SIEB & MEYER Gateway 0362158A User manual

Gateway 0362158A
EtherCAT to SERVOLINK 4 Safety
P-TD-0000531.3
2019-04-09
SIEB & MEYER W

Copyright
Translation of the original instructions, Copyright © 2019 SIEB & MEYER AG
All rights reserved.
This manual or extracts thereof may only be copied with the explicit authorization of
SIEB & MEYER AG.
Trademarks
All product, font and company names mentioned in this manual may be trademarks or registered
trademarks of their respective companies.
SIEB & MEYER worldwide
For questions regarding our products and technical problems please contact us.
SIEB & MEYER AG
Auf dem Schmaarkamp 21
21339 Lueneburg
Germany
Phone: [phone]
Fax: [phone]
[email protected]
http://www.sieb-meyer.de
SIEB & MEYER Shenzhen Trading Co. Ltd.
Room A208, 2/F,
Internet Innovation and Creation services base
Building (2),
No.126, Wanxia road, Shekou, Nanshan district,
Shenzhen City, 518067
China
Phone: [phone]
Fax: [phone]
[email protected]
http://www.sieb-meyer.cn
SIEB & MEYER Asia Co. Ltd.
4 Fl, No. 532, Sec. 1
Min-Sheng N. Road
Kwei-Shan Hsiang
333 Tao-Yuan Hsien
Taiwan
Phone: [phone]
Fax: [phone]
[email protected]
http://www.sieb-meyer.com
W
2 Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety

About this Manual 1
Safety Instructions 2
Unit Assembly Complying EMC 3
Gateway 0362158A 4
Mounting and Demounting 5
Connectors, Switches and Displays 6
WChapter Overview
Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety 3

Chapter Overview W
4 Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety

1 About this Manual ............................................................. 7
1.1 Illustration of Warnings ............................................................................... 7
1.2 Illustration of General Notices ..................................................................... 8
1.3 Technical Symbols ...................................................................................... 8
1.4 Abbreviations .............................................................................................. 8
2 Safety Instructions ............................................................. 9
2.1 Standards and Regulations ......................................................................... 9
2.2 Working on the Device ................................................................................ 9
2.3 Appropriate Use ........................................................................................ 10
2.4 Reasonably Foreseeable Misuse .............................................................. 11
2.5 Transport and Storage .............................................................................. 11
2.6 Installation ................................................................................................. 12
2.7 Electrical Connection ................................................................................ 13
2.8 Operation .................................................................................................. 14
2.9 Maintenance ............................................................................................. 14
2.10 Disposal .................................................................................................... 14
2.11 Legal Warranty .......................................................................................... 15
3 Unit Assembly Complying EMC ...................................... 17
3.1 EMC Classification .................................................................................... 17
4 Gateway 0362158A ......................................................... 19
4.1 Device View .............................................................................................. 19
4.2 Dimensions ............................................................................................... 20
4.3 Type Plate ................................................................................................. 20
4.4 Device Designation ................................................................................... 21
4.5 Technical Data .......................................................................................... 21
4.6 OSSD Monitoring ...................................................................................... 21
4.6.1 Configuration of OSSD Monitoring ........................................................................ 21
4.6.2 OSSD Signal Amplification .................................................................................... 23
4.6.3 Signal Transmission SERVOLINK 4 ..................................................................... 23
4.6.4 Speed Zero Detection ........................................................................................... 24
4.7 Connecting the Gateway ........................................................................... 24
4.7.1 Software Connection to the PLC ........................................................................... 26
5 Mounting and Demounting .............................................. 29
6 Connectors, Switches and Displays ................................ 31
6.1 Selection Switches .................................................................................... 31
6.1.1 ID-switch for Module Detection ............................................................................. 31
6.1.2 Operating Mode Selection Switch ......................................................................... 31
6.1.3 Drive Selection Switches ....................................................................................... 32
6.2 Connector Pin Assignment ....................................................................... 33
6.2.1 X4/ X3 – SERVOLINK 4 ........................................................................................ 33
6.2.1.1 Assembly of Optical Fiber Cables ......................................................................... 34
6.2.2 X5 – JTAG Connector ........................................................................................... 35
6.2.3 X6 – USB Connector ............................................................................................. 35
6.2.4 X7 – 24 Volts Connection and OSSD Inputs ......................................................... 35
6.2.5 X8 – 24 Volts Connection and OSSD Outputs ...................................................... 36
WContent
Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety 5

6.2.6 X9/X10 – EtherCAT ............................................................................................... 37
6.3 Status Displays ......................................................................................... 37
6.3.1 LED Status Display for EtherCAT Slave ............................................................... 37
6.3.2 LED Status Display for Gateway and SERVOLINK 4 ........................................... 38
6.3.3 7-segment Display ................................................................................................ 39
6.3.3.1 Switch-on Messages ............................................................................................. 39
6.3.3.2 Status Messages ................................................................................................... 39
6.3.3.3 Information Messages ........................................................................................... 40
6.3.3.4 Error Messages ..................................................................................................... 40
6.3.4 LED Status Display (Drives) .................................................................................. 41
Content W
6 Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety

1 About this Manual
This chapter descirbes symbols, signal words and abbreviations used in this manual.
More documentation can be downloaded from the SIEB & MEYER website
under http://www.sieb-meyer.de/downloads.html.
1.1 Illustration of Warnings
Depending on their degree of risk, warnings are classified into different levels. In the
manual, the different levels and types of dangers are represented as follows:
[1] Risk level (signal word/warning color)
Classification of the risk
[2] Safety symbol
Risk of injury
[3] Risk symbol
Graphic representation of the source of risk
Risk levels
Risk Level Description
Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury or property damage.
Indicates a hazardous situation which, if not avoided, may result in prop‐
erty damage.
Risk symbols
Risk symbol Description
General hazardous situation
Risk of injury due to electric shock
Risk of injury due to hot surfaces
WAbout this Manual
Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety 7
1

Risk symbol Description
Potentially risk of injury when working on machines with open covers/
doors
Risk of injury due to flying objects
Destruction risk of electrostatically sensitive components
Risk of property damage
1.2 Illustration of General Notices
Symbol Description
Hint with additional, further information
Tip with suggestions and useful information
1.3 Technical Symbols
Symbol Description
LED indicator: LED on
LED indicator: LED off
LED indicator: LED flashes
1.4 Abbreviations
n.c. not connected
STO safety function: Safe Torque Off
VCC voltage at the common collector
About this Manual W
8 Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety
1

2 Safety Instructions
These safety instructions include important information regarding your safety
and must be observed during installation and operation of SIEB & MEYER
devices. Read them carefully and keep them for later use.
Also adhere to safety instructions in the product documentation and on the
device.
2.1 Standards and Regulations
SIEB & MEYER devices comply with the regulations of the following standards and
directives:
▶ Low-Voltage Directive 2014/35/EU:
EU declaration of conformity, DIN EN 61800-5-1
▶ EMC Directive 2014/30/EU:
EU manufacturer's certificate, DIN EN 61800-3
▶ Machinery Directive 2006/42/EC:
EU manufacturer's certificate, DIN EN 61800-5-2 (safety functions)
SIEB & MEYER products are no products according to the EU Machinery
Directive. The appropriate use of SIEB & MEYER devices in machines and
installations is prohibited until the manufacturer of the machine or installation
confirms the CE conformity of the complete machine or installation.
If the mechanics or the electronics of the device are modified, the conformity
with the EC/EEC directives and thus the label will expire.
2.2 Working on the Device
WARNING
Trained staff only
To avoid risks of serious injuries and material damage any works regarding instal‐
lation, initial operation and maintenance must be carried out by trained staff only.
Furthermore, electricians who connect feed-in systems must be approved by the
local DSO (distribution system operator).
Trained staff, according to this fundamental safety instruction, are persons familiar
with the installation, mounting, initial and permanent operation of the product and
they are qualified appropriately for the work. The standards DIN VDE 0100 and
DIN VDE 0110 as well as the national accident prevention regulations shall be
considered!
When installing feed-in systems adhere to all applicable regulations, special safety
instructions and technical connection conditions of the local DSO.
WSafety Instructions
Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety 9
2

DANGER
Risk of serious damage to property and personal injury may occur:
▶ when covers are removed illegally,
▶ due to improper use,
▶ when either the installation or the operation is incorrect
Observe the corresponding notes and information in the product documentation of
your device.
WARNING
Risk of injuries and material damage due to illegal modifications
Only change the settings of the device after having contacted SIEB & MEYER.
All Information and advice attached to the device, such as safety instructions or danger
warnings and technical data (type plate) are:
▶ not to be removed
▶ not to be damaged
▶ to be kept readably (no covers, no paint over or the like)
2.3 Appropriate Use
Use the device according to its appropriate use only. Consider the corresponding infor‐
mation regarding the application fields of the device in the product documentation.
The device is intended for use within an enclosed cabinet by the OEM or end user to
comply with pollution degree 2 or equivalent environmental conditions.
SIEB & MEYER products are not suitable for use in areas exposed to explosion
hazards (ATEX zones) without approriate housing.
Terms according to DIN EN 61800
Before initial operation, make sure that the machine will not expose danger (e.g.
runaway moves). The conformity with the safety standards DIN EN 60204-1 and DIN
EN 61800-5-1 must be ensured.
The manufacturer of the system or the machine has to meet the requirements of the
legal values regarding the Electromagnetic Compatibility (EMC). SIEB & MEYER units
can be operated in industrial areas, provided that the attached EMC information has
been taken into consideration.
SIEB & MEYER tests all products in its own EMC laboratory to ensure that the prod‐
ucts meet the respective standards, when they are installed properly.
Installation of the device differing from the product documentation and the manual
"EMC Guidelines" means that the machine manufacturer has to carry out new meas‐
urements to comply with the regulations.
SIEB & MEYER devices meet the requirements of the Low-Voltage Directive
2014/35/EU. The harmonized standards of DIN EN 50178 and DIN EN 60204-1 in
combination with the standards DIN EN 60947 and DIN EN 61800-5-1 are applied
consequently.
Safety Instructions W
10 Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety
2

Technical data and the connection specification can be found in the respective product
documents.
Line filters
If adequate interference suppression measures are applied and the appropriate use in
industrial applications of the device is ensured SIEB & MEYER devices comply with
the EMC Directive EMC Directive 2014/30/EU in terms of the EMC Product Standard
(PDS) DIN EN 61800-3.
The use of line filters helps reaching the following:
▶ Resistance to interference. The electronic system is protected against high-
frequency disturbances, possibly infiltrated via the mains cable.
▶ Protection against radiation. High-frequency disturbances are reduced to legally
authorized measure. This prevents effects of the transients to adjacent compo‐
nents or devices.
▶ Products, not equipped with an integrated AC supply line filter must be operated
with an upstream line filter.
▶ Using SIEB & MEYER devices in residential or business areas as well in small
businesses requires additional interference suppression.
For detailed information refer to the manual "EMC Guidelines", chapter "EMC
Product Standard DIN EN 61800-3 for PDS".
Refer to the product documentation of your device to find out whether or not
your device is equipped with a line filter. For detailed information on line
filters refer to the manual "EMC Guidelines".
2.4 Reasonably Foreseeable Misuse
The Machinery Directive defines a "reasonably foreseeable misuse" as "use of machi‐
nery in a way not intended in the instructions but which may result from predictable
human behavior".
SIEB & MEYER products are no products according to the EU Machinery Directive.
During design and construction of the machine as well as in the operation manual the
machine manufacturer is obliged to give consideration to the intended (appropriate)
use of the machine and risks arising from reasonably foreseeable misuse of the
machine.
To avoid injuries and material damage any use, installation and setup of
SIEB & MEYER products by non-experts which exceed the technical data specified in
the product documentation (high voltages, temperatures etc.) is considered to be not
intended use and forbidden. Adhere to the safety instructions on the device and in the
product documentation.
2.5 Transport and Storage
Avoid improper mechanical load of the device. The following points must especially be
taken into consideration:
▶ Protect the device against mechanical damage (max. acceleration = 40 m/s²).
▶ Protect the device against dirt and humidity.
Make sure that dust plugs are plugged on optical fiber connectors equipped with
them during transport of the device. Otherwise, recommissioning is potentially not
possible.
▶ Never touch electronic components.
WSafety Instructions
Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety 11
2

The following climatic conditions apply to the storage. If required, appropriate meas‐
ures must be taken to ensure these climatic conditions (installation of heating/air condi‐
tioning systems etc.):
▶ The storage area must be clean (dust-free, if possible), dry and well-ventilated.
▶ No storage in the open.
▶ The storage temperature must be in the range of −25 °C to +55 °C (−13 °F to
+131 °F). Shortly it may be +70 °C (+158 °F).
▶ The relative humidity on the storage premises must be in the range of 5 % to 75 %
(no bedewing).
▶ Sudden changes of the temperature or the humidity should be prevented.
▶ Avoid stacking of the devices during transport and storage.
The maximum storage period is 2 years. Electrolytic capacitors produce high leakage
currents when a voltage is applied after a long storage period without applied voltage
and must be reformed. For this, the operating voltage is applied via a 1 kΩ series
resistor for one hour. Please contact the SIEB & MEYER service department for
details.
2.6 Installation
NOTICE
Damage of electrostatically sensitive components due to improper handling
Never touch electronic components.
Consider specific mounting instructions for your device.
Operating conditions:
The following requirements are to be considered for the installation and the operation
of the device. Noncompliance with theses requirements is regarded as abnormal oper‐
ating condition:
▶ The device is conceived according to DIN EN 61800-1 / DIN EN 50178 for the dirt
level 2.
▶ Devices with air cooling only can be loaded to their maximum up to a height of
1000 m above MSL (3281 ft above MSL). For an operation in areas higher than
1000 m (3281 ft) above MSL the capacity must be reduced by 1.5 % per 100 m
(328 ft).
▶ The device must be protected against harmful gas, oil vapor and salty air at the
place of installation.
▶ The ambient air must not contain aggressive, grinding, electrically conductive or
flammable substances as well as any amount of dust.
▶ The maximum relative humidity during operation is 85% (no condensation).
▶ The admissible ambient temperature during operation is +5 °C to +40 °C (+41 °F
to +104 °F). Extreme and sudden changes of the temperature should be
prevented.
─ Devices that are operated at ambient temperatures between +40 °C (+104 °F)
and +60 °C (+140 °F) will probably have a reduced service life due to
increased wear of the components.
─ Devices with polyester film at the front panel: The polyester films must not be
exposed to direct sunlight for extended periods of time. In conditions of high
humidity (>80 %) the ambient temperature must not exceed +40 °C (+104 °F).
The polyester films must not come in contact with benzyl alcohol or methylene
chloride.
Safety Instructions W
12 Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety
2

▶ Make sure that the aeration elements are free and open, so that the air circulation
is not restricted.
2.7 Electrical Connection
DANGER
Risk of serious injuries due to touch voltages
After electric devices have been switched off touch voltages may occur depending
on the device up to 4 minutes. Longer construction-related discharge times are
possible. Refer to the product documentation of your device.
All work at and within the units must only be carried out, when the units are turned
off, the mains supply is cut and the DC bus is completely discharged.
Never touch energized parts after a device has been switched. off.
Consider the applicable VDE regulations and accident prevention regulations (e.g.
VBG 1 and VBG 4).
DANGER
Risk of serious injuries due to improper connection to earth
Incorrect or insufficient connection of the system to earth may cause dangerous
currents.
Connection to earth must be realized according to the instructions in the product
documentation of your device.
The electrical installation must be carried out according to the relevant electrical codes
(e.g. appropriate wire gauges, fuse protection and connections of ground conductors
must be considered).
SIEB & MEYER device are conceived for connection to TN mains. For
detailed information regading the connection to TN mains or other mains
refer to the manual "EMC Guidelines", chapter "Connection to Different
Supply System Types".
Recommendations for the installation complying EMC (e.g. shields, connection to earth
and line installations) can be found in the technical manuals of your device (only for
machine manufacturers). The manufacturer of the system or machine has to meet the
requirements of the legislation regarding the EMC.
➮ Consider that the mains supply must be protected via an overload release with
restricted guidance for each mains phase. The mains line should only be
connected, when the work is completed.
➮ Before turning on the unit the first time, make sure that the connected machine will
not have runaway axes.
➮ Never connect capacitive loads to the output phases of the servo amplifiers and
frequency converters.
➮ Prevent cable loops. Therefore, the units must only be connected to earth at the
provided PE connection for the mains supply line and the racks only at the
provided earth screw.
WSafety Instructions
Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety 13
2

DANGER
Connection of the power supply unit
This product may cause touch current in the protective earthing conductor. The
current in the protective earthing conductor can exceed 3.5 mA AC or 10 mA DC.
Pay attention to the local safety regulations for electric equipment with high
leakage currents, in particular the minimum cross-section of the protective earthing
conductor.
Operation with residual current device (RCD)
For detailed information regarding the operation with residual current device
(RCD) refer to the manual "EMC Guidelines", chapter "Safety-relevant
Aspects, Residual Current Device (RCD)".
2.8 Operation
WARNING
Risk of serious injuries due to moving machine parts
During the operation of an installation with open doors or removed covers, persons
may seriously be injured by moving machine parts.
Keep the doors closed during the operation and do not remove covers.
2.9 Maintenance
The unit must be checked regularly for cleanness and functionality depending on the
ambient pollution. This applies in particular for installed fans.
2.10 Disposal
Make sure to consider country-specific waste and disposal laws and statutes
for the disposal of packing material, used batteries and irreparable devices.
SIEB & MEYER products meet the requirements of the following directive:
▶ 2011/65/EU (EU-directive RoHS 2 on the restriction of the use of hazardous
substances in electrical and electronic equipment)
SIEB & MEYER products do not exceed the limits of the directive 2011/65/EU for
hazardous substances.
SIEB & MEYER products labeled with the adjacent symbol also meet
the regulations of the following directive:
▶ SJ/T 11364-2014 (China RoHS 2 on the restriction of the use of
hazardous substances in electrical and electronic equipment)
Safety Instructions W
14 Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety
2

SIEB & MEYER products labeled with the symbol above do not exceed the limits of the
directive SJ/T 11364-2014 for hazardous substances.
2.11 Legal Warranty
SIEB & MEYER products are liable to a legal warranty of at least one year. Any claims
for the products beyond this warranty shall be declared in an additional contractual
agreement between SIEB & MEYER and the customer.
Claims for damages are excluded:
▶ due to improper use of the device
▶ when the device has been installed nonstandard or improperly, especially by elec‐
tricians without license
▶ when the device has been employed although the protection equipment was
defective
▶ when the maximum permissible input voltage has been exceeded
▶ due to improper operation
▶ when the device or its equipment have been modified
▶ when the device was affected by foreign material or force majeure
NOTICE
Due diligence of the machine manufacturer
A first programming carried out by SIEB & MEYER does not release the machine
manufacturer from his duty to check the programmed values for correctness.
WSafety Instructions
Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety 15
2

Safety Instructions W
16 Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety
2

3 Unit Assembly Complying EMC
The EU guidelines for electromagnetic compatibility (EMC) must be consid‐
ered for the initial operation of all SIEB & MEYER devices.
The manual "EMC Guidelines" is available in German and English and includes:
▶ EMC rules
▶ information regarding the professional grounding and wiring
▶ safety-relevant aspects
▶ extracts from the EMC product standard
▶ possibilities for the connection to different supply system types
Availability:
▶ PDF file under www.sieb-meyer.de/downloads.html
3.1 EMC Classification
According to the EMC product standard DIN EN 61800-3, chapter 6 (emission of line
interferences), this device meets the interference limit values of the second environ‐
ment.
NOTICE
Connection of line filters
Consider the connection instructions of the line filter manufacturer to ensure suffi‐
cient filter effect.
Appropriate line filters are provided on demand by SIEB & MEYER (see ).
For detailed information on the used device refer to the section "Technical
Data".
WUnit Assembly Complying EMC
Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety 17
3

Unit Assembly Complying EMC W
18 Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety
3

4 Gateway 0362158A
The gateway 0362158Aestablishes the connection between a PLC/IPC with EtherCAT
master interfaceand SERVOLINK 4 developed by SIEB & MEYER. For the PLC the
gateway is a EtherCAT slave. In the gateway the data supplied by the fieldbus are
mapped to the SERVOLINK 4 technology and distributed to the drives.
Internally the gateway works with two processors operating independently from each
other. The first processor is in charge of the connection to the fieldbus and everything
necessary for the communication with the fieldbus master. The data of the cyclic
channel are made available for the second processor. The latter accomplishes all tasks
concerning the operation of the gateway as such and the data exchange via SERVO‐
LINK 4.
The operating mode of the fieldbus unit is indicated by LEDs. The states of the
gateway and the SERVOLINK 4 communication are displayed by the LEDs “STA1” and
“STA2”.
In addition, you can activate safety monitoring (function STO – Safe Torque Off) and
speed zero monitoring according to the "OSSD standard" for each connected drive.
The LEDs 1 to 16 indicate the actual drive status.
The module is designed to be mounted on a top hat rail.
4.1 Device View
Fig. 1: Perspective view of gateway 0362158A
WGateway 0362158A
Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety 19
4

4.2 Dimensions
Fig. 2: Dimensions of the gateway 0362158A in mm (inch)
4.3 Type Plate
No. Meaning Explanation
Device designation Indicates the device type
Supply voltage Indicates the maximum voltage range
Current Indicates the current consumption of the device
Serial number Indicates the individual number of the device
Device version Indicates the version of the hardware; if no version is existent,
0.000 is indicated here
IP Code Indicates the level of protection of the device against touching or
intrusion of solid objects (1st digit) and water ingress (2nd digit)
QA label
Gateway 0362158A W
20 Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety
4