, but not limited to, any labor to install a repaired or
replacement product, are not covered under this warranty. All expenses asso-
ciated with delivering defective products to our factory and delivering repaired
or replacement products from our factory to the owner will be paid by us.
If the product returned is found, in our judgement, to be non-warrantable, the
owner will be contacted to authorize repair work, purchase of a replacement
product or return of the product, all of which will be at the owner’s expense.
Payment authorization must be received by us before any non-warrantable
product is repaired, replaced or returned. All expenses associated with deliver-
ing the repaired non-warrantable product, a replacement product or the non-
warrantable product from our factory to the owner will be paid by the owner.
In no event will we be liable for any damages of any kind to person, product or
property, including but not limited to indirect, incidental, special, consequential
or punitive damages, or damages for loss of profi ts or revenue, even if we
have been advised of the possibility of such damages. There are no warran-
ties for used products or products that have been repaired, altered, modifi ed
or subjected to misuse, negligence or accident. We will not repair or replace
products that fail or malfunction due to ordinary wear and tear, except as
expressly noted in a product-specifi c warranty. Use of non-Shur-Co®, LLC
parts in conjuction with Shur-Co®, LLC products will void this product warranty.
*Certain products have specifi c warranties that differ from this warranty, for example motors and elec-
tronics. Product-specifi c warranty documentation is available for these items. In the event of a confl ict
between this warranty and a product-specifi c warranty, the product-specifi c warranty will govern.
RETURN POLICY. All sales fi nal. See WARRANTY above for return details.
OTHER. All prices, product listings, sizes, weights and manufacturing details
are subject to change without notice. No person is authorized to modify the
foregoing conditions of sale whatsoever.
SHUR-CO® of NORTH DAKOTA
1746 4th Ave. NW
West Fargo, ND 58078
Ph 877.868.4488 | Fax [phone]
SHUR-CO® of OHIO
1100 N. Freedom, St. Rt. 88 & 14
Ravenna, OH 44266
Ph 866.356.0242 | Fax [phone]
SHUR-CO® of TEXAS
34505 I-10 West, S. Frontage Rd.
Brookshire, TX 77423
Ph 866.689.0039 | Fax [phone]
SHUR-CO® UK, Ltd.
Unit 41 Rochester Airport Estates
Laker Rd., Rochester, Kent ME1 3QX
Ph +44 (0)1795.473499
Fax [phone]
For more info, log on to our website:
www.shurco.com
Corporate HQ and Outlet Store
SHUR-CO® of SOUTH DAKOTA
2309 Shur-Lok St., PO Box 713
Yankton, SD 57078-0713
Ph 800.474.8756 | Fax [phone]
ShurTite™ Service Centers
SHUR-CO® of CANADA
490 Elgin St., Unit #1
Brantford, Ontario N3S 7P8
Ph 800.265.0823 | Fax [phone]
SHUR-CO® of SIOUX FALLS
47184 258th St., Suite B
Sioux Falls, SD 57107
Ph 844.573.9322 | Fax [phone]
SHUR-CO® of ILLINOIS
Ph 866.356.0246 | Fax [phone]
SHUR-CO® of OHIO
Ph 866.356.0242 | Fax [phone]
SHUR-CO® of COLORADO
10220 Brighton Rd., Unit #1
Henderson, CO 80640
Ph 866.355.9173 | Fax [phone]
SHUR-CO® of FLORIDA
3353 SE Gran Park Way
Stuart, FL 34997
Ph 800.327.8287 | Fax [phone]
SHUR-CO® of ILLINOIS
3993 E. Mueller Ave.
Decatur, IL 62526
Ph 866.356.0246 | Fax [phone]
SHUR-CO® of IOWA
3839 Midway Blvd.
Ft. Dodge, IA 50501
Ph 866.356.0245 | Fax [phone]
SHUR-CO® of MICHIGAN
5100 Lakeshore Dr.
Lexington, MI 48450
Ph 800.327.8287 | Fax [phone]
SHUR-CO®, LLC SERVICE AND DISTRIBUTION CENTERS
P/N 1127747 Rev. A

SMART2™ LiteALL™
P/N 1127747 Rev. A
Thank you for buying this product from Shur-Co®. We appreciate your
condence in our products. Please read and thoroughly understand
this manual before installing and/or operating this system.
Pay particular attention to important safety and operating instructions,
as well as warnings and cautions. The hazard symbol is used to
alert users to potentially hazardous conditions and is followed by cau-
tion, warning or danger messages.
Failure to READ AND FOLLOW INSTRUCTIONS could result in fail-
ure of your system and/or personal injury. Your trailer requirements
may, however, call for minor variations to these instructions.
Please inspect your system periodically. Repair or replace worn or
damaged parts to your system.
QUESTIONS? CALL OUR HELP LINE:
1-866-748-7435
MON-FRI 8 AM-5 PM CENTRAL TIME
!
SMART2™ LiteALL™ Features & Operation .....................................1
SMART2™ LiteALL™ System Components ......................................2
LiteALL™ Control Module Installation ............................................3-4
LiteALL™ Work Light Installation ....................................................5-6
Programming SMART2™ Remote to Control Module.....................7-8
Setting Operating Mode...................................................................8-9
Renaming Control Module Outputs ..................................................10
Electric Wiring - Wiring Diagrams................................................11-12
We at Shur-Co® are concerned with your safety and the safety of all
those operating this system. Therefore, we have provided safety de-
cals at various locations on your system. Keep decals as clean as pos-
sible at all times. Replace any decal that has become worn or dam-
aged, painted over or otherwise difcult to read. Replacement decals
are available through Shur-Co® dealers.
TABLE OF CONTENTS
MESSAGE TO OWNERS
SAFETY
1. Always wear safety glasses during installation.
2. Keep body and clothing clear of moving parts.
3. No other use of this system is authorized,
except as designed.
SAFETY INSTRUCTIONS

P/N 1127747 Rev. A
1
SMART2™ LiteALL™ module has been specically designed
for use with Shur-Co's exclusive SMART2™ wireless remote.
Module has two outputs which operate independently using
integrated push buttons and has option of linking two outputs
when controlled via SMART2™ remote.
Utilizing optional output splitters, up to four high-intensity Shur-
Co® LED work lights can be connected to each output. Also
available are output extension cables, conveniently allowing
high-intensity LED work lights to be mounted where needed.
SMART2™ LiteALL™ is a valuable addition to Shur-Co's
SMARTrailer™ lineup.
• SMART2™ LiteALL™ control module has two output chan-
nels which can be controlled independently or together in
linked mode using integrated push buttons .
• Output splitters are available, allowing up to four high-inten-
sity LED work lights to be connected to each output.
• Extension cables are available, allowing convenient and
useful mounting options for work lights and other devices.
• Control module is quick and easy to introduce to an ad-
ditional SMART2™ remote.
• Use your SMART2™ remote to control multiple SMART2™
LiteALL™ modules. You can assign custom names to each
module and to both outputs on each module.
SMART2™ LiteALL™ Features & Operation
control module
output B Button
output A Button
output device A
(led work light
or other low
current device)
output A
connector
output B connector
(output splitters Are
AvAilABle
output device B
(led work light
or other low
current device)
SMART2™ LITEALL™ OPERATION
• When SMART2™ LiteALL™ module is connected to 12-volt
power source, outputs can be turned on manually or with a
paired SMART2™ remote.
• To manually control module, simply press OUTPUT A button
on module to toggle device(s) connected to OUTPUT A chan-
nel. Press OUTPUT B button on module to toggle device(s)
connected to OUTPUT B channel.
• To remotely control LiteALL™ module after it has been intro-
duced to SMART2™ remote, select LiteALL™ module from
main menu on remote screen. Refer to section on program-
ming remote to control module for more information.
Press left operational button directly beneath remote screen
to toggle device(s) connected to OUTPUT A on and off. Press
right operational button directly beneath remote screen to
toggle device(s) connected to OUPUT B on and off.
Linked Output Mode:
Press either operational button directly under remote screen
to simultaneously toggle both outputs on or off. See section on
setting operating mode for more information.
Specications
• System voltage: 10 to 16 volts DC
• System current: 8 amps maximum per chan-
nel (four Shur-Co® LED work
lights per channel)
• Reverse polarity protection: Yes
• Work light output: 1600 lumens
• Work light power: 24 watts
• Work light IP rating: IP67
• Work light life: 30,000 hours estimated
optionAl
smArtwire™
AdApter to smArtwire™
junction Block
power cABle

P/N 1127747 Rev. A
2
SMART2™ LiteALL™ System Components
1122704 Extension Cable - 20'
(w/WeatherPack Connector)
1122706 LED Work Light - 24 Watt
(w/WeatherPack Connector)
1127810 SMART2™ LiteALL™
Control Module
SMART2™ LiteALL™ Module Mounting Hardware
(Included With Replacement Module P/N 1127810)
LED Work Light Cable Routing Hardware
(Order One w/Each Additional Work Light)
1127546 Hardware Bag
1120672 Hardware Bag
1704405 Pan Hd. Self-Drilling Screw - #8 x 3/4" (qty. 6)
J
1704699 Nylon Wire Clip - 5/16" Natural (White) (qty. 6)
L
1704698 Nylon Wire Clip - 1/4" Black (qty. 6)
M
1704397 Rubber Grommet - 7/16" x 15/16"
N
1703282 Rubber Grommet - 7/8" x 1-5/8"
P
1703282 Rubber Grommet - 7/8" x 1-5/8"
P
1706007 Hex Head Self-Drilling Screw #12 x 1-1/2" (qty. 4)
K
1704405 Pan Hd. Self-Drilling Screw - #8 x 3/4" (qty. 6)
J
1122690 SMARTwire™ Power Cable
Adapter (w/WeatherPack Connector)
1122705 LiteALL™ Output Splitter
(w/WeatherPack Connector)
A
B
1122108 SMART2™ Remote Kit
SMART2™ Transmitter w/Charging
Cradle
1704958 SMART2™
Charging Cable
C
D
F
E
1120504 LiteALL™ Junction Box Kit
W
• Allows for splicing into 12-volt
power and ground connection
on non-SMARTwire™ 4500
Series systems (remote
systems only).
• Includes 6-ga. x 1/4" stud ring
terminals (qty. 4) and 3' 6-ga. wire.
1120849 Junction Block Kit w/Harness Plug
hArness
plug
lock pins
junction Block
G
1120670 SMARTwire™ Dual-Conductor Socket
H

P/N 1127747 Rev. A
3
LiteALL™ Control Module Installation
STEP 2: If power and/or output cables are to pass THROUGH
mounting surface (.150" max. wall thickness), use
1-1/4" hole saw to cut hole directly behind module.
Pass cables through grommet
P
, then insert grom-
met into hole.
STEP 4: Fasten LiteALL™ control module to mounting surface
with four self-drilling screws K.
Item Description
A. Control Module
J. Pan Head Self-Drilling Screw #8 x 3/4"
K. Hex Head Self-Drilling Screw - #12 x 1-1/2"
L. Nylon Wire Clip - 5/16" Natural
P. Rubber Grommet - 7/8" x 1-5/8"
liteAll™
control
module
cutouts
liteAll™
control
module
NOTE: Keep in mind that power cable on module is 8' long
and must be connected to 12 volts.
K
power cABle
output cABles
cut 1-1/4"
hole
liteAll™ control module
power cABle
output cABles
P
STEP 3: If power and/or output cables are NOT being routed
through mounting surface, route through cutouts in
bottom sidewall of LiteALL™ control module.
STEP 1: Review wiring diagram. Determine mounting location
for LiteALL™ control module. If SMART2™ remote
will be used to operate module, it is recommended
to locate module where user will have direct line of
sight to module while operating remote.
P
K
A
L
J

P/N 1127747 Rev. A
4
STEP 7: Use wire clips L and/or cable ties to secure power and
output cables. Use drill and #2 Phillips bit to self-drill
screws J and secure wire clips.
LiteALL™ Control Module Installation - continued
STEP 5: Route power cable from LiteALL™ module to power
source. Refer to wiring diagram.
STEP 6: Disconnect power from power source. Prepare power
cable for connection to power source and connect as
follows:
J
6-hole junction Box
6-gA. wire
L
• Connect LiteALL™ power cable to SMARTwire™ adapter
cable.
POWER SUPPLIED FROM SMARTWIRE™ CONNECTION
POWER SUPPLIED VIA OTHER MEANS
• White wire is positive. Connect white wire to positive 12-volt.
Black wire is negative. Connect black wire to negative post.
• Do not leave power connections exposed to elements. If
needed, optional sealed junction box kit W is available.
• Plug adapter cable into junction block Gand secure with
lock pins.
power cABle
AdApter
cABle
AdApter
cABle
junction Block
lock pins
ring terminAls
hArness plug
smArtwire™ socket supplying
12vto junction Block
GsmArtwire™
supplying
power to 4500
or protrAp®
power or output

P/N 1127747 Rev. A
5
LiteALL™ Work Light Installation
STEP 1: Use 1/2" and 9/16" combination wrenches to assemble
LED work light mounting brackets. Use hardware
found in LED work light boxes as shown.
STEP 2: Drill 13/32" hole in desired location for work light
mounting stud. Insert stud through hole and use
11/16" combination wrench to fasten lock washer and
mounting nut.
STEP 3: If work light cable is to be passed through mounting
surface, use 1-1/4" hole saw to cut hole for grommet
P. Thread work light cable through grommet, then
insert grommet into hole.
shown assembled
work
light
cABle
1-1/4" hole
P
NOTE: If WeatherPack pin removal tool (Delphi P/N 12014012)
is available, smaller grommet can be used. Remove plastic
connector from pins, drill 11/16" hole, pass pins through
grommet and drilled hole, then re-attach plastic connector (B
side to black wire) and insert grommet .
N
Item Description
B. LED Work Light - 24 Watt
D. Extension Cable - 16 Ga. 2 Conductor - 20'
J. Pan Hd. Self-Drilling Screw - #8 x 3/4"
M. Nylon Wire Clip - 1/4" - Black
N. Rubber Grommet - 7/16" x 15/16"
P. Rubber Grommet - 7/8" x 1-5/8"
hArdwAre
supplied w/
work light
B
P
N
D
J
M

P/N 1127747 Rev. A
6
LiteALL™ Work Light Installation - continued
STEP 6: Coil and secure any excess cable with cable ties.
STEP 5: Use wire clips M and/or cable ties to secure work light
and extension cables. Use drill and #2 Phillips bit to
self-drill screws J to secure wire clips.
STEP 4: Route work light cable to LiteALL™ control module.
Verify cable routing before securing cable. If 20' exten-
sion cable
D
is needed, route extension cable between
LiteALL™ control module and work light cables.
NOTE: If needed, 20' extension cables are available (see
parts list).
J
work light cABle
M
STEP 7: Repeat steps above for each additional work light. If
more than one work light is to be connected to either
LiteALL™ module output, insert output splitter E.
E
liteAll™
module
output
work light cABles
CAUTION
Disconnect LiteAll™ before welding onto truck or
trailer. Failure to disconnect module may cause
damage and will void warranty.
!
NOTICE
Do not power any Shur-Co®wireless system with
battery charger alone, as this will likely cause
system abnormalities and/or system malfunction.
Instead, use a 12-volt truck/automobile battery to
provide power to trailer.
!

P/N 1127747 Rev. A
7
Programming SMART2™ Remote to Control Module
FIGURE 1
STEP 2: From Main Menu on SMART2™ remote, arrow to
Setup option and press Select.
Pairing devices (introducing remote to LiteALL™):
Before remote can operate LiteALL™ module, they must be
paired, or introduced. If remote must be introduced to LiteALL™
module, or if second remote is purchased later, follow instruc-
tions below:
MAIN MENU
SETUP
TARP
FRONT HOPPER
BACK HOPPER
NEW DEVICE
BACK TO SETUP
WAITING . . .
HOLD BUTTON ON
TARGET RECEIVER
FOR 5 SECONDS
TO PAIR DEVICE.
FIGURE 3
STEP 4: Remote will now be waiting for receiver to enter pairing
mode.
FIGURE 2
STEP 3: Arrow to Add Device and press Select.
SETUP MENU
TO MAIN MENU
DEFAULT DEVICE
DEVICE ORDER
ADD DEVICE
EDIT DEVICE
DELETE DEVICE
INFORMATION
STEP 1. Make sure LiteALL™ control module is connected to
power.
STEP 5: On LiteALL™ control module, press and hold both
OUTPUT A and OUTPUT B buttons for approximately
six seconds.
NOTE: Refer to SMART2™ remote Owner's Manual for com-
plete remote instructions.
output A
Button
output B
Button

P/N 1127747 Rev. A
8
STEP 6: Remote will conrm it has detected LiteALL™ module.
Verify device type is LIGHT and press Select.
FIGURE 5
STEP 8: Remote will display INFO SAVED to conrm remote
has been successfully introduced to LiteALL™.
STEP 9: Repeat steps 1 to 8 for any additional remotes to be
programmed to LiteALL™ module.
Programming SMART2™ Remote to Control Module - continued
ADD NEW DEVICE
DEVICE FOUND
TYPE: LIGHT
ID: 0000008E
VERSION: 011
ADD DEVICE
CANCEL
NOTICE
If the device type is incorrect, call the Shur-Co®Help
Line. You can damage your system if you operate
the wrong device-type receiver on your system.
!
STEP 7: You may rename device at this time, or it can be done
later, if desired. If you choose to rename at this time,
see section on renaming device in your SMART2™
remote Owner's Manual. If current name is accept-
able, highlight Accept and press Select to continue.
FIGURE 6
CHANGE NAME
LGHT0000008E
ACCEPT
CANCEL
ABCDEFGHIJKLM
NOPQRSTUVWXYZ
0123456789<_
STEP 1: From main menu on SMART2™ remote, arrow to
Setup option and press Select.
STEP 2: Arrow to Edit Device and press Select.
Setting operating mode (linked or unlinked outputs):
Using SMART2™ remote, you may link OUTPUTS A and B so
they turn on or off together when using remote. This is referred
to as LINKED MODE.
At any time, remote can be set to operate LiteALL™ module
in LINKED or UNLINKED mode by following these instructions:
FIGURE 7
MAIN MENU
SETUP
TARP
FRONT HOPPER
BACK HOPPER
LIGHTS
FIGURE 8
SETUP MENU
TO MAIN MENU
DEFAULT DEVICE
DEVICE ORDER
ADD DEVICE
EDIT DEVICE
DELETE DEVICE
INFORMATION

P/N 1127747 Rev. A
9
STEP 3: Arrow to device for which you want to change operat-
ing mode and press Select.
STEP 4: Highlight Default Mode and press Select.
STEP 5: Highlight desired operating mode and press Select.
STEP 6: Remote will conrm that mode has been changed.
Press Select to nish.
EDIT DEVICE
BACK TO SETUP
TARP
FRONT HOPPER
BACK HOPPER
LIGHTS
FIGURE 9
FIGURE 10
EDIT DEVICE
LIGHT
BACK TO SETUP
CHANGE NAME
NAME OUTPUTS
DEFAULT MODE
SET TO LEARN
DELETE DEVICE
FIGURE 11
FIGURE 12
MODE CHANGED
SELECT CONTINUE
LINKING MODE
LIGHT
DEVICE UNLIMITED
CANCEL
LINKED MODE
UNLINKED MODE
Programming SMART2™ Remote to Control Module - continued

P/N 1127747 Rev. A
10
Renaming Control Module Outputs (Output A & Output B)
Renaming Outputs (Outputs A and B):
In addition to giving LiteALL™ module a custom name on your
SMART2™ remote, you can also rename each output displayed
on operational screen by following this procedure:
FIGURE 13
FIGURE 14
SETUP MENU
TO MAIN MENU
DEFAULT DEVICE
DEVICE ORDER
ADD DEVICE
EDIT DEVICE
DELETE DEVICE
INFORMATION
FIGURE 15
EDIT DEVICE
BACK TO SETUP
TARP
FRONT HOPPER
BACK HOPPER
LIGHTS
FIGURE 16
FIGURE 17
FIGURE 18
STEP 2: Arrow to Edit Device and press Select.
STEP 3: Use arrow buttons to highlight LiteALL™ device you
wish to edit, then press Select.
STEP 4: Highlight Name
Outputs and press Select.
STEP 5: Arrow up or down to highlight back arrow symbol and
press Select to delete unwanted characters.
STEP 6: Arrow up or down to desired characters and enter by
pressing Select. When done, arrow to Accept and
press Select.
STEP 7: Remote will conrm name has been changed. Press
Select button to nish.
delete
unwanted
characters
with this
symbol
STEP 1: From Main Menu, arrow to Setup and press Select.
OUT A
NAME CHANGED
SELECT CONTINUE
STEP 8: Repeat steps 5 through 7 for OUTPUT B.
MAIN MENU
SETUP
TARP
FRONT HOPPER
BACK HOPPER
LIGHTS
output
nAmes Are
limited to six
chArActers
NAME OUTPUT A
OUT A
ACCEPT
CANCEL
ABCDEFGHIJKLM
NOPQRSTUVWXYZ
0123456789<_
EDIT DEVICE
LIGHTS
BACK TO SETUP
CHANGE NAME
NAME OUTPUTS
DEFAULT MODE
SET TO LEARN
DELETE DEVICE
NAME OUTPUT A
LIGHT1
ACCEPT
CANCEL
ABCDEFGHIJKLM
NOPQRSTUVWXYZ
0123456789<_

P/N 1127747 Rev. A
11
Electric Wiring - Wiring Diagrams
POWER SUPPLIED FROM SMARTWIRE™
(LITEALL™ WITH 4500 SERIES)
smArt2™ liteAll™
control module
junction Block
smArtwire™
AdApter
smArtwire™
conductor
socket
12vpower
out to 4500
series system
plug
POWER SUPPLIED FROM SMARTWIRE
(LITEALL™ WITH PROTRAP®)
extension cABle
supplying power
to front
protrAp®
smArt2™ liteAll™
control module
smArtwire™
AdApter
junction Block
to reAr
protrAp®

P/N 1127747 Rev. A
12
Electric Wiring - Wiring Diagrams - continued
ON OTHER INSTALLATIONS, WIRING IS DETERMINED BY USER
hook to power using 16-ga. or larger wire
POWER SUPPLIED FROM JUNCTION BOX
positive BAttery
connection (12v)
negAtive BAttery
connection
BlAck wire to negAtive
post (crimp 1/4" ring
terminal to black wire)
white wire to positive post
(crimp 1/4" ring terminal to
white wire)
12vsupply to 4500
receiver Box (if present)
gnd connection to 4500
receiver Box (if present)