Siegen tools S0882 User manual

Adjustable shade control between 9 and 13.
Complies to BS EN 379, BS EN 175 and DIN
standards. Features automatic switching from light to
dark on striking arc. Fitted with adjustable delay
controls for switching light to dark. Desired shade is
selected by large rotary knob on side of helmet.
Fitted with solar panel power supply - no batteries
required. Contoured design helmet with adjustable
headband for added comfort. Suitable for MIG, TIG
and arc welding.
The S0882Automatic Welding Helmet comes ready for use. Batteries are not necessary as operation is by means
of Solar cells which automatically darkens the eye shade cartridge when the arc is struck.
1. SAFETY INSTRUCTIONS
WARNING! THIS HELMET IS NOT SUITABLE FOR USE WITH LASER OR GAS WELDING/CUTTING.
3 Ensure all workshop safety rules, regulations, and conditions are complied with when using welding equipment.
7The helmet will not offer protection against mis-use of workshop tools, equipment, or accessories.
3 Maintain the helmet in good condition, and protect cartridge from liquid and dirt contact.
3 Regularly replace the protective lenses.
7 Non authorised parts may be dangerous and will invalidate the warranty.
7 DO NOT open or tamper with the shade cartridge.
3 Ensure the front cover lens and front lens frame are securely in place before use.
3 Select the shade level before use.
3 Fit the helmet and adjust the head band so the helmet will sit as low and near to your face as possible,
3 Use helmet only in temperatures ranging from -5°C to + 55°C .
7 The eye protective plate in helmet is NOT unbreakable. Helmet will not protect you against severe impact
hazards (such as, but not limited to) fragmenting abrasive discs/grinding wheels, stones and other
grinding tools, explosive devices or corrosive fluids. The helmet will only protect the eyes and face from radiation
and sparks.
3 Remove ill fitting clothing, remove ties, watches, rings, and other loose jewellery.
3 Maintain correct balance and footing. Ensure the floor is not slippery and wear non slip shoes.
3 Keep children and unauthorised persons away from the working area.
WARNING! DO NOT use the helmet if damaged or you suspect it may be faulty. (Contact Service Agent).
7 DO NOT weld when you are tired or under the influence of alcohol, drugs or intoxicating medicines.
7 DO NOT get the helmet wet or use in damp or wet locations.
7 DO NOT leave work area with helmet in lowered position, as bright light source may darken cartridge unexpectedly.
7 DO NOT place the helmet on a hot surface.
3 Clean helmet (see chapter 6) and store the helmet in a safe, dry, childproof location.
DANGER! If, at any time, the face plate in the cartridge FAILS to darken when exposed to a welding
spark, DO NOT USE. Remove cartridge and return to your dealer for service/inspection. Continued
use of the product knowing that the auto darkening feature is not functioning may damage your eyes
and cause blindness. Continued use of the helmet which is not functioning will invalidate the
warranty and could prohibit a successful claim on any insurance policy.
2. INTRODUCTION
INSTRUCTION MANUAL
WELDING HELMET
SOLAR POWERED 9 - 13 SHADES
Thank you for purchasing a Siegen Tools product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND
CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO
MAY CAUSE DAMAGE AND/OR PERSONAL INJURYAND WILL INVALIDATE THE WARRANTY. RETAIN INSTRUCTIONS FOR FUTURE USE.
MODEL NO:
S0882
fig 1
S0882 Issue No.1 01/05/11
Original Language Version

IMPORTANT: This auto darkening welding helmet is designed to protect the eyes and face from spark, spatter
and harmful radiation under normal welding conditions. NOTE: The helmet comes ready assembled.
WARNING! Ensure that you have read and understood section 1. SAFETY INSTRUCTIONS.
4.1 Check that the front lens cover and retaining frame are securely in place. See 'J & L' in fig.5.
4.2 Select the shade level you require according to the welding process you will use by referring to the
“Selection Chart” below for settings. Turn the potentiometer control on the side of the helmet to the
number required. See 'N' in fig.4.
4.3 Adjust the switching time of the shade cartridge (the time it will take for the shade to turn from light to
dark and dark to light) by means of the delay control inside the helmet. See 'M' in fig.3. Again, adjust
the time according to the welding process you will use, in order to protect your eyes against the residual
light of the after glow or work materials. See technical data for response times.
4.4 Adjust the headband strap that passes over the head so that the helmet is seated on the head as low
as possible. See fig.2. Snap the spigot 'G' on the lower strap into one of the holes 'F' on the upper strap.
4.5 Adjust the size of the headband by using the ratchet knob at the rear (see 'E' in fig.2). Depress and turn
the knob until the headband sits firmly in place, but not too tight.
4.6 Use the two knobs 'A' on either side of the helmet to adjust the amount of friction that occurs as you
raise and lower the helmet.
4.7 When the helmet is in the lowered position, adjust its relationship to your face using the locating plate
'D' seen in fig.2. The spigot 'H' should be placed in one of 3 holes on the other side of the helmet from
the shade control knob.
4.8 The distance from each eye to the shade cartridge can also be adjusted by loosening the knobs 'A' and
sliding the plastic bolts 'B' within the slotted openings either side of the helmet.
4.9 The helmet is now ready for use.
4. INSTRUCTIONS FOR USE
S0882 Issue No.1 19/05/11
Original Language Version
Shade active: ..................9 - 13 variable
Shade inactive:.................4
Viewing area...................92 x 42mm
Response time (light to dark)......0.1ms
Operating temperature...........-5°C to +55°C
Storing temperature .............-20°C to +70°C
Power ........................Solar Cells
Weight .......................460g
3. SPECIFICATION
fig 2

5. PROBLEM SOLVING
DANGER! If, at any time, the face plate in the cartridge FAILS to darken when exposed to a welding spark, DO NOT
USE. Remove cartridge and return to your dealer for service/inspection. Continued use of the product knowing that the
auto darkening feature is not functioning may damage your eyes and cause blindness. Continued use of the helmet which
is not functioning will invalidate the warranty and could prohibit a successful claim on any insurance policy.
S0882 Issue No.1 19/05/11
Original Language Version
PROBLEM CAUSE REMEDY
Irregular darkening/dimming Headband has been set unevenly and
there is an uneven distance from the
eyes to the lter's lens.
Reset headband so that each eye is
the same distance from the lens.
Slow response Operating temperature is too low Do not use at temperature below -5°
Auto-darkening lter does
not darken or ickers
Sensitivity set too low Turn the sensitivity knob to 'HI'
position. See 'R' in g.2.
Front cover lens is soiled or damaged Change lens cover
Sensors are dirty Clean surface with lint free cloth/
tissue
Welding current is too low Reassess welding current
Poor vision Protective lm on front cover lens is not
peeled off. Remove lm
Front/inside cover lens and/or lter lens
are dirty Change lens
Insufcient ambient light. Increase light source
Shade number is incorrectly set Reset the shade number.
Welding helmet Slips Headband is not properly adjusted Readjust headband
fig 3 fig 4

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this equipment. WARRANTY: Guarantee 12 months from purchase date, proof of which will be required for any claim.
Sole UK Distributor, The Siegen Tool Co., Bury St. Edmunds, Suffolk E-mail: [email protected]
S0882 Issue No.1 19/05/11
Original Language Version
6.1 Replacing front cover lens. (See 'J' in
fig.5.) Firstly remove the front frame 'L'
which is held in place by four pairs of
legs which pass through four slots in the
front recess. Reach into the back of the
helmet and release each pair of legs in
turn by squeezing the legs together and
pushing them forwards. Start with the
lower pair and pulling frame from front
will aid release. Once the frame is
removed you can lift out the front
cover lens and place a new one into the
recess designed for it. Refit front frame
and press into place.
6.2 Replacing inside cover lens. The
inside cover lens is located within the
back of the shade cartridge. There is a
finger access point along the top edge
of the cover. Pull the top edge of the
lens away from the cartridge until the
top corners release then lift the lens
out. Locate the short edge of the new lens in one side of the cartridge recess.
Flex the material upwards until the other end can be snapped into place.
6.3 Removing the shade cartridge. (See 'K' in fig.5.) Gently pull on the shade control knob 'N' and remove.
Undo the nut which retains the potentiometer and remove, allowing the potentiometer to hang loose within
the helmet. Remove the front frame and lens cover as described above. Place your hand over the cartridge
opening and tip the helmet forwards allowing the cartridge to fall into hand. To re-fit, drop the cartridge into
the recess followed by the lens cover and snap the front frame into place. Refix the potentiometer to the
side of the helmet and reattach the knob.
6.4 Cleaning. Clean the helmet by wiping with a soft clean cloth. Clean the cartridge surfaces with a lint free
cloth or tissue. Do not use any chemicals for cleaning purposes.
6.5 Sweat Band. Regularly remove the sweat band wash and replace.
6. MAINTENANCE
fig 5
SMAW ....................Shielded metal arc welding
MIG (heavy)............MIG on heavy metals
MIG (light)...............MIG on light alloys
TIG, GTAW.............Gas tungsten arc welding
MAG/CO²................Metal active gas welding
SAW.........................Shielded semi-automatic welding
PAC ........................Plasma arc cutting
PAW........................Plasma arc welding