Sicor SGS6 Operating instructions
Copy of the original file MUM0126_REV05 Italian
OPERATION AND MAINTENANCE MANUAL
SGS6
COD.: MUM0126 REV. 05
english
SICOR S.p.A.
Head Office and Production Centre
Viale Caproni 32 (Industrial Area) 38068 Rovereto (TN) Italy
WŚнϯϵϬϰϲϰϰϴϰϭϭϭപ&ĂdžнϯϵϬϰϲϰϰϴϰϭϬϬ
ǁǁǁƐŝĐŽƌͲƐƉĂŝƚപŝŶĨŽΛƐŝĐŽƌͲƐƉĂŝƚ
DhDϬϭϮϲƌĞǀϬϱപͲϭͲ
പSGS6
INDEX
1. LETTER TO THE CUSTOMER ..............................................................................................2
2. DESCRIPTION OF THE GEARLESS MACHINE .....................................................................2
2.1. DIMENSIONS/TECHNICAL SPECIFICATIONS SGS6 ............................................................3
3. MACHINE IDENTIFICATION ...............................................................................................4
4. WARRANTY ........................................................................................................................5
5. GENERAL DELIVERY NOTES ...............................................................................................6
6. SAFETY PRECAUTIONS.......................................................................................................7
7. SAFETY REQUIREMENTS ...................................................................................................8
8. MOVING THE WINCH........................................................................................................10
9. NOTES FOR INSTALLATION ................................................................................................12
9.1. MECHANICAL INSTALLATION ............................................................................................12
9.1.1. CABLE INSTALLATION.........................................................................................................13
9.1.2. SECURING THE GEARLESS MACHINE .............................................................................13
9.1.3. CABLE GUARD....................................................................................................................13
9.2. ELECTRICAL INSTALLATION................................................................................................14
9.2.1. ELECTRIC MOTOR ..............................................................................................................14
9.2.2. TERMINAL BOARD WIRING DIAGRAM.............................................................................15
9.3. ENCODER ...........................................................................................................................16
ϵϯϭ^K>hdZKdZzEKZKE&/'hZd/KEͲEd/EdZ&............................17
9.3.2. ROTARY ENCODER SIN/COS INTERFACE CONFIGURATION..............................................19
9.3.3. INSTRUCTIONS FOR INSTALLING THE EXTENSION CABLE ON THE HEIDENHAIN
ENDAT ECN 1313 ENCODER........................................................................................................ 20
9.4. ELECTROMAGNETIC BRAKE ..............................................................................................22
9.4.1. EMC DIRECTIVE..................................................................................................................23
9.4.2. MANUAL BRAKE RELEASE LEVER REMOTE CONTROL KIT ...............................................24
9.4.3. MANUAL BRAKE RELEASE LEVER EXTENSION KIT............................................................26
9.5. POWER SUPPLY UNIT ........................................................................................................ 27
9.5.1. POWER SUPPLY UNIT ELECTRICAL CONNECTION DRAWINGS ........................................28
10. STARTING THE GEARLESS MACHINE FOR THE FIRST TIME............................................30
11. MAINTENANCE..................................................................................................................31
11.1. ENCODER REPLACEMENT .................................................................................................32
11.2. VENTILATION KIT ...............................................................................................................33
12. EMERGENCY OPERATION..................................................................................................34
13. DISPOSAL/RECYCLING .......................................................................................................34
DhDϬϭϮϲƌĞǀϬϱപͲϮͲ
പSGS6
1. LETTER TO THE CUSTOMER
Dear Customer,
SICOR gearless machines are designed and manufactured in accordance with the Machinery
ŝƌĞĐƟǀĞϮϬϬϲϰϮϮϬϭϰϯϯhEϴϭͲϮϬEϴϭͲϱϬhE/EϭϮϭϬϬŝŶĨƵůůƌĞƐƉĞĐƚŽĨƚŚĞ
ƌĞŐƵůĂƟŽŶƐŝŶĨŽƌĐĞ
dŚĞLJĚŽŶŽƚƚŚĞƌĞĨŽƌĞƌĞƉƌĞƐĞŶƚĂŚĂnjĂƌĚĨŽƌŝŶƐƚĂůůĂƟŽŶĂŶĚŵĂŝŶƚĞŶĂŶĐĞƉĞƌƐŽŶŶĞůŝĨƵƐĞĚ
ĂĐĐŽƌĚŝŶŐƚŽƚŚĞŝŶƐƚƌƵĐƟŽŶƐƐƵƉƉůŝĞĚŝŶƚŚŝƐŵĂŶƵĂůĂŶĚŝĨƚŚĞƌĞůĂƟǀĞƐĂĨĞƚLJĚĞǀŝĐĞƐĂƌĞĂůǁĂLJƐ
ŬĞƉƚŝŶĂŐŽŽĚǁŽƌŬŝŶŐƐƚĂƚĞ
dŚŝƐĚŽĐƵŵĞŶƚĂƩĞƐƚƐƚŚĂƚƚŚĞƐĂĨĞƚLJĚĞǀŝĐĞƐŽŶƚŚĞŵĂĐŚŝŶĞǁĞƌĞŝŶǁŽƌŬŝŶŐŽƌĚĞƌǁŚĞŶƚŚĞ
machine was delivered; that this manual has been delivered with the machine and that the
ŝŶƐƚĂůůĂƟŽŶƉĞƌƐŽŶŶĞůŝƐƌĞƐƉŽŶƐŝďůĞĨŽƌĨƵůůLJĐŽŵƉůLJŝŶŐǁŝƚŚŝƚƐĐŽŶƚĞŶƚƐ
^/KZĚĞĐůŝŶĞƐĂŶLJĂŶĚĂůůƌĞƐƉŽŶƐŝďŝůŝƚLJĨŽƌĚĂŵĂŐĞĐĂƵƐĞĚďLJĂůƚĞƌĂƟŽŶƐƚŽƚĂŵƉĞƌŝŶŐǁŝƚŚ
ĂŶĚĂŶLJŽƉĞƌĂƟŽŶƐƉĞƌĨŽƌŵĞĚŽŶƚŚĞĞƋƵŝƉŵĞŶƚǁŚŝĐŚĚŽŶŽƚĐŽŵƉůLJǁŝƚŚƚŚĞĐŽŶƚĞŶƚƐŽĨƚŚĞ
ŵĂŶƵĂůǁŝƚŚŝƚƐŝŶƐƚƌƵĐƟŽŶƐŽƌǁŝƚŚŝŶĨŽƌŵĂƟŽŶƉƌŽǀŝĚĞĚŝŶŽƚŚĞƌĚŽĐƵŵĞŶƚƐ
^/KZĐŽŶŐƌĂƚƵůĂƚĞƐLJŽƵŽŶĐŚŽŽƐŝŶŐƚŚŝƐƉƌŽĚƵĐƚĂŶĚŚŽƉĞƐƚŚĂƚLJŽƵǁŝůůďĞŝŵƉƌĞƐƐĞĚďLJŝƚƐ
ĞdžĐĞůůĞŶƚƉĞƌĨŽƌŵĂŶĐĞ
^/KZ^Ɖ
2. DESCRIPTION OF THE GEARLESS MACHINE
^'^ϲĂƌĞƉĞƌŵĂŶĞŶƚŵĂŐŶĞƚƐLJŶĐŚƌŽŶŽƵƐŵĂĐŚŝŶĞƐĚĞǀĞůŽƉĞĚĂŶĚĚĞƐŝŐŶĞĚĂƐŐĞĂƌůĞƐƐŵĂĐŚŝŶĞƐ
for the handling of cable elevator systems.
Ͳ NO OTHER APPLICATION IS CONSIDERED VALID.
Ͳ OTHER APPLICATIONS WILL BE CONSIDERED VALID ONLY AFTER CONSULTATION WITH SICOR.
dŚĞ^'^ϲŵĂLJďĞƵƐĞĚĨŽƌƐLJƐƚĞŵƐǁŝƚŚƐƵƐƉĞŶƐŝŽŶϭϭŽƌŚŝŐŚĞƌ
dŚĞďƌĂŬĞƐŽĨƚŚĞŵĂĐŚŝŶĞƐĂƌĞĐĞƌƟĮĞĚĨŽƌƵƐĞĂƐĂƐĂĨĞƚLJƐLJƐƚĞŵĨŽƌƚŚĞƵƉǁĂƌĚŽǀĞƌƐƉĞĞĚŽĨ
the cabin.
dŚĞ^'^ϲŵŽƚŽƌƐƌĞƋƵŝƌĞĂŶŝŶǀĞƌƚĞƌĂŶĚĂŶĞŶĐŽĚĞƌĨŽƌƚŚĞŝƌŽƉĞƌĂƟŽŶ;ƚŚĞĞŶĐŽĚĞƌŝƐƐƵƉƉůŝĞĚ
installed on the machine).
DhDϬϭϮϲƌĞǀϬϱപͲϯͲ
പSGS6
2.1. DIMENSIONS/TECHNICAL SPECIFICATIONS SGS6
dŚĞƚĂďůĞƐƉƌŽǀŝĚĞƐƚĂŶĚĂƌĚĚĂƚĂŽƚŚĞƌĚĂƚĂĂŶĚĐŽŶĨŝŐƵƌĂƚŝŽŶƐĂƌĞƉŽƐƐŝďůĞ
Ø D1 Max Weight /ŶĞƌƟĂ ZŽƉŝŶŐ
System
dŽƌƋƵĞ
S3 40%
DĂdž^ƚĂƟĐ
Load
Max
Power**
[mm] [kg] [kgm²] [Nm] ŬEͲŬŐ [kW]
120
100
0,07
CSW *145 ϭϵϲͲϮϬϬϬ 4,8
160 0,08
200 0,12
210 0,15
sĞŶƟůĂƟŽŶĂƚĂ
Voltage 230 [V]
Power 1x16 [W]
ΎͿ^tŽŶǀĞŶƚŝŽŶĂůƐŝŶŐůĞǁƌĂƉ
ΎΎͿ^ĂŵƉůĞĚĂƚĂĨŽƌŵŽƌĞĚĞƚĂŝůĞĚĞǀĂůƵĂƟŽŶƐǁĞƌĞĐŽŵŵĞŶĚŽƵƌƉƌŽĚƵĐƚĐŽŶĮŐƵƌĂƚŽƌ
ƌĂŬĞ^ƉĞĐŝĮĐĂƟŽŶƐ
ƌĂŬŝŶŐdŽƌƋƵĞ 2x180 [Nm]
^ƚĂŶĚĂƌĚ^ƵƉƉůLJsŽůƚĂŐĞ 207 [V DC]
KǀĞƌĞdžĐŝƚĂƟŽŶ ͲͲ [V DC]
Power 2x68 [W]
KǀĞƌĞdžĐŝƚĂƟŽŶ ͲͲ [W]
ĞŐƌĞĞŽĨWƌŽƚĞĐƟŽŶ IP10
Standard Encoder Data
dLJƉĞ ďƐŽůƵƚĞͲŶĂƚ
Model Heidenhain
ECN 1313
WŽƐƟŽŶƐǀĂůƵĞƐƌĞǀ ϮϬϰϴŝŵƉŐŝƌŽ
13 bits
ĞŐƌĞĞŽĨWƌŽƚĞĐƟŽŶ IP40
Standard Cable Length 10 [m]
DhDϬϭϮϲƌĞǀϬϱപͲϰͲ
പSGS6
3. MACHINE IDENTIFICATION
/ŶĂŶLJĐŽŵŵƵŶŝĐĂƟŽŶǁŝƚŚ^/KZŽƌŝƚƐƚĞĐŚŶŝĐĂůĂƐƐŝƐƚĂŶĐĞĐĞŶƚƌĞƐĐŽŶĐĞƌŶŝŶŐĂŐĞĂƌůĞƐƐŵĂĐŚŝŶĞ
ĂůǁĂLJƐŵĞŶƟŽŶƚŚĞƐĞƌŝĂůŶƵŵďĞƌŝŶĚŝĐĂƚĞĚŽŶƚŚĞŐĞĂƌůĞƐƐŵĂĐŚŝŶĞΖƐ/ƉůĂƚĞ
'ĞĂƌůĞƐƐŵĂĐŚŝŶĞĚĂƚĂƉůĂƚĞ
DhDϬϭϮϲƌĞǀϬϱപͲϱͲ
പSGS6
4. WARRANTY
• dŚĞǁĂƌƌĂŶƚLJĂƉĂƌƚĨƌŽŵŽƚŚĞƌĐŽŶƚƌĂĐƚƵĂůĂŐƌĞĞŵĞŶƚƐŝƐƌĞŐƵůĂƚĞĚďLJƚŚĞĨŽůůŽǁŝŶŐĐůĂƵƐĞƐ
මdŚĞǁĂƌƌĂŶƚLJŽŶ^/KZƉƌŽĚƵĐƚƐŝƐǀĂůŝĚĨŽƌĂƉĞƌŝŽĚŽĨdtKLJĞĂƌƐĨƌŽŵƚŚĞĚĂƚĞŽĨƚŚĞƐŚŝƉƉŝŶŐ
ĚŽĐƵŵĞŶƚƵƌŝŶŐƚŚŝƐƉĞƌŝŽĚ^/KZǁŝůůƌĞƉůĂĐĞĨƌĞĞŽĨĐŚĂƌŐĞĂŶLJĐŽŵƉŽŶĞŶƚ
recognised as faulty.
මĐŽŵƉŽŶĞŶƚĐĂŶďĞĚĞĐůĂƌĞĚĨĂƵůƚLJŽŶůLJŝĨƚŚĞĨĂƵůƚŝƐƌĞĐŽŐŶŝƐĞĚďLJ^/KZ^Ɖ
මWĂƌƚƐƵŶĚĞƌǁĂƌƌĂŶƚLJƚŽďĞƌĞƉĂŝƌĞĚŽƌƌĞƉůĂĐĞĚŵƵƐƚďĞƐĞŶƚƚŽ^/KZĐĂƌƌŝĂŐĞƉĂŝĚ
මdŚĞƵƐƚŽŵĞƌŵƵƐƚƐĞŶĚĂŶLJƌĞƋƵĞƐƚĨŽƌƚĞĐŚŶŝĐĂůĂƐƐŝƐƚĂŶĐĞƚŽ^/KZŝŶǁƌŝƟŶŐ
Labour, travel and board and lodging costs must be met by the Customer.
• dŚĞǁĂƌƌĂŶƚLJůĂƉƐĞƐĂƵƚŽŵĂƟĐĂůůLJǁŚĞŶŽŶĞŽĨƚŚĞĨŽůůŽǁŝŶŐĐŽŶĚŝƟŽŶƐĂƉƉůŝĞƐ
මdŚĞƉĂƌƚƐĨŽƌǁŚŝĐŚƐĞƌǀŝĐĞŚĂƐďĞĞŶƌĞƋƵĞƐƚĞĚŚĂǀĞďĞĞŶƚĂŵƉĞƌĞĚǁŝƚŚ
මdŚĞƚLJƉĞŽĨĂƉƉůŝĐĂƟŽŶǁĂƐƵŶĂƵƚŚŽƌŝƐĞĚŽƌŶŽƚĂŐƌĞĞĚďĞĨŽƌĞŚĂŶĚŝŶǁƌŝƟŶŐǁŝƚŚ^/KZ
මdŚĞƵƐĞŽĨƚŚĞŵĂĐŚŝŶĞĚŽĞƐŶŽƚĐŽŶĨŽƌŵƚŽƚŚĞĐŚĂƌĂĐƚĞƌŝƐƟĐƐĨŽƌǁŚŝĐŚŝƚǁĂƐďƵŝůƚŽƌƚŽƚŚĞ
ŝŶĚŝĐĂƟŽŶƐŝŶƚŚĞƚĞĐŚŶŝĐĂůĐĂƚĂůŽŐƵĞŽƌŝŶƚŚŝƐhƐĞĂŶĚDĂŝŶƚĞŶĂŶĐĞDĂŶƵĂů
මdŚĞŝĚĞŶƟĮĐĂƟŽŶƉůĂƚĞƐĂƌĞŵŝƐƐŝŶŐĂŶĚƚŚĞŵĂĐŚŝŶĞĐĂŶŶŽƚďĞŝĚĞŶƟĮĞĚ
• dŚĞǁĂƌƌĂŶƚLJĚŽĞƐŶŽƚĐŽǀĞƌŽƉĞƌĂƟŽŶĂůƉĂƌƚƐƐƵďũĞĐƚƚŽŶŽƌŵĂůǁĞĂƌĂŶĚƚĞĂƌƐƵĐŚĂƐďƌĂŬŝŶŐ
gaskets, revolving bearings.
• dŚĞǁĂƌƌĂŶƚLJĚŽĞƐŶŽƚŝŶĐůƵĚĞŝŶĚĞŵŶŝƚLJĨŽƌƚƌĂŶƐƉŽƌƚĐŽƐƚƐŽƌŵĂĐŚŝŶĞƐƚŽƉƉĂŐĞ
• WƌŽĐĞĚƵƌĞƐĨŽƌĂĐƟŽŶƵŶĚĞƌǁĂƌƌĂŶƚLJ
මůůǁĂƌƌĂŶƚLJĐůĂŝŵƐŵƵƐƚďĞĐŽŵŵƵŶŝĐĂƚĞĚƚŽ^/KZǁŝƚŚŝŶϴĚĂLJƐŽĨƚŚĞĂŶŽŵĂůLJĂƉƉĞĂƌŝŶŐ
ŝŶǁƌŝƟŶŐŽƌďLJĨĂdž
ම^/KZǁŝůůĐŽŶĮƌŵŝŶǁƌŝƟŶŐŽƌďLJĨĂdžĂŶLJĂĐĐĞƉƚĂŶĐĞŽĨƌĞƉĂŝƌǁŽƌŬƚŽďĞƉĞƌĨŽƌŵĞĚďLJƚŚĞ
Customer under warranty or will send its own technicians.
මŶLJĨĂƵůƚLJŵĂƚĞƌŝĂůƌĞƉůĂĐĞĚďLJƚŚĞƵƐƚŽŵĞƌŵƵƐƚƌĞŵĂŝŶĂƚ^/KZΖƐĚŝƐƉŽƐŝƟŽŶĨŽƌϯϬĚĂLJƐƐŽ
ƚŚĂƚĂŶLJŶĞĐĞƐƐĂƌLJĐŚĞĐŬƐĐĂŶďĞŵĂĚĞŽƌƚŚĞƉĂƌƚƐƐŚŝƉƉĞĚƚŽ^/KZŝĨƐƉĞĐŝĮĐĂůůLJƌĞƋƵĞƐƚĞĚŝŶ
ǁƌŝƟŶŐďLJƚŚĞĐŽŵƉĂŶLJ
මďƐŽůƵƚĞůLJŶŽĐůĂŝŵƐǁŝůůďĞĂĐĐĞƉƚĞĚĨŽƌǁĂƌƌĂŶƚLJƌĞƉĂŝƌƐƚŚĂƚǁĞƌĞŶŽƚƉƌĞǀŝŽƵƐůLJĂƵƚŚŽƌŝƐĞĚŝŶ
ǁƌŝƟŶŐďLJ^/KZ
ම/ŶĂůůĐĂƐĞƐĨƵůůƉŚŽƚŽŐƌĂƉŚŝĐĚŽĐƵŵĞŶƚĂƟŽŶĐŽŶĐĞƌŶŝŶŐƌĞƉĂŝƌǁŽƌŬƉĞƌĨŽƌŵĞĚŵƵƐƚďĞ
ƉƌĞƐĞŶƚĞĚƚŚŝƐŝƐŶŽƚŽŶůLJĨŽƌĚŽĐƵŵĞŶƚĂƌLJƌĞĂƐŽŶƐďƵƚĂůƐŽƚŽĂůůŽǁ^/KZƚŽĐŽƌƌĞĐƚŽƌĨƵƌƚŚĞƌ
ŝŵƉƌŽǀĞƚŚĞƋƵĂůŝƚLJĂŶĚƌĞůŝĂďŝůŝƚLJŽĨŝƚƐŵĂĐŚŝŶĞƐ
DhDϬϭϮϲƌĞǀϬϱപͲϲͲ
പSGS6
5. GENERAL DELIVERY NOTES
'ĞĂƌůĞƐƐŵĂĐŚŝŶĞƐĐĂŶďĞƐŚŝƉƉĞĚŽŶƉĂůůĞƚƐŽƌŝŶĐƌĂƚĞƐ
/ŶĂůůĐĂƐĞƐŽŶƌĞĐĞŝƉƚŽĨƚŚĞŐĞĂƌůĞƐƐŵĂĐŚŝŶĞĐŚĞĐŬƚŚĂƚ
Ͳ ƚŚĞƉĂĐŬŝŶŐŝƐƵŶĚĂŵĂŐĞĚ
Ͳ ƚŚĞƐƵƉƉůLJĐŽƌƌĞƐƉŽŶĚƐƚŽƚŚĞƐƉĞĐŝĮĐĂƟŽŶƐŽĨƚŚĞŽƌĚĞƌ;ƐĞĞǁĂLJďŝůůŽƌƉĂĐŬŝŶŐůŝƐƚͿ
Ͳ there is no visible damage to the gearless machine or its accessories
/ŶƚŚĞĞǀĞŶƚŽĨĚĂŵĂŐĞŽƌŵŝƐƐŝŶŐƉŝĞĐĞƐŝŵŵĞĚŝĂƚĞůLJƐĞŶĚĂĚĞƚĂŝůĞĚƌĞƉŽƌƚƚŽ^/KZŝƚƐĂŐĞŶƚŽƌ
ƚŚĞƐŚŝƉƉŝŶŐĂŐĞŶƚ
^ƉĂƌĞƉĂƌƚƐŽƌƉĂƌƚƐŽĨĞƋƵŝƉŵĞŶƚŽĨƚŚĞƐƵƉƉůLJǁŚĞŶŶĞĐĞƐƐĂƌLJĂƌĞƉĂĐŬĞĚŝŶƐĞƉĂƌĂƚĞĐŽŶƚĂŝŶĞƌƐ
'ĞĂƌůĞƐƐĐŽŵƉůĞƚĞǁŝƚŚĂĐĐĞƐƐŽƌŝĞƐ
ĂĐĐŽƌĚŝŶŐƚŽŽƌĚĞƌƐƉĞĐŝĮĐĂƟŽŶƐ
Machine data
sheet Work Order
KƉĞƌĂƟŽŶŵĂŶƵĂů ŽdžǁŝƚŚƐƉĂƌĞƉĂƌƚƐ
;ŝĨƌĞƋƵĞƐƚĞĚͿͿ
DhDϬϭϮϲƌĞǀϬϱപͲϳͲ
പSGS6
6. SAFETY PRECAUTIONS
/ŶƐƚĂůůĂƟŽŶƉĞƌƐŽŶŶĞůĂƌĞƌĞƐƉŽŶƐŝďůĞĨŽƌŵĂŬŝŶŐƐƵƌĞƚŚĂƚŝŶƐƚĂůůĂƟŽŶĂŶĚŵĂŝŶƚĞŶĂŶĐĞĂƌĞĐĂƌƌŝĞĚ
ŽƵƚŝŶĂĐĐŽƌĚĂŶĐĞǁŝƚŚƚŚĞĞƐƐĞŶƟĂůĐƌŝƚĞƌŝĂĂŶĚƌĞƋƵŝƐŝƚĞƐĨŽƌŚĞĂůƚŚĂŶĚƐĂĨĞƚLJƉƌŽƚĞĐƟŽŶ
/ŶƐƚĂůůĂƟŽŶĂŶĚŵĂŝŶƚĞŶĂŶĐĞƉĞƌƐŽŶŶĞůŵƵƐƚŽďƐĞƌǀĞĂŶĚƌĞŵĂŝŶƵƉĚĂƚĞĚŝŶƌĞůĂƟŽŶƚŽĂĐĐŝĚĞŶƚ
ƉƌĞǀĞŶƟŽŶƌĞŐƵůĂƟŽŶƐĂŶĚůĞŐĂůŽďůŝŐĂƟŽŶƐƚŽĂǀŽŝĚŝŶũƵƌLJƚŽƉĞƌƐŽŶƐŽƌĚĂŵĂŐĞƚŽƚŚĞƉƌŽĚƵĐƚ
ĚƵƌŝŶŐŝŶƐƚĂůůĂƟŽŶŵĂŝŶƚĞŶĂŶĐĞĂŶĚƌĞƉĂŝƌ
/ŵƉŽƌƚĂŶƚǁĂƌŶŝŶŐƐƌĞŐĂƌĚŝŶŐƐĂĨĞƚLJĂŶĚŚĂnjĂƌĚƐĂƌĞƐŝŐŶĂůůĞĚƵƐŝŶŐƚŚĞĨŽůůŽǁŝŶŐƐLJŵďŽůƐ
tĂƌŶŝŶŐŽĨŚŝŐŚŚĂnjĂƌĚƌŝƐŬ;ĞŐnjŽŶĞƐŽĨƐŚĞĂƌŝŶŐĐƵƫŶŐĐƌƵƐŚŝŶŐĞƚĐͿ
'ĞŶĞƌŝĐŚĂnjĂƌĚǁĂƌŶŝŶŐ
ZŝƐŬŽĨĚĂŵĂŐĞƚŽƉĂƌƚƐŽĨƚŚĞŵĂĐŚŝŶĞƌLJ;ĨŽƌĞdžĂŵƉůĞĚƵĞƚŽŝŶĐŽƌƌĞĐƚŝŶƐƚĂůůĂƟŽŶŽƌƐŝŵŝůĂƌͿ
^LJŵďŽůƚŽŝŶĚŝĐĂƚĞĂĚĚŝƟŽŶĂůŝŵƉŽƌƚĂŶƚŝŶĨŽƌŵĂƟŽŶ
WHEN THESE WARNINGS APPEAR,
PROCEED WITH THE UTMOST CAUTION.
ĞĮŶŝƟŽŶƐ/E^d>>d/KEĂŶĚŽƌD/EdEEWZ^KEE>
ƋƵĂůŝĮĞĚŽƉĞƌĂƚŽƌƌĞĐŽŐŶŝƐĞĚĂƐƐƵĐŚďLJƚŚĞƵƐƚŽŵĞƌĂƵƚŚŽƌŝƐĞĚďLJƚŚĞƵƐƚŽŵĞƌƚŽǁŽƌŬŽŶƚŚĞ
ŵĂĐŚŝŶĞĨŽƌŝŶƐƚĂůůĂƟŽŶĂŶĚŵĂŝŶƚĞŶĂŶĐĞŽƉĞƌĂƟŽŶƐ
DhDϬϭϮϲƌĞǀϬϱപͲϴͲ
പSGS6
7. SAFETY REQUIREMENTS
/ŶƐƚĂůůĞƌƐŽƌŵĂŝŶƚĞŶĂŶĐĞƉĞƌƐŽŶŶĞůŵƵƐƚďĞĂǁĂƌĞŽĨƚŚĞĚĂŶŐĞƌƐĂƐƐŽĐŝĂƚĞĚǁŝƚŚƚŚĞ
ŵĂĐŚŝŶĞĂŶĚŵƵƐƚŚĂǀĞƌĞĂĚĂŶĚƵŶĚĞƌƐƚŽŽĚƚŚĞƐĂĨĞƚLJƉƌĞĐĂƵƟŽŶƐŝŶƚŚŝƐŵĂŶƵĂů
Before installing the gearless machine the customer must verify that the concrete slab and/or the
ƐƵƉƉŽƌƚƐƚƌƵĐƚƵƌĞƐŽĨƚŚĞƐŚŝŌŝŶŐůŽĂĚƐĂŶĚƚŚĞŐĞĂƌůĞƐƐŵĂĐŚŝŶĞŝƚƐĞůĨƉƌŽǀŝĚŝŶŐƚŚĞƌĞƋƵŝƌĞĚƐĂĨĞƚLJ
factors.
dŚĞƵƐƚŽŵĞƌDh^dĂůƐŽƌĞƐƉĞĐƚƚŚĞĚŝƐƚĂŶĐĞƐĨƌŽŵǁĂůůƐĂŶĚĨƌŽŵŽƚŚĞƌŵĂĐŚŝŶĞƐŝŶĂĐĐŽƌĚĂŶĐĞ
ǁŝƚŚƚŚĞĚŝƌĞĐƟǀĞƐĂŶĚƐƚĂŶĚĂƌĚƐŝŶĨŽƌĐĞŝŶƚŚĞĐŽƵŶƚƌLJǁŚĞƌĞƚŚĞŐĞĂƌůĞƐƐŵĂĐŚŝŶĞǁŝůůďĞŝŶƐƚĂůůĞĚ
LIFTING
dŽŵŽǀĞƚŚĞŐĞĂƌůĞƐƐŵĂĐŚŝŶĞ;ƐĞĞĂůƐŽΗdƌĂŶƐƉŽƌƚĂƟŽŶΗĐŚĂƉƚĞƌϴͿƵƐĞƚŚĞĞLJĞůĞƚŽĨƚŚĞ
ǁŝŶĐŚŝŶƐƵƐƉĞŶƐŝŽŶŽƌŶŽŶͲŵĞƚĂůƐƚƌĂƉƐŽƌĂĨŽƌŬůŝŌƚƌƵĐŬŽĨƐƵŝƚĂďůĞĐĂƉĂĐŝƚLJƚŽƌĂŝƐĞƚŚĞ
ǁŝŶĐŚƵƉƚŽϯϬĐŵĨƌŽŵƚŚĞŇŽŽƌĂŶĚŚĂŶĚůĞĚƐůŽǁůLJ
ŽŶŽƚůŝŌůŽĂĚƐĂĚĚŝƟŽŶĂůƚŽƚŚĞǁĞŝŐŚƚŽĨƚŚĞŐĞĂƌůĞƐƐŵĂĐŚŝŶĞŝƚƐĞůĨǁŝƚŚƚŚĞƐƵƉƉůŝĞĚĞLJĞďŽůƚ
ŚĞĐŬƚŚĂƚƚŚĞĞLJĞďŽůƚŝƐĨƵůůLJƟŐŚƚĞŶĞĚǁŝƚŚĂĐůŽƐŝŶŐƚŽƌƋƵĞƐƵĐŚĂƐƚŽƉƌĞǀĞŶƚůŽŽƐĞŶŝŶŐĚƵƌŝŶŐ
ŚĂŶĚůŝŶŐĂŶĚŽƌŝŶƐƚĂůůĂƟŽŶ
EXCLUSION OF POWER SOURCES
ĞĨŽƌĞƉĞƌĨŽƌŵŝŶŐĂŶLJĐůĞĂŶŝŶŐĂŶĚŽƌŵĂŝŶƚĞŶĂŶĐĞŽƉĞƌĂƟŽŶƐƚŚĞŵĂŝŶƚĞŶĂŶĐĞĞŶŐŝŶĞĞƌ
ŵƵƐƚĚŝƐĐŽŶŶĞĐƚƚŚĞŐĞĂƌůĞƐƐŵĂĐŚŝŶĞĞdžĐůƵĚĞƚŚĞƉŽǁĞƌƐƵƉƉůLJĂŶĚŵƵƐƚǁĂŝƚƵŶƟůƚŚĞŚĞĂƚĞĚĂƌĞĂƐ
ŽĨƚŚĞŵŽƚŽƌƌĞĂĐŚƌŽŽŵƚĞŵƉĞƌĂƚƵƌĞ
WARNING
Do not lean and/or sit on the gearless machine, either when it is in or out of service.
ŽŶŽƚĚĞƉŽƐŝƚŽƌƉůĂĐĞĂŶLJŽďũĞĐƚƐŽƌĐŽŶƚĂŝŶĞƌƐŽĨůŝƋƵŝĚƐĞƚĐŽŶƚŚĞŐĞĂƌůĞƐƐŵĂĐŚŝŶĞĂŶĚ
ĞƐƉĞĐŝĂůůLJŽŶĞůĞĐƚƌŝĐĂůƉĂƌƚƐ
EĞǀĞƌƚĂŵƉĞƌǁŝƚŚŽƌĚŝƐĂďůĞƚŚĞƐĂĨĞƚLJĚĞǀŝĐĞƐŶŽƌĐƌĞĂƚĞĂŶLJďLJͲƉĂƐƐŶŽƌƵƐĞƚŚĞŵĨŽƌ
ƉƵƌƉŽƐĞƐĚŝīĞƌŝŶŐĨƌŽŵƚŚĞŝŶƚĞŶĚĞĚŽŶŽƚƚĂŵƉĞƌǁŝƚŚŽƌĚĂŵĂŐĞŽƌƌĞŵŽǀĞƚŚĞŶƵŵďĞƌ
ƉůĂƚĞƐ/ĨĚĞƚĞƌŝŽƌĂƚĞĚŽƌŝůůĞŐŝďůĞŝŵŵĞĚŝĂƚĞůLJĂƐŬ^/KZĨŽƌƌĞƉůĂĐĞŵĞŶƚ
/ŶƐƚĂůůĂƟŽŶĂŶĚŵĂŝŶƚĞŶĂŶĐĞƐƚĂīǁŚĞŶŶĞĂƌƚŚĞŐĞĂƌůĞƐƐŵĂĐŚŝŶĞDh^dEsZtZ
&>WW/E'EKZdKZE>Kd,/E';ƐĐĂƌǀĞƐŶĞĐŬĞƌĐŚŝĞĨƐŶĞĐŬůĂĐĞƐďƌĂĐĞůĞƚƐǁĂƚĐŚĞƐ
ďƌĂĐĞůĞƚƐƌŝŶŐƐŽŶĮŶŐĞƌƐĞƚĐͿ
DhDϬϭϮϲƌĞǀϬϱപͲϵͲ
പSGS6
hƐĞƚŚĞŐĞĂƌůĞƐƐŵĂĐŚŝŶĞĂĐĐŽƌĚŝŶŐƚŽƐƉĞĐŝĮĐĂƟŽŶƐĂŶĚƚĞĐŚŶŝĐĂůĚĂƚĂŽŶƚŚĞŵĂĐŚŝŶĞΖƐ
/ƉůĂƚĞ
tŚĞŶƚŚĞƉŽǁĞƌƚŽƚŚĞŵŽƚŽƌŝƐK&&ŝƚŝƐŶŽƚĂďůĞƚŽĚĞǀĞůŽƉĂŶLJƚŽƌƋƵĞ/ŶƚŚŝƐƐŝƚƵĂƟŽŶ
ŝĨƚŚĞďƌĂŬĞŝƐŽƉĞŶĞĚƚŚĞĐĂďŝŶĐĂŶĂĐĐĞůĞƌĂƚĞŝŶĂŶƵŶĐŽŶƚƌŽůůĞĚŵĂŶŶĞƌ
/ŶƚŚŝƐĐŽŶƚĞdžƚŝƚŝƐĂĚǀŝƐĂďůĞƚŽƐŚŽƌƚͲĐŝƌĐƵŝƚƚŚĞŵŽƚŽƌǁŝŶĚŝŶŐƐǁŚĞŶƚŚĞŵĂĐŚŝŶĞŝƐŶŽƚƉŽǁĞƌĞĚ
ŝŶƚŚŝƐĐĂƐĞĂƌĞƐŝƐƚĂŶƚƚŽƌƋƵĞǁŝůůďĞĚĞǀĞůŽƉĞĚǁŚŝůĞƚŚĞƐŚĂŌŝƐďĞŝŶŐŚĂŶĚůĞĚ
dŚĞƐŚŽƌƚͲĐŝƌĐƵŝƚŵƵƐƚďĞĚŽŶĞƚŚƌŽƵŐŚƚŚĞŵĂŝŶĐŽŶƚĂĐƚƐŽĨƚŚĞĐŽŶƚĂĐƚŽƌƐ;ƐŝŶĐĞƚŚĞĐƵƌƌĞŶƚŝƐ
ĂƉƉƌŽdžŝŵĂƚĞůLJƚŚĞƌĂƚĞĚǀĂůƵĞŽĨƚŚĞŵŽƚŽƌͿ
ŚĞĐŬƚŚĞĐŽƌƌĞĐƚĐŽŶŶĞĐƟŽŶŽĨƚŚĞƚĞŵƉĞƌĂƚƵƌĞƐĞŶƐŽƌƐůŽĐĂƚĞĚŝŶƐŝĚĞƚŚĞǁŝŶĚŝŶŐƐ
dŚĞĐŽŵƉŽŶĞŶƚƐĂŶĚĞůĞŵĞŶƚƐƚŽĞŶƐƵƌĞƐĂĨĞƚLJ;ďƌĂŬĞƐĂĨĞƚLJĚĞǀŝĐĞƐĞƚĐͿƐŚŽƵůĚEsZ
ďĞƌĞŵŽǀĞĚĂŶĚŽƌďLJƉĂƐƐĞĚ
hŶĚĞƌƵƐĞĐŽŶĚŝƟŽŶƐƚŚĞƐƵƌĨĂĐĞŽĨƚŚĞŐĞĂƌůĞƐƐŵĂĐŚŝŶĞĐĂŶƌĞĂĐŚǀĞƌLJŚŝŐŚ
ƚĞŵƉĞƌĂƚƵƌĞƐĂŶŐĞƌŽĨďƵƌŶŝŶŐ
,ŝŐŚŵĂŐŶĞƟĐĮĞůĚƐŵĂLJďĞƉƌĞƐĞŶƚĐůŽƐĞƚŽƚŚĞŵĂĐŚŝŶĞ<W>dZKD/>E
>dZKE/Yh/WDEdd^&/^dE;^h,^WD<Z^ͿdKsK/
MALFUNCTIONS.
DhDϬϭϮϲƌĞǀϬϱപͲϭϬͲ
പSGS6
8. MOVING THE WINCH
WARNING
RISK OF CRUSHING,
IMPACT AND ABRASION
dŚĞƉĞƌƐŽŶŶĞůŚĂŶĚůŝŶŐƚŚĞŐĞĂƌůĞƐƐŵĂĐŚŝŶĞŵƵƐƚŚĂǀĞƌĞĂĚƚŚĞƐĂĨĞƚLJƌĞƋƵŝƌĞŵĞŶƚƐŝŶ
ƉĂƌĂŐƌĂƉŚϳŽĨƚŚŝƐŵĂŶƵĂůĂŶĚŵƵƐƚǁĞĂƌƉĞƌƐŽŶĂůƉƌŽƚĞĐƟǀĞĞƋƵŝƉŵĞŶƚ
dŚĞŐĞĂƌůĞƐƐŵĂĐŚŝŶĞŝƐĚĞůŝǀĞƌĞĚďLJ^/KZŝŶĐƌĂƚĞƐŽƌŽŶƉĂůůĞƚƐǁƌĂƉƉĞĚŝŶĂƉƌŽƚĞĐƟǀĞƉůĂƐƟĐďĂŐ
WARNING
EĞǀĞƌŵŽǀĞƚŚĞĐƌĂƚĞƐďLJĚƌĂŐŐŝŶŐƚŚĞŵůǁĂLJƐůŝŌƚŚĞŵŽŶŽƚƌĞŵŽǀĞƚŚĞŵĂĐŚŝŶĞĨƌŽŵ
ŝƚƐƉĂĐŬŝŶŐďĞĨŽƌĞŚĂǀŝŶŐďƌŽƵŐŚƚŝƚĂƐŶĞĂƌĂƐƉŽƐƐŝďůĞƚŽƚŚĞĮŶĂůƉŽƐŝƟŽŶ
ǁŝŶĐŚǁŝƚŚĐĂďůĞƐŽƌĂĨŽƌŬůŝŌŽĨĂĚĞƋƵĂƚĞĐĂƉĂĐŝƚLJŝƐŶĞĞĚĞĚƚŽŵŽǀĞƚŚĞĐƌĂƚĞ
dŚĞĨŽƌŬƐŵƵƐƚĂůƐŽďĞƉŽƐŝƟŽŶĞĚĂƐǁŝĚĞůLJĂƉĂƌƚĂƐƉŽƐƐŝďůĞƚŽĂǀŽŝĚƟƉƉŝŶŐŽǀĞƌ
/ĨƚŚĞŵĂĐŚŝŶĞŚĂƐďĞĞŶƐŚŝƉƉĞĚŽŶĂƉĂůůĞƚƵƐĞĂŶĂĚĞƋƵĂƚĞůLJƐŝnjĞĚůŽĂĚƐƉƌĞĂĚĞƌǁŚĞŶ
ŵŽǀŝŶŐǁŝƚŚĂĐƌĂŶĞƐŽƚŚĂƚƚŚĞůŝŌŝŶŐĐĂďůĞƐŽƌĐŚĂŝŶƐĂƌĞŬĞƉƚŝŶĂǀĞƌƟĐĂůƉŽƐŝƟŽŶĂŶĚĚŽ
ŶŽƚĚĂŵĂŐĞƉĂƌƚƐŽĨƚŚĞŵĂĐŚŝŶĞ
CAUTION
• ƵƌŝŶŐŚĂŶĚůŝŶŐƌĞŵĞŵďĞƌƚŚĞĨŽůůŽǁŝŶŐƉŽŝŶƚƐ
මƉƌŽĐĞĞĚƐůŽǁůLJ
මĚŽŶŽƚůŝŌƚŚĞĐƌĂƚĞŵŽƌĞƚŚĂŶϯϬĐŵŽīƚŚĞŐƌŽƵŶĚƵŶůĞƐƐŽďƐƚĂĐůĞƐĂƌĞƉƌĞƐĞŶƚ
මlay the crate on the ground slowly
• tŚĞŶƵŶƉĂĐŬŝŶŐƚŚĞĐƌĂƚĞƐƚĂƌƚĨƌŽŵƚŚĞƚŽƉĂŶĚƵƐĞƐƵŝƚĂďůĞƚŽŽůƐƚŽŽƉĞŶŝƚŌĞƌǁĂƌĚƐŝĨƚŚĞ
ƉĂĐŬĂŐŝŶŐŝƐĂĐƌĂƚĞƌĞŵŽǀĞƚŚĞƐŝĚĞǁĂůůƐƌĞŵŽǀŝŶŐƚŚĞŶĂŝůƐďĞůŽǁĨƌŽŵƚŚĞƉĂůůĞƚ
tŚĞŶƚŚĞŵĂĐŚŝŶĞŝƐƵŶƉĂĐŬĞĚKEKd/^WK^K&d,W<'/E'/Ed,Es/ZKEDEdďƵƚ
ƌĂƚŚĞƌƌĞƵƐĞŝƚŽƌƐĞŶĚŝƚƚŽĂƐƉĞĐŝĂůŝƐƚĐŽŵƉĂŶLJ
• KŶĐĞƚŚĞǁĂůůƐŽĨƚŚĞĐƌĂƚĞŚĂǀĞďĞĞŶƌĞŵŽǀĞĚĐŚĞĐŬƚŚĂƚƚŚĞƐƵƉƉůLJĐŽƌƌĞƐƉŽŶĚƐǁŝƚŚƚŚĞ
ƐŚŝƉƉŝŶŐĚŽĐƵŵĞŶƚĂŶĚƚŚĞŽƌĚĞƌ
/ĨƚŚĞƌĞŝƐĂĚŝƐĐƌĞƉĂŶĐLJǁŝƚŚƚŚĞŽƌĚĞƌŝŵŵĞĚŝĂƚĞůLJŶŽƟĨLJ^/KZŽƌƚŚĞŝƌĂŐĞŶƚtŚĞŶŶĞĐĞƐƐĂƌLJ
ƉƌŽĐĞĞĚĂƐĚĞƐĐƌŝďĞĚŝŶƉĂƌĂŐƌĂƉŚϱΗ'ĞŶĞƌĂůĚĞůŝǀĞƌLJŶŽƚĞƐΗ
DhDϬϭϮϲƌĞǀϬϱപͲϭϭͲ
പSGS6
tŚĞŶŚĂŶĚůŝŶŐƚŚĞƵŶƉĂĐŬĞĚŐĞĂƌůĞƐƐŵĂĐŚŝŶĞƵƐĞĂĐƌĂŶĞŽƌĂĨŽƌŬůŝŌǁŝƚŚǁŝĚĞĨŽƌŬƐŽĨĂƉƉƌŽƉƌŝĂƚĞ
ĐĂƉĂĐŝƚLJƵƐŝŶŐƚŚĞĞLJĞďŽůƚŽĨƚŚĞƌĞĚƵĐƟŽŶŐĞĂƌĂŶĚĂŶŽŶͲŵĞƚĂůďĂŶĚĂƌŽƵŶĚƚŚĞŵŽƚŽƌ
CAUTION
DĂŬĞƐƵƌĞƚŚĞƌĞĂƌĞŶŽƉĞŽƉůĞĞdžƉŽƐĞĚǁŝƚŚŝŶƚŚĞŽƉĞƌĂƟŶŐƌĂŶŐĞŽĨƚƌĂŶƐƉŽƌƚŵĞĂŶƐǁŝƚŚ
ƚŚĞŐĞĂƌůĞƐƐŵĂĐŚŝŶĞ;ĚĂŶŐĞƌnjŽŶĞͿ
/ĨƚŚĞŐĞĂƌůĞƐƐŵĂĐŚŝŶĞŝƐƐƚŽƌĞĚĨŽƌůŽŶŐƉĞƌŝŽĚƐůĞĂǀĞŝƚŽŶŝƚƐƉĂůůĞƚĂŶĚŵĂŬĞƐƵƌĞŝƚŝƐ
ĂĚĞƋƵĂƚĞůLJƉƌŽƚĞĐƚĞĚ;ĂƚůĞĂƐƚǁŝƚŚĂǁĂƚĞƌƉƌŽŽĨĐŽǀĞƌŝŶŐͿƚŽƉƌĞǀĞŶƚŽdžŝĚĂƟŽŶŽĨƚŚĞŝŶƚĞƌŶĂů
ŽƌĞdžƚĞƌŶĂůƉĂƌƚƐŽĨƚŚĞŵĂĐŚŝŶĞŵĂŬŝŶŐƐƵƌĞƚŚĂƚŝƚŝƐƐƵŝƚĂďůLJƉƌŽƚĞĐƚĞĚĂŐĂŝŶƐƚĚƵƐƚ
ZĞŵĞŵďĞƌƚŚĂƚƚŚĞŽdžŝĚĂƟŽŶŽĨƐŚĂŌƐŽƌŽƚŚĞƌŵĞĐŚĂŶŝĐĂůƉĂƌƚƐƌĞĚƵĐĞƐŝƚƐĨĂƟŐƵĞƐƚƌĞŶŐƚŚ
džĐĞƐƐŝǀĞůLJůŽŶŐƐƚŽƌĂŐĞƟŵĞƐĂƌĞŶŽƚĂĚǀŝƐĂďůĞ;ŵĂdžƐƚŽƌĂŐĞƟŵĞсŽŶĞLJĞĂƌͿ
^ƚŽƌĞƚŚĞŵĂĐŚŝŶĞĂƚďĞƚǁĞĞŶͲϭϬǑнϲϬǑ
ůǁĂLJƐĐŚĞĐŬƚŚĞĨƌĞĞƌŽƚĂƟŽŶŽĨƚŚĞŐĞĂƌůĞƐƐŵĂĐŚŝŶĞƐŚĂŌďĞĨŽƌĞŝŶƐƚĂůůĂƟŽŶ;Z>^d,Z<
&KZd,/^WhZWK^Ϳ/ĨŶĞĐĞƐƐĂƌLJĐŽŶƐƵůƚƚŚĞƌĞůĂƚĞĚŵĂŶƵĂůƐƵƉƉůŝĞĚǁŝƚŚƚŚŝƐŵĂĐŚŝŶĞ
ƵƌŝŶŐƚŚŝƐŽƉĞƌĂƟŽŶƉĂLJĂƩĞŶƟŽŶƚŽƚŚĞƉƌĞƐĞŶĐĞŽĨĂďŶŽƌŵĂůŶŽŝƐĞĐŽŵŝŶŐĨƌŽŵƚŚĞŐĞĂƌůĞƐƐ
machine.
DhDϬϭϮϲƌĞǀϬϱപͲϭϮͲ
പSGS6
9. NOTES FOR INSTALLATION
9.1. MECHANICAL INSTALLATION
WARNING
dŚĞůŽĐĂƟŽŶŝŶǁŚŝĐŚƚŚĞŐĞĂƌůĞƐƐŵĂĐŚŝŶĞŝƐŝŶƐƚĂůůĞĚŵƵƐƚŚĂǀĞƚŚĞĨŽůůŽǁŝŶŐĐŚĂƌĂĐƚĞƌŝƐƟĐƐ
Ͳ /ƚŵƵƐƚďĞĚƌLJĂŶĚŶŽƚĚƵƐƚLJƚŚŝƐŝƐĞƐƐĞŶƟĂůƚŽƉƌĞǀĞŶƚĞůĞĐƚƌŽĐŚĞŵŝĐĂůĐŽƌƌŽƐŝŽŶŽĨŵĞĐŚĂŶŝĐĂů
ƉĂƌƚƐ;ĐůĞĂŶƚŚĞŵĂĐŚŝŶĞƌŽŽŵďĞĨŽƌĞŝŶƐƚĂůůŝŶŐƚŚĞŵĂĐŚŝŶĞĐůĞĂŶĞůĞĐƚƌŝĐĂůƉĂƌƚƐĨƌŽŵĂŶLJ
ĐŽŶĚĞŶƐĂƟŽŶͿ
Ͳ dŚĞƌŽŽŵŵƵƐƚďĞǀĞŶƟůĂƚĞĚƚŚĞƌŽŽŵŵƵƐƚŚĂǀĞĂĚĞƋƵĂƚĞŽƉĞŶŝŶŐƐŽƌĐŽŶĚŝƟŽŶƐƚŽĂůůŽǁ
ƐƵĸĐŝĞŶƚƌĞŶĞǁĂůŽĨĂŝƌƚŽĚŝƐƐŝƉĂƚĞƚŚĞŚĞĂƚƚƌĂŶƐĨĞƌƌĞĚĨƌŽŵƚŚĞŵĂĐŚŝŶĞ
Ͳ dŚĞƌŽŽŵƚĞŵƉĞƌĂƚƵƌĞŵƵƐƚďĞďĞƚǁĞĞŶнϱΣĂŶĚнϰϬΣ
DĂdžŝŵƵŵŚƵŵŝĚŝƚLJϵϱйŶŽŶͲĐŽŶĚĞŶƐŝŶŐϬрϭϬϬϬŵ^>
For other values, consult SICOR.
The customer must make sure that the electrical system has suitably gauged cables, is correctly
ĞĂƌƚŚĞĚĂŶĚĂĚĞƋƵĂƚĞƉŽǁĞƌŝƐŝŶƐƚĂůůĞĚ
dŚĞŝŶƐƚĂůůĂƟŽŶŽĨƚŚĞŵĂĐŚŝŶĞƚŚĞĞůĞĐƚƌŝĐĂůĐŽŶŶĞĐƟŽŶƐĂŶĚĂĚũƵƐƚŵĞŶƚƐƚŽŽƉƟŵŝƐĞƚŚĞƐLJƐƚĞŵ
ŵƵƐƚďĞƉĞƌĨŽƌŵĞĚďLJƋƵĂůŝĮĞĚĂŶĚĞdžƉĞƌŝĞŶĐĞĚƉĞƌƐŽŶŶĞů
ƵƌŝŶŐƚŚĞĂƐƐĞŵďůLJĂŶĚŽƌŚĂŶĚůŝŶŐƚŚĞŵŽǀŝŶŐĂŶĚŽƌĚĞůŝĐĂƚĞƉĂƌƚƐ;ďƌĂŬĞĞŶĐŽĚĞƌͿŵƵƐƚ
ďĞƉƌŽƚĞĐƚĞĚĂŐĂŝŶƐƚĂĐĐŝĚĞŶƚĂůŬŶŽĐŬƐĂŶĚĚƵƐƚ
EŽǁĞůĚŝŶŐƐŚŽƵůĚďĞƉĞƌĨŽƌŵĞĚŽŶƚŚĞŐĞĂƌůĞƐƐŵĂĐŚŝŶĞ;ŶĞŝƚŚĞƌĚƵƌŝŶŐŝŶƐƚĂůůĂƟŽŶŶŽƌĂƚ
ŽƚŚĞƌƐƚĂŐĞƐͿtĞůĚŝŶŐŵĂLJĚĂŵĂŐĞŵŽǀŝŶŐƉĂƌƚƐ
Allow a minimum of 80 mm between the encoder and the wall so that it is always accessible
ĨŽƌŵĂŝŶƚĞŶĂŶĐĞĂŶĚŽƌƌĞƉůĂĐĞŵĞŶƚ
DhDϬϭϮϲƌĞǀϬϱപͲϭϯͲ
പSGS6
9.1.1.CABLE INSTALLATION
dŚĞŐĞĂƌůĞƐƐŵĂĐŚŝŶĞŵƵƐƚĂůǁĂLJƐďĞƉůĂĐĞĚĂƚƚŚĞƚŽƉŽĨƚŚĞƐƵƉƉŽƌƚďĞĂŵEKKd,Z
WK^/d/KE/^KE^/Zs>/dŚĞƐƵƉƉŽƌƚƐƵƌĨĂĐĞƐŚŽƵůĚƉƌŽǀŝĚĞĂƉƉƌŽƉƌŝĂƚĞƐƟīŶĞƐƐ
ĂŶĚƐƚƌĞŶŐƚŚƚŽƐƵƉƉŽƌƚůŽĂĚƐĂƉƉůŝĞĚƚŽƚŚĞŵĂĐŚŝŶĞ
dŚĞŐĞĂƌůĞƐƐŵĂĐŚŝŶĞĂůůŽǁƐƚLJƉĞƐŽĨƐLJƐƚĞŵƐǁŝƚŚǀĞƌƟĐĂůĂŶĚŚŽƌŝnjŽŶƚĂůĐĂďůĞ
ĐŽŶĮŐƵƌĂƟŽŶƐ
/ŶĐĂƐĞŽĨůĂƚĞƌĂů;ŚŽƌŝnjŽŶƚĂůͿƌĞůĞĂƐĞŽĨƚŚĞĐĂďůĞƚŚĞĚƌŝǀĞǁŝůůďĞƐƵƉƉŽƌƚĞĚůĂƚĞƌĂůůLJŽŶƚŚĞ
ƐŚĂŌƚŚƌŽƵŐŚĂƉƉƌŽƉƌŝĂƚĞŵĞĂƐƵƌĞƐdŚĞĚƌŝǀĞĨĂƐƚĞŶŝŶŐƐĐƌĞǁƐŵƵƐƚŶŽƚďĞƐƵďũĞĐƚƚŽĐƵƫŶŐƐƚƌĞƐƐ
in any way.
9.1.2.SECURING THE GEARLESS MACHINE
dŚĞŐĞĂƌůĞƐƐŵĂĐŚŝŶĞDh^dďĞĮdžĞĚƚŽƚŚĞƐƵƉƉŽƌƟŶŐƐƵƌĨĂĐĞďLJŵĞĂŶƐŽĨϰDϭϮƐĐƌĞǁƐ
ǁŝƚŚŵŝŶŝŵƵŵƐƚƌĞŶŐƚŚĐůĂƐƐϴϴ;ƉŽƐŝƟŽŶĞĚĂƚƚŚĞĨĞĞƚͿdŚĞƟŐŚƚĞŶŝŶŐƚŽƌƋƵĞĨŽƌDϭϮ
screws is 70 Nm.
dŝŐŚƚĞŶƚŚĞƐĐƌĞǁƚŚƌĞĂĚƐƚŽĂŵŝŶŝŵƵŵůĞŶŐƚŚŽĨϭϱƟŵĞƐƚŚĞĚŝĂŵĞƚĞƌ
DĂdžŝŵƵŵƚŚƌĞĂĚĚĞƉƚŚŝƐϯϬŵŵ
dŚĞŵĂdžŝŵƵŵĂůůŽǁĂďůĞŇĂƚŶĞƐƐƚŽůĞƌĂŶĐĞƐĂƚƚŚĞĨĞĞƚŽĨƐƵƉƉŽƌƚŝƐϬϯŵŵ
9.1.3.CABLE GUARD
/ŶĐŽŵƉůŝĂŶĐĞǁŝƚŚEϴϭͲϮϬĂŶĚEϴϭͲϱϬƐƚĂŶĚĂƌĚƐĚĞǀŝĐĞƐƚŽƉƌĞǀĞŶƚĐĂďůĞƐƐůŝƉƉŝŶŐŽƵƚŽĨƚŚĞƉƵůͲ
ůĞLJŐƌŽŽǀĞƐŵƵƐƚŝŶĐůƵĚĞĂƌĞƚĂŝŶĞƌĚĞǀŝĐĞůŽĐĂƚĞĚŝŶƚŚĞǀŝĐŝŶŝƚLJŽĨƉŽŝŶƚƐǁŚĞƌĞĐĂďůĞƐĞŶƚĞƌĂŶĚĞdžŝƚ
ƚŚĞƉƵůůĞLJƐĂŶĚĂƚůĞĂƐƚŽŶĞŝŶƚĞƌŵĞĚŝĂƚĞƌĞƚĂŝŶĞƌĚĞǀŝĐĞŝĨƚŚĞƌĞŝƐĂǁŝŶĚŝŶŐĂŶŐůĞŽĨŵŽƌĞƚŚĂŶϲϬΣ
ƵŶĚĞƌŶĞĂƚŚƚŚĞŚŽƌŝnjŽŶƚĂůĂdžŝƐŽĨƚŚĞƉƵůůĞLJĂŶĚƚŚĞƚŽƚĂůǁŝŶĚŝŶŐĂŶŐůĞŝƐŵŽƌĞƚŚĂŶϭϮϬΣ
džĂŵƉůĞƐŽĨĐĂďůĞƌĞƚĂŝŶĞƌĚĞǀŝĐĞůĂLJŽƵƚƐ
dŚŝƐĚĞǀŝĐĞŝƐĂǀĂŝůĂďůĞĂƐĂŶŽƉƟŽŶĂůŽŶƌĞƋƵĞƐƚ
ŽŶƚĂĐƚ^/KZƉĞƌƐŽŶŶĞůĨŽƌĨƵƌƚŚĞƌĚĞƚĂŝůƐ
WůĂĐĞƚŚĞĐĂďůĞŐƵĂƌĚƐĂƚĂĚŝƐƚĂŶĐĞŽĨϮрϯŵŝůůŝŵĞƚƌĞƐĨƌŽŵƚŚĞĐĂďůĞƐĂŶĚĨĂƐƚĞŶƚŚĞ
ƐĐƌĞǁƐƵƐŝŶŐĂϮϱEŵƚŽƌƋƵĞ
YES
YES YES YESNO
DhDϬϭϮϲƌĞǀϬϱപͲϭϰͲ
പSGS6
9.2. ELECTRICAL INSTALLATION
ůůĞůĞĐƚƌŝĐĂůĐŽŶŶĞĐƟŽŶƐŵƵƐƚďĞŵĂĚĞǁŝƚŚƚŚĞŵĂŝŶƐǁŝƚĐŚŝŶƚŚĞK&&ƉŽƐŝƟŽŶ
hƐĞƐŚŝĞůĚĞĚĐĂďůĞƐ;ŵĂdžůĞŶŐƚŚϮϱŵͿƚŚĞĐĂďůĞƐŚŝĞůĚŝŶŐŵƵƐƚďĞĂƉƉƌŽƉƌŝĂƚĞůLJĐŽŶŶĞĐƚĞĚ
9.2.1.ELECTRIC MOTOR
tŝƚŚƚŚĞŚĞůƉŽĨƚŚĞůĂLJŽƵƚ;ĂƩĂĐŚĞĚƚŽƚŚŝƐŵĂŶƵĂůͿĐŽŶŶĞĐƚŝƚĞůĞĐƚƌŝĐĂůůLJƚŽƚŚĞŝŶǀĞƌƚĞƌŵĂŬŝŶŐ
ƐƵƌĞƚŚĞhstĂŶĚŐƌŽƵŶĚŝŶŐƉŚĂƐĞƐĂƌĞĐŽŶŶĞĐƚĞĚĐŽƌƌĞĐƚůLJ
DO NOT CONNECT THE MACHINE DIRECTLY TO THE POWER GRID. THE POWER MUST BE
SUPPLIED BY A SUITABLE ELECTRONIC CONVERTER.
IMPORTANT NOTE
dŚĞŵŽƚŽƌŝƐŵĂĚĞƵƐŝŶŐƉĞƌŵĂŶĞŶƚŵĂŐŶĞƚƐǁŝƚŚĂŵĂdžŝŵƵŵǁŽƌŬŝŶŐƚĞŵƉĞƌĂƚƵƌĞ
ŽĨϭϱϬΣďŽǀĞƚŚŝƐůŝŵŝƚƚŚĞŵĂŐŶĞƚƐŵĂLJůŽƐĞƚŚĞŝƌŵĂŐŶĞƟĐĐŚĂƌĂĐƚĞƌŝƐƟĐƐƚŚƵƐĂůƚĞƌŝŶŐƚŚĞ
ƉĞƌĨŽƌŵĂŶĐĞŽĨƚŚĞŵĂĐŚŝŶĞ
ZĞĨĞƌƚŽƚŚĞĨŽůůŽǁŝŶŐƚĂďůĞĨŽƌƚŚĞƚĞĐŚŶŝĐĂůĨĞĂƚƵƌĞƐŽĨƚŚĞWdƐĞŶƐŽƌƐ
dŚĞŵŽƚŽƌŝƐƉƌŽƚĞĐƚĞĚďLJWdƚŚĞƌŵŝƐƚŽƌƐ
Thermistors
dфϭϱϬǑϳϱϬKŚŵ
dшϭϱϬǑϰŬKŚŵ
The thermistors MUST ONLY BE CONNECTED TO A SPECIFIC DEVICE.
/ŶĐŽƌƌĞĐƚĐŽŶŶĞĐƟŽŶŽĨƚŚĞƚŚĞƌŵŝƐƚŽƌƐǁŝůůďƵƌŶƚŚĞŵŽƵƚŝŵŵĞĚŝĂƚĞůLJ
dŚĞŵĂdžŝŵƵŵƉĞƌŵŝƐƐŝďůĞƉŽǁĞƌƐƵƉƉůLJǀŽůƚĂŐĞŝƐϮϱs
When connected close the terminal box.
tŚĞŶƚŚĞƚĞƌŵŝŶĂůďŽdžŝƐŽƉĞŶĂǀŽŝĚƚŚĞƉŽƐƐŝďŝůŝƚLJƚŚĂƚĂŶLJƐŽůŝĚŽƌůŝƋƵŝĚŽďũĞĐƚƐŵĂLJĨĂůů
ĂŶĚĐŽŵĞŝŶƚŽĐŽŶƚĂĐƚǁŝƚŚƚŚĞŝŶƚĞƌŶĂůƉĂƌƚƐŽĨƚŚĞŵĂĐŚŝŶĞ
DhDϬϭϮϲƌĞǀϬϱപͲϭϱͲ
പSGS6
9.2.2.TERMINAL BOARD WIRING DIAGRAM
U1
V1
W1 23
18
7
56
4
-
+
1W2 1V2 1U2
NL
1W1 1V1 1U1
BK2
BK1
+
~
Thermistors
ƌĂŬĞŵŝĐƌŽͲƐǁŝƚĐŚϮ
ŽŵŵŽŶďƌĂŬĞŵŝĐƌŽͲƐǁŝƚĐŚ
нsĚĐ
L1 L2 L3
ƌĂŬĞŵŝĐƌŽͲƐǁŝƚĐŚϭ
0 V
нsĚĐ
dŚĞƌŵŽͲĐŽŶƚĂĐƚ
;ŽƉƟŽŶĂůͿ
Fan
;ŽƉƟŽŶĂůͿ
&ĂŶƉŽǁĞƌƐƵƉƉůLJ
PE
Thermistors
dфϭϱϬΣϳϱϬKŚŵ
dхсϭϱϬΣϰŬKŚŵ
ŽŶŽƚĂƉƉůLJǀŽůƚĂŐĞƐŽĨхϱsƚŽƚŚĞ
terminals of the thermistor
DhDϬϭϮϲƌĞǀϬϱപͲϭϲͲ
പSGS6
9.3. ENCODER
dŚĞĞŶĐŽĚĞƌŝƐĂĚŝŐŝƚĂůĞůĞĐƚƌŽŶŝĐĐŽŵƉŽŶĞŶƚƚŚĂƚƉƌŽǀŝĚĞƐƚŚĞĞdžĂĐƚƉŽƐŝƟŽŶŽĨƚŚĞƌŽƚŽƌdŚĞŝŶǀĞƌƚĞƌ
ŵƵƐƚďĞĞƋƵŝƉƉĞĚǁŝƚŚĂƐƉĞĐŝĮĐŝŶƉƵƚĂďůĞƚŽƉƌŽĐĞƐƐƚŚĞƐŝŐŶĂůƐĐŽŵŝŶŐĨƌŽŵƚŚĞĞŶĐŽĚĞƌŝŶŽƌĚĞƌƚŽ
ŝŶƚĞƌƉƌĞƚƚŚĞĂŶŐƵůĂƌƉŽƐŝƟŽŶŽĨƚŚĞƌŽƚŽƌ
dŚĞƌĞĂƌĞƚǁŽƚLJƉĞƐŽĨĞŶĐŽĚĞƌƐĂǀĂŝůĂďůĞ
• Absolute rotary encoder with EnDat interface;
• Rotary encoder with Sin/Cos interface;
ŽŶƐƵůƚƚŚĞŝŶǀĞƌƚĞƌŵĂŶƵĂůŝŶŽƌĚĞƌƚŽĐŚŽƐĞƚŚĞĐŽƌƌĞĐƚƚLJƉĞŽĨĞŶĐŽĚĞƌ
dŚĞĞŶĐŽĚĞƌŝƐĮdžĞĚŽŶƚŚĞĚƌŝǀĞƐŚĂŌŝŶƚŚĞĨĂĐƚŽƌLJ
ŝĨƚŚĞĞŶĐŽĚĞƌŶĞĞĚƐƚŽďĞƌĞƉůĂĐĞƐƌĞĨĞƌƚŽƐĞĐƟŽŶΗŶĐŽĚĞƌƌĞƉůĂĐĞŵĞŶƚΗŝŶƚŚŝƐŵĂŶƵĂů
ĂĐŚƟŵĞƚŚĞĞŶĐŽĚĞƌŝƐŵŽƵŶƚĞĚŽŶƚŚĞƐŚĂŌŽƌƚĂŵƉĞƌĞĚǁŝƚŚĂůŝŐŶŵĞŶƚŽĨƚŚĞƌŽƚŽƌ
ŵƵƐƚďĞƌĞƉĞĂƚĞĚďLJƚŚĞŝŶǀĞƌƚĞƌZĞĨĞƌƚŽƚŚĞŵĂŶƵĂůŽĨƚŚĞŝŶǀĞƌƚĞƌŝŶƐƚĂůůĞĚĨŽƌƚŚŝƐ
ŽƉĞƌĂƟŽŶ
dŚĞĞŶĐŽĚĞƌŝƐĂĚĞůŝĐĂƚĞĐŽŵƉŽŶĞŶƚƚŚĞƌĞĨŽƌĞƉƌŝŽƌƚŽŝŶƐƚĂůůĂƟŽŶĂŶĚƐƚĂƌƚͲƵƉ
ĐŚĞĐŬƚŚĂƚƚŚĞĐŽŵƉŽŶĞŶƚƐĂŶĚĐĂďůĞƐƉŝŶƐĂƌĞŝŶŽƉƟŵƵŵĐŽŶĚŝƟŽŶĂŶĚŶŽƚ
ĐŽŵƉƌŽŵŝƐĞĚŽƌĚĂŵĂŐĞĚ
ŶĐŽĚĞƌĐŽŶƚĂŝŶƐĐŽŵƉŽŶĞŶƚƐƚŚĂƚĐĂŶďĞĚĂŵĂŐĞĚďLJĞůĞĐƚƌŽƐƚĂƟĐĚŝƐĐŚĂƌŐĞ
dŚĞŝŶƐƚĂůůĂƟŽŶŵĂŝŶƚĞŶĂŶĐĞƉĞƌƐŽŶŶĞůŵƵƐƚĚŝƐĐŚĂƌŐĞƚŚĞĞůĞĐƚƌŽƐƚĂƟĐĐŚĂƌŐĞďĞĨŽƌĞŚĂŶĚůŝŶŐƚŚĞ
ĞŶĐŽĚĞƌŽƌƚŚĞĐĂďůĞƐƉŝŶƐďLJƚŽƵĐŚŝŶŐĂŵĞƚĂůŽďũĞĐƚƐŽůŝĚůLJĐŽŶŶĞĐƚĞĚƚŽĞĂƌƚŚ
ǀŽŝĚĂŶLJŵĞĐŚĂŶŝĐĂůƐŚŽĐŬŽƌŝŵƉĂĐƚƐŽĂƐŶŽƚƚŽĚĂŵĂŐĞƚŚĞĞŶĐŽĚĞƌĂŶĚƚŚƵƐŝŵƉĂŝƌŝƚƐĐŽƌƌĞĐƚ
ŽƉĞƌĂƟŽŶ
ůůĞůĞĐƚƌŝĐĂůĐŽŶŶĞĐƟŽŶƐĂŶĚĐŽŶŶĞĐƟŽŶĚŝƐĐŽŶŶĞĐƟŽŶŽĨƚŚĞĐŽŶŶĞĐƚŽƌƐŵƵƐƚďĞŵĂĚĞ
ǁŝƚŚƚŚĞŵĂŝŶƐǁŝƚĐŚƐĞƚƚŽΗK&&Η
ƐŚŝĞůĚĞĚĐĂďůĞŵƵƐƚďĞƵƐĞĚĨŽƌƚŚĞĐŽŶŶĞĐƟŽŶŽĨƚŚĞĞŶĐŽĚĞƌŝŶŽƌĚĞƌƚŽĂǀŽŝĚ
ŝŶƚĞƌĨĞƌĞŶĐĞĂŶĚŽƌƐŝŐŶĂůŶŽŝƐĞdŚĞƉŝŶƐŽƌǁŝƌĞƐƚŚĂƚĂƌĞŶŽƚƵƐĞĚŵƵƐƚďĞ
ƉƌŽƉĞƌůLJŝŶƐƵůĂƚĞĚdŚĞĞŶĐŽĚĞƌƉŽǁĞƌƐƵƉƉůLJĐĂďůĞŵƵƐƚďĞǁŝƌĞĚƐĞƉĂƌĂƚĞůLJĂŶĚŶŽƚƚŽŐĞƚŚĞƌǁŝƚŚ
ƚŚĞŵŽƚŽƌďƌĂŬĞƉŽǁĞƌƐƵƉƉůLJĐĂďůĞƐ
DhDϬϭϮϲƌĞǀϬϱപͲϭϳͲ
പSGS6
9.3.1.^K>hdZKdZzEKZKE&/'hZd/KEͲEd/EdZ&
,/E,/EEdEϭϯϭϯ^K>hdEKZt/d,ϭϮW/EKEEdKZͲDy/DhD
ydE^/KE>>E'd,сϮϱDdZ^
dŚĞEϭϯϭϯĞŶĐŽĚĞƌŝƐĂŶĂďƐŽůƵƚĞĞŶĐŽĚĞƌǁŝƚŚĂŶŶĂƚŝŶƚĞƌĨĂĐĞĂŶĚϭϮƉŝŶĐŽŶŶĞĐƚŽƌdŚĞ
ĐŽŵďŝŶĂƟŽŶŽĨĞdžƚĞŶƐŝŽŶĐĂďůĞƐŝƐŶĞĐĞƐƐĂƌLJŝŶŽƌĚĞƌƚŽĐŽŶŶĞĐƚƚŚŝƐĞŶĐŽĚĞƌƚŽƚŚĞŝŶǀĞƌƚĞƌ
dŚĞĞŶĐŽĚĞƌƐƵƉƉůLJĂƐƐƚĂŶĚĂƌĚŝƐĐŽŶŶĞĐƚĞĚƚŽĐŽŶŶĞĐƚŽƌƐϭ
ůůĞůĞĐƚƌŝĐĂůĐŽŶŶĞĐƟŽŶƐĂŶĚĐŽŶŶĞĐƟŽŶĚŝƐĐŽŶŶĞĐƟŽŶŽĨƚŚĞĐŽŶŶĞĐƚŽƌƐŵƵƐƚďĞŵĂĚĞ
ǁŝƚŚƚŚĞŵĂŝŶƐǁŝƚĐŚƐĞƚƚŽΗK&&Η
dĂŬĞƉĂƌƟĐƵůĂƌĐĂƌĞŶŽƚƚŽĚĂŵĂŐĞƚŚĞǁŝƌĞƐŽƌƉŝŶƐŝŶƚŚĞĞǀĞŶƚƚŚĞĐŽŶŶĞĐƚŽƌƐŶĞĞĚƚŽďĞ
connected or disconnected.
^ĞĞƚŚĞĞŶĐŽĚĞƌŵĂŶƵĂůĨŽƌĨƵƌƚŚĞƌŝŶĨŽƌŵĂƟŽŶ
C1
6/10/15/20/25 m
dŚĞĞŶĐŽĚĞƌEϭϯϭϯŵĂLJďĞƐƵƉƉůŝĞĚƚŽŐĞƚŚĞƌǁŝƚŚĞdžƚĞŶƐŝŽŶĐĂďůĞƐŽĨǀĂƌŝĂďůĞůĞŶŐƚŚƵƉƚŽϮϱŵĞƚƌĞƐ
ǁŝƚŚĂĚŝīĞƌĞŶƚĐŽŶŶĞĐƚŽƌ
ŽŶƐƵůƚƚŚĞŝŶǀĞƌƚĞƌŵĂŶƵĂůŝŶŽƌĚĞƌƚŽĐŚŽƐĞƚŚĞĐŽƌƌĞĐƚƚLJƉĞŽĨinverter side connector.
• ydE^/KE>t/d,KhdKEEdKZ;/EsZdZ^/ͿKD/Et/d,EϭϯϭϯͲDy
ydE^/KE>>E'd,сϮϱDdZ^
WůĞĂƐĞƌĞĨĞƌƚŽƚŚĞƚĂďůĞďĞůŽǁĨŽƌĞdžƚĞŶƐŝŽŶĐĂďůĞĐŽŶŶĞĐƟŽŶƐ
6/10/15/20/25 m
123456
78910 11 12
C1
C1 MINITEK 12 PIN
PIN WIRE COLOUR SIGNAL
1Brown ϱshƉ
2 Green CLOCK
3 Violet Ͳ
4White ϬshƉ
5Red/Blue Ͳ
6Grey DATE
7Pink dͲ
8 Grey/Pink н
9 Blue Sensor 0 V
10 Black н
11 Yellow >K<Ͳ
12 Red Sensor 5 V
DhDϬϭϮϲƌĞǀϬϱപͲϭϴͲ
പSGS6
,/E,/EEdEϭϯϭϯ^K>hdEKZt/d,ϭϳW/EKEEdKZͲDy/DhDydE^/KE
CABLE LENGTH MORE THAN 25 METRES
dŚĞEϭϯϭϯĞŶĐŽĚĞƌŝƐĂŶĂďƐŽůƵƚĞĞŶĐŽĚĞƌǁŝƚŚĂŶŶĂƚŝŶƚĞƌĨĂĐĞϬϯŵĐĂďůĞĂŶĚϭϳƉŝŶ
ĐŽŶŶĞĐƚŽƌ;ϮͿ
dŚĞĞŶĐŽĚĞƌƐƵƉƉůLJĂƐƐƚĂŶĚĂƌĚŝƐĐŽŶŶĞĐƚĞĚƚŽĐŽŶŶĞĐƚŽƌƐϭ
ůůĞůĞĐƚƌŝĐĂůĐŽŶŶĞĐƟŽŶƐĂŶĚĐŽŶŶĞĐƟŽŶĚŝƐĐŽŶŶĞĐƟŽŶŽĨƚŚĞĐŽŶŶĞĐƚŽƌƐŵƵƐƚďĞŵĂĚĞ
ǁŝƚŚƚŚĞŵĂŝŶƐǁŝƚĐŚƐĞƚƚŽΗK&&Η
dĂŬĞƉĂƌƟĐƵůĂƌĐĂƌĞŶŽƚƚŽĚĂŵĂŐĞƚŚĞǁŝƌĞƐŽƌƉŝŶƐŝŶƚŚĞĞǀĞŶƚƚŚĞĐŽŶŶĞĐƚŽƌƐŶĞĞĚƚŽďĞ
connected or disconnected.
dŚĞĐŽŵďŝŶĂƟŽŶŽĨĞdžƚĞŶƐŝŽŶĐĂďůĞƐŝƐŶĞĐĞƐƐĂƌLJŝŶŽƌĚĞƌƚŽĐŽŶŶĞĐƚƚŚĞĞŶĐŽĚĞƌƚŽƚŚĞŝŶǀĞƌƚĞƌ
^ĞĞƚŚĞĞŶĐŽĚĞƌŵĂŶƵĂůĨŽƌĨƵƌƚŚĞƌŝŶĨŽƌŵĂƟŽŶ
C1
C2
0.3m extensions over 25 m
dŚĞĞŶĐŽĚĞƌEϭϯϭϯŵĂLJďĞƐƵƉƉůŝĞĚƚŽŐĞƚŚĞƌǁŝƚŚĞdžƚĞŶƐŝŽŶĐĂďůĞƐŽĨǀĂƌŝĂďůĞůĞŶŐƚŚŽĨŵŽƌĞ
ƚŚĂŶϮϱŵĞƚƌĞƐǁŝƚŚĂĚŝīĞƌĞŶƚĐŽŶŶĞĐƚŽƌ
ŽŶƐƵůƚƚŚĞŝŶǀĞƌƚĞƌŵĂŶƵĂůŝŶŽƌĚĞƌƚŽĐŚŽƐĞƚŚĞĐŽƌƌĞĐƚƚLJƉĞŽĨŝŶǀĞƌƚĞƌƐŝĚĞĐŽŶŶĞĐƚŽƌ
•
ydE^/KE>t/d,KhdKEEdKZ;/EsZdZ^/ͿKD/Et/d,EϭϯϭϯͲydE^/KE
CABLE LENGTH OF MORE THAN 25 METRES
WůĞĂƐĞƌĞĨĞƌƚŽƚŚĞƚĂďůĞďĞůŽǁĨŽƌĞdžƚĞŶƐŝŽŶĐĂďůĞĐŽŶŶĞĐƟŽŶƐ
C2 17 PIN
PIN WIRE COLOUR SIGNAL
1Blue 5V
2ͲͲ ͲͲ
3ͲͲ Ͳ
4White 0V
5ͲͲ ͲͲ
6ͲͲ ͲͲ
7 Brown/Green ϱshƉ
8 Violet CLOCK
9 Yellow >K<Ͳ
10 White/Green ϬshƉ
11 /ŶƚĞƌŶĂůĚŝƐƉůĂLJ ͲͲ
12 Blue/Black н
13 Red/Black Ͳ
14 Grey DATE
15 Green/Black н
16 Yellow/Black Ͳ
17 Pink dͲ
16
17
E
1
2
5
6
7
11
8
9
10
12
13
14 15
3
4
C2
DhDϬϭϮϲƌĞǀϬϱപͲϭϵͲ
പSGS6
9.3.2.ROTARY ENCODER SIN/COS INTERFACE CONFIGURATION
,/E,/EZEϭϯϴϳ^K>hdEKZt/d,ϭϰW/EKEEdKZͲDy/DhDydE^/KE
>>E'd,сϮϱDdZ^
dŚĞZEϭϯϴϳĞŶĐŽĚĞƌŚĂƐĂ^/EK^ŝŶƚĞƌĨĂĐĞĂŶĚĂϭϰW/EĐŽŶŶĞĐƚŽƌ;ϯͿdŚĞĐŽŵďŝŶĂƟŽŶŽĨ
extension cables is necessary in order to connect this encoder to the inverter.
dŚĞĞŶĐŽĚĞƌƐƵƉƉůLJĂƐƐƚĂŶĚĂƌĚŝƐĐŽŶŶĞĐƚĞĚƚŽĐŽŶŶĞĐƚŽƌƐϯ
Please refer to the table below to connect the encoder to the inverter.
ůůĞůĞĐƚƌŝĐĂůĐŽŶŶĞĐƟŽŶƐĂŶĚĐŽŶŶĞĐƟŽŶĚŝƐĐŽŶŶĞĐƟŽŶŽĨƚŚĞĐŽŶŶĞĐƚŽƌƐŵƵƐƚďĞŵĂĚĞ
ǁŝƚŚƚŚĞŵĂŝŶƐǁŝƚĐŚƐĞƚƚŽΗK&&Η
dĂŬĞƉĂƌƟĐƵůĂƌĐĂƌĞŶŽƚƚŽĚĂŵĂŐĞƚŚĞǁŝƌĞƐŽƌƉŝŶƐŝŶƚŚĞĞǀĞŶƚƚŚĞĐŽŶŶĞĐƚŽƌƐŶĞĞĚƚŽďĞ
connected or disconnected.
^ĞĞƚŚĞĞŶĐŽĚĞƌŵĂŶƵĂůĨŽƌĨƵƌƚŚĞƌŝŶĨŽƌŵĂƟŽŶ
C3
6/10/15/20/25 m
dŚĞZEϭϯϴϳĞŶĐŽĚĞƌŵĂLJďĞƐƵƉƉůŝĞĚƚŽŐĞƚŚĞƌǁŝƚŚĞdžƚĞŶƐŝŽŶĐĂďůĞƐŽĨǀĂƌŝĂďůĞůĞŶŐƚŚƵƉƚŽϮϱŵĞƚƌĞƐ
ǁŝƚŚĂĚŝīĞƌĞŶƚĐŽŶŶĞĐƚŽƌ
ŽŶƐƵůƚƚŚĞŝŶǀĞƌƚĞƌŵĂŶƵĂůŝŶŽƌĚĞƌƚŽĐŚŽƐĞƚŚĞĐŽƌƌĞĐƚƚLJƉĞŽĨinverter side connector.
• ydE^/KE>t/d,KhdKEEdKZ;/EsZdZ^/ͿKD/Et/d,ZEϭϯϴϳͲDy
ydE^/KE>>E'd,сϮϱDdZ^
WůĞĂƐĞƌĞĨĞƌƚŽƚŚĞƚĂďůĞďĞůŽǁĨŽƌĞdžƚĞŶƐŝŽŶĐĂďůĞĐŽŶŶĞĐƟŽŶƐ
6/10/15/20/25 m
1234567
8910 11 12 13 14
C3
C3 MINITEK 14 PIN
PIN WIRE COLOUR SIGNAL
1Brown ϱshƉ
2Grey DATE
3Black н
4Red Zн
5White ϬshƉ
6 Grey/Pink н
7 Green CLOCK
8 Yellow >K<Ͳ
9Red/Blue Ͳ
10 ͲͲ ͲͲ
11 Blue ZͲ
12 Violet Ͳ
13 Pink dͲ
14 ͲͲ ͲͲ
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