Sicma TR 200 User manual

TRANSLATION OF ORIGINAL INSTRUCTIONS
903631002~00
1
002~00
002 00
S
Shredder
TR 200•225•255•280
USE AND MAINTENANCE MANUAL

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TR shredder

TR shredder
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INDICE
1. INTRODUCTION 5
1.1 SOME NOTES REGARDING THE USER MANUAL 5
1.2 DECLARATION OF CONFORMITY 6
1.3 LIST OF RESIDUAL RISKS 7
1.4 GENERAL DELIVERY NOTES 8
1.5 SHREDDER IDENTIFICATION AND MANUAL CODE 9
1.6 DECLARED USE 10
1.7 SHREDDER COMPOSITION 11
1.8 OPTIONAL 12
2. SAFETY 13
2.1 DEFINITIONS 13
2.2 CONVENTIONAL SYMBOLS 13
2.3 SAFETY PRESCRIPTIONS 14
2.4 OPERATOR REQUISITES 14
2.5 CLOTHING AND PPE 15
2.6 MACHINE USE 15
2.7 SAFETY DEVICES 16
2.8 REASONABLY PREDICTABLE INCORRECT USE 16
2.9 POSITION OF PICTOGRAMS ON THE MACHINE 17
3. UNLOADING AND UNPACKING THE SHREDDER 19
3.1 SHREDDER PROTECTED BY HEAT-SHRINKABLE FILM 19
3.2 SHREDDER IN WOODEN CRATE 20
4. TECHNICAL FEATURES 22
5. START-UP 23
5.1 3-POINT HITCH CONNECTION 23
5.2 CARDAN SHAFT CONNECTION 25
5.3 CHECK THE STABILITY OF THE TRACTOR-SHREDDER COMPLEX 26
5.4 ROAD TRANSPORT 26
5.5 MACHINING 27
6. STOPS 29
7. ADJUSTMENTS 30
7.1 WORKING HEIGHT ADJUSTMENT 30
7.2 ADJUSTING BELT TENSION 31
8. ROUTINE MAINTENANCE 32
8.1 CONTROL AND REPLACEMENT OF THE OIL IN THE SPEED INCREASING GEAR UNIT 33
8.2 GREASING 34
8.3 REPLACING THE DRIVE BELTS 35
8.4 REPLACING KNIVES/HAMMERS 36
9. CARDAN SHAFT 37
10. CLEANING 38
11. STORAGE AND WINTERING 38
12. SCRAPPING 39
13. QUICK CONSULTATION TABLES 39
13.1 COUPLING TORQUE TABLE 39
13.2 TROUBLESHOOTING TABLE 40

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TR shredder
13.3 MAINTENANCE TABLE 41
14. SPARE PARTS 42
15. WARRANTY 42

TR shredder
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Congratulations on your purchase of the
TR Shredder
The TR shredder is manufactured by SICMA S.p.A, which has been produc-
ing agricultural machines for over 40 years.
The TR shredder has all safety and quality requisites required for this type
of equipment.
Remember that to obtain the best performance and make the best of the
production features, it is necessary to know the instructions and information
contained in this manual and follow the same.
1. INTRODUCTION
1.1 SOME NOTES REGARDING THE USER MANUAL
Remember that the USER MANUAL is not an accessory of the shredder but
is an INTEGRAL part and a SAFETY MEASURE (EN 12100-1).
For this reason:
• kept in a good state;
• it must be kept near to the equipment;
• pass it to any operator user, maintenance technician, handler or suc-
cessive owner.
In this way, the shredder can be used in the best way for all functions for
which it has been manufactured and in maximum safety.
The manual must not be damaged, it must remain integral (do not rip the
sheets), must be kept away from humidity and heat. During consultation it
must not be covered in grease or its legibility deteriorated.
If this manual is lost or damaged, ask for a copy from the Manufacturer or
nearest Dealer.
To ease consultation, the manual has been divided into parts so that every
phase is described well.
With these arrangements, SICMA intends to unmistakably call the opera-
tor's attention to the dangerous situations that may occur.
TRANSLATION OF ORIGINAL INSTRUCTIONS
903631002~00
1
002~00
002 00
Shredder
Tr180•200•220•250•280
USE AND MAINTENANCE MANUAL

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TR shredder
1.2 DECLARATION OF CONFORMITY
The machine is delivered accompanied by the following Declaration of Con-
formity.
Lorenzo Aurora
AMMINISTRATORE UNICO
EC DECLARATION OF CONFORMITY
The company
Sicma s.p.a. - C.da Cerreto, 39 - 66010 Miglianico (Ch) - Italy
Tel.: [phone] - Fax: [phone]
e-mail: [email protected] - http://www.sicma.it
hereby declares that:
product: SHREDDER
model: TR
serial number:
complies with the essential requirements for safety and health of Directive 2006/42/CE.
To fulfil the above mentioned Directive have been applied the following harmonised standards:
- UNI EN 745:2010, UNI EN ISO 4254-1:2010, UNI EN ISO 12100-1:2009, UNI EN ISO 12100-2:2009
and the technical standards and specifications
- ISO 11684:1995, ISO 13852:1996, UNI 9456:1989.
The person authorised to compile the technical file is Mr. Lorenzo Aurora
Miglianico, 29-12-2009

TR shredder
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1.3 LIST OF RESIDUAL RISKS
Even though SICMA has done everything possible to be in line with state-
of-the-art safety and in compliance with all Directives, Laws and Standards
available, some residual risks still exist:
• CUT/CRUSHING HAZARD DUE TO CONTACT WITH TOOLS (rotor)
• ENTANGLEMENT/DRAGGING HAZARD (rotor and Cardan shaft)
• OVERTURNING/CRUSHING HAZARD (shredder)
• BURNS HAZARD (gear transmission box)
• CUT/SHEARING HAZARD
Therefore, anyone using the machine or performing maintenance on the
same, must be trained and aware of the fact that dangers exist and in spite
the use of protections to reduce them, it is not possible to eliminate them
totally.
The staff assigned to these operations must always have the use and main-
tenance manual available for consultation.
The use and maintenance manual states all indications requested from
point 1.7.4 (User instructions) of Attachment 1 of the Machinery Directive
and specific request is made to comply with the prescriptions, so as not to
cause accidents that can injure persons.

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TR shredder
1.4 GENERAL DELIVERY NOTES
The shredder has been manufactured in compliance with the 2006/42/CE
Directive and has been designed observing the guide lines of the Technical
Standards relative to the shredder.
Therefore, the machine does not represent a danger for the operator if used
according to the instructions in this manual and on condition that the safety
devices are kept constantly efficient.
SICMA INFORMS THAT ANY MODI-
FICATION OR TAMPERING OF THE
SHREDDER OR ANY OPERATION
PERFORMED IN DISAGREEMENT
WITH WHAT WRITTEN IN THIS
MANUAL, ESPECIALLY FAILURE TO
COMPLY WITH THE SAFETY PROVI-
SIONS, AS WELL AS MAKING THE
WARRANTY NULL AND VOID, RE-
LIEVES SICMA FROM ANY LIABILITY
FOR DAMAGE TO OBJECTS AND IN-
JURY TO PERSONS.
Some of the devices described in this
manual may not be present on your
machine, depending on the chosen
set-up and the market of destination.
It must be remembered that all techni-
cal values refer to the standard shred-
der (see Chap. 4 “Technical Features”)
and the drawings and any other docu-
ment delivered along with the shredder
are the property of SICMA, which reserves all rights and reminds that they
cannot be made available to third parties without its written approval.
Therefore, any reproduction, even partial, of the text and illustrations is pro-
hibited.
The information, descriptions and illustrations contained in this manual re-
flect the state of the art of the machine at the moment it was put on the
market.
The Manufacturer reserves the right, at any time, to apply modifications to
the machinery for technical or commercial reasons. Such modifications do
not oblige the Manufacturer to intervene on machines sold up until that mo-
ment, nor to consider this publication inadequate.
Any integration that the Manufacturer will consider opportune to supply later
on must be preserved together with the manual and be considered an inte-
gral part of the same.
The shredder and its parts and/or accessories are normally delivered by
lorry or container.
On receipt of the machine, check that:
• the supply corresponds with the order specifications (see transport doc-
ument or packing-list)
• there is no damage to the shredder or accessories
• in the event of damage or missing pieces, inform the SICMA or its area
representatives, the carrier or its insurance immediately in detail and/
or with photos
• the spare parts or equipment supplied are sometimes in separate con-
tainers.
are the property of SICMA which re

TR shredder
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1.5 SHREDDER IDENTIFICATION AND MANUAL CODE
For any after-sales requests or information regarding the shredder, contact
SICMA or its after-sales centres always stating the model and the serial
number given on the plate.
The identification code of this manual is written on the cover.
Write the number in a safe place so that if this manual is lost or damaged,
another copy can be requested from SICMA or the nearest dealer by also
stating the serial number visible in the marking.
TRANSLATION OF ORIGINAL INSTRUCTIONS
903631002~00
1
002~00
002 00
Shredder
Tr180•200•220•250•280
USE AND MAINTENANCE MANUAL
Shredder
TR 200
00218
2012
688 Kg
540 rpm

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TR shredder
1.6 DECLARED USE
The TR shredder has been designed to be used exclusively in the agricul-
tural sector, for mowing grass, maize stalks, maize and branches up to a
diameter of about 8 cm. according to the type of tool used.
Te machine is carried by the tractor via 3-point hitch and acts on the material
via the rotation of the tool-holder shaft, which turns at high speed activated
by the tractor PTO via cardan connection.
The machine is not suitable to be used in other sectors than in agriculture.
USE ENVIRONMENT
The shredder works:
• in open fields, on non friable land, not excessively stony with a maxi-
mum gradient of 3°
• in environments with a temperature from 0˚÷ 50˚C.
IMPROPER USE
Any use different to that declared is to be considered im-
proper.
Sometimes the operator uses the shredder incorrectly, be-
low find some examples the must NOT BE PERFORMED.
The operator must not:
• connect the shredder to a Cardan shaft with higher
or lower power transmission capacity.
• work in reverse gear,.
• couple the shredder to vehicles of unsuitable pow-
er or weight
• assemble the shredder without securing the re-
bound tie rods of the three-point hitch of the tractor’s el-
evator
• lift the equipment when the PTO is rotating
• make curves or reverse with the shredder lowered.
Remember that the shredder is developed only for the purpose of the de-
clared use.
Any other use is to be considered improper.