Javelin WCR Series User manual

WCR Manual
WCR-2 WCR-1
WCR-LR

WCR Safety
•Caution: Take all precautions to avoid electric shock.
Welding produces 20 to 100 volts. Even 50 volts is
enough to stop a persons heart.
•Javelin welding cable reels are insulated. Insure they
remain insulated by checking that the insulators are in
good condition and cable cover is not cracked.
•Always tighten lock knob before beginning to weld to
prevent damage to the contact plates.
Caution: Insure welding cable lug
is shrink wrapped to insulate
stem of lug from the reel
Check welding cable insulation
regularly and replace damaged
cable immediately.
Tighten locking knob
before welding

Installation
Caution: Over tightening nuts may result in damaged insulators.
•4 - M10 flathead socket mounting bolts are supplied. You will need a
17mm wrench and 6mm hex key wrench.
•Mount WCR-2 and WCR1 with reel to the right of mounting post. Mount
WCRLR as marked on reels. This will insure locking nut will tighten when
turned rotating lock knob towards you. Locking knob
•Insure all connections are insulated from the
reel by heat shrink insulation.
lock
free
•Mount welding cable connection lugs between
brass nuts and use the steel nut as locking nut.

•Keep contacts clean.
•Note: When operating in winter conditions where salt
is used to deice roads we suggest cleaning contacts
more often due to the corrosive action of the salt.
•WCR CK (WCR Contact Kit includes all insulators and
contact bolts required for one reel)
•Brass Contact Plates are also available.
Caution: Over tightening the nuts on the insulators may
cause damage to the insulators.
Maintenance & Parts Available