Siemens SINAMICS G130 User manual

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SINAMICS
SINAMICS G130
dV/dt filter compact plus Voltage
Peak Limiter
Operating Instructions
Firmware version V5.1
11/2017
A5E02590131A
Safety information
1
General
2
Mechanical installation
3
Electrical installation
4
Maintenance and servicing
5
Technical specifications
6

Siemens AG
Division Process Industries and Drives
Postfach 48 48
90026 NÜ
RNBERG
GERMANY
A5E02590131A
Ⓟ
03/2018 Subject to change
Copyright © Siemens AG 2010 - 2017.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

dV/dt filter compact plus Voltage Peak Limiter
Operating Instructions, 11/2017, A5E02590131A 3
Table of contents
1 Safety information ................................................................................................................................... 5
1.1 General safety instructions .......................................................................................................5
1.2 Handling electrostatic sensitive devices (ESD) ......................................................................10
2 General................................................................................................................................................. 11
3 Mechanical installation .......................................................................................................................... 17
4 Electrical installation.............................................................................................................................. 23
5 Maintenance and servicing.................................................................................................................... 29
6 Technical specifications ........................................................................................................................ 31

Table of contents
dV/dt filter compact plus Voltage Peak Limiter
4Operating Instructions, 11/2017, A5E02590131A

dV/dt filter compact plus Voltage Peak Limiter
Operating Instructions, 11/2017, A5E02590131A 5
Safety information
1
1.1
General safety instructions
WARNING
Electric shock and danger to life due to other energy sources
Touching live components can result in death or serious injury.
•Only work on electrical equipment if you are appropriately qualified.
•Always observe the country-specific safety rules for all work.
Generally, the following steps apply when establishing safety:
1. Prepare for disconnection. Notify all those who will be affected by the procedure.
2. Isolate the drive system from the power supply and take measures to prevent it being
switched back on again.
3. Wait until the discharge time specified on the warning labels has elapsed.
4. Check that there is no voltage between any of the power connections, and between any
of the power connections and the protective conductor connection.
5. Check that every auxiliary circuit is de-energized.
6. Ensure that the motors cannot move.
7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems or
water. Switch the energy sources to a safe state.
8. Check that the correct drive system is completely locked.
After you have completed the work, restore the operational readiness by following the
above steps in the reverse order.
WARNING
Electric shock due to connection to an unsuitable power supply
When equipment is connected to an unsuitable power supply, exposed components may
carry a hazardous voltage that might result in serious injury or death.
•Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.

Safety information
1.1 General safety instructions
dV/dt filter compact plus Voltage Peak Limiter
6Operating Instructions, 11/2017, A5E02590131A
WARNING
Electric shock due to equipment damage
Improper handling may cause damage to equipment. For damaged devices, hazardous
voltages can be present at the enclosure or at exposed components; if touched, this can
result in death or severe injury.
•Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
•Do not use any damaged devices.
WARNING
Electric shock due to unconnected cable shield
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
•Connect cable shields and unused conductors of power cables (e.g. brake conductors)
at least on one side to the grounded housing potential.
WARNING
Electric shock if there is no ground connection
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
•Ground the device in compliance with the applicable regulations.
WARNING
Arcing when a plug connection is opened during operation
Opening a plug connection when a system is in operation can result in arcing that may
cause serious injury or death.
•Only open plug connections when the equipment is in a voltage-free state, unless it has
been explicitly stated that they can be opened in operation.
NOTICE
Property damage due to loose power connections
Insufficient tightening torques or vibration can result in loose power connections. This can
result in damage due to fire, device defects or malfunctions.
•Tighten all power connections to the prescribed torque.
•Check all power connections at regular intervals, particularly after equipment has been
transported.

Safety information
1.1 General safety instructions
dV/dt filter compact plus Voltage Peak Limiter
Operating Instructions, 11/2017, A5E02590131A 7
WARNING
Spread of fire from built-in devices
In the event of fire outbreak, the enclosures of built-in devices cannot prevent the escape of
fire and smoke. This can result in serious personal injury or property damage.
•Install built-in units in a suitable metal cabinet in such a way that personnel are
protected against fire and smoke, or take other appropriate measures to protect
personnel.
•Ensure that smoke can only escape via controlled and monitored paths.
WARNING
Failure of pacemakers or implant malfunctions due to electromagnetic fields
Electromagnetic fields (EMF) are generated by the operation of electrical power equipment,
such as transformers, converters, or motors. People with pacemakers or implants in the
immediate vicinity of this equipment are at particular risk.
•If you have a heart pacemaker or implant, maintain a minimum distance of 2 m from
electrical power equipment.
WARNING
Unexpected movement of machines caused by radio devices or mobile phones
When radio devices or mobile phones with a transmission power > 1 W are used in the
immediate vicinity of components, they may cause the equipment to malfunction.
Malfunctions may impair the functional safety of machines and can therefore put people in
danger or lead to property damage.
•If you come closer than around 2 m to such components, switch off any radio devices or
mobile phones.
•Use the "SIEMENS Industry Online Support App" only on equipment that has already
been switched off.
WARNING
Motor fire in the event of insulation overload
There is a greater load on the motor insulation as result of a ground fault in an IT system. If
the insulation fails, it is possible that death or severe injury can occur as a result of smoke
and fire.
•Use a monitoring device that signals an insulation fault.
•Correct the fault as quickly as possible so the motor insulation is not overloaded.

Safety information
1.1 General safety instructions
dV/dt filter compact plus Voltage Peak Limiter
8Operating Instructions, 11/2017, A5E02590131A
WARNING
Fire due to inadequate ventilation clearances
Inadequate ventilation clearances can cause overheating of components with subsequent
fire and smoke. This can cause severe injury or even death. This can also result in
increased downtime and reduced service lives for devices/systems.
•Ensure compliance with the specified minimum clearance as ventilation clearance for
the respective component.
WARNING
Unrecognized dangers due to missing or illegible warning labels
Dangers might not be recognized if warning labels are missing or illegible. Unrecognized
dangers may cause accidents resulting in serious injury or death.
•Check that the warning labels are complete based on the documentation.
•Attach any missing warning labels to the components, where necessary in the national
language.
•Replace illegible warning labels.
NOTICE
Device damage caused by incorrect voltage/insulation tests
Incorrect voltage/insulation tests can damage the device.
•Before carrying out a voltage/insulation check of the system/machine, disconnect the
devices as all converters and motors have been subject to a high-voltage test by the
manufacturer, and therefore it is not necessary to perform an additional test within the
system/machine.
WARNING
Unexpected movement of machines caused by inactive safety functions
Inactive or non-adapted safety functions can trigger unexpected machine movements that
may result in serious injury or death.
•Observe the information in the appropriate product documentation before
commissioning.
•Carry out a safety inspection for functions relevant to safety on the entire system,
including all safety-related components.
•Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing.
•Perform a function test.
•Only put your plant into live operation once you have absolutely guaranteed that the
functions relevant to safety are operating correctly.

Safety information
1.1 General safety instructions
dV/dt filter compact plus Voltage Peak Limiter
Operating Instructions, 11/2017, A5E02590131A 9
Note
Important safety instructions for Safety Integrated functions
If you want to use Safety Integrated functions, you must observe the safety instructions in
the Safety Integrated manuals.

Safety information
1.2 Handling electrostatic sensitive devices (ESD)
dV/dt filter compact plus Voltage Peak Limiter
10 Operating Instructions, 11/2017, A5E02590131A
1.2
Handling electrostatic sensitive devices (ESD)
Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules
or devices that may be damaged by either electric fields or electrostatic discharge.
NOTICE
Damage through electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged
individual components, integrated circuits, modules or devices.
•Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g. conductive foam rubber or
aluminum foil.
•Only touch components, modules and devices when you are grounded by one of the
following methods:
–Wearing an ESD wrist strap
–Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
•Only place electronic components, modules or devices on conductive surfaces (table
with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
The necessary ESD protective measures are clearly illustrated in the following diagram:
●a = conductive floor surface
●b = ESD table
●c = ESD shoes
●d = ESD overall
●e = ESD wristband
●f = cabinet ground connection
●g = contact with conductive flooring
Figure 1-1 ESD protective measures

dV/dt filter compact plus Voltage Peak Limiter
Operating Instructions, 11/2017, A5E02590131A 11
General
2
Description
The dv/dt filter compact plus Voltage Peak Limiter comprises two components: the dv/dt
reactor and the voltage-limiting network (Voltage Peak Limiter), which cuts off the voltage
peaks and feeds back the energy into the DC link. The dv/dt filter compact plus Voltage Peak
Limiter is designed for use with motors for which the voltage strength of the insulation
system is unknown or insufficient.
dv/dt filters compact plus Voltage Peak Limiters limit the voltage rate of rise dv/dt to values <
1600 V/µs - and the typical voltage peaks to the following values according to limit value
curve A acc. to IEC 60034-25:2007:
●< 1150 V at Uline < 575 V
●< 1400 V at 660 V < Uline < 690 V.
WARNING
Non-observance of the fundamental safety instructions and residual risks
The non-observance of the fundamental safety instructions and residual risks stated in
Chapter 1 can result in accidents with severe injuries or death.
•Adhere to the fundamental safety instructions.
•When assessing the risk, take into account residual risks.
WARNING
Fire through overheating due to insufficient ventilation clearances
Inadequate ventilation clearances can cause overheating with a risk for personnel through
smoke development and fire. Furthermore, an increased number of failures and shorter
service life of the components can occur.
•Ensure 100 mm ventilation clearances above and below the component.
•Always mount the dv/dt filters compact plus Voltage Peak Limiter in a vertical, upright
position to enable cooling air to flow through the heat sink on the Voltage Peak Limiter
from the bottom to the top.

General
dV/dt filter compact plus Voltage Peak Limiter
12 Operating Instructions, 11/2017, A5E02590131A
CAUTION
Burns due to high surface temperature of the dv/dt filter compact
The surface temperature of the dv/dt filters compact may exceed 80 °C. You can get
seriously burnt when touching the surface.
•Mount the dv/dt filters compact so that they cannot be touched. If this is not possible,
attach a clearly visible and understandable warning notice at hazardous positions.
NOTICE
Damage to the Voltage Peak Limiter due to interchanged connections
The Voltage Peak Limiter will be damaged if the input and output connections are
interchanged on devices with the article numbers 6SL3000-2DE41-4EA0 and 6SL3000-
2DG38-1EA0.
•Connect the incoming cable from the DC link of the Power Module to DCPS, DCNS.
•Connect the outgoing cable for the dv/dt reactor to 1U2, 1V2, 1W2.
NOTICE
Damage to the dv/dt filter compact by using components that have not been released
When using components that have not been released, damage or malfunctions can occur
at the devices or the system itself.
•Only use a dv/dt filter compact that SIEMENS has released for operation with
SINAMICS.
NOTICE
Damage to the dv/dt filter compact by exceeding the maximum output frequency
The maximum permissible output frequency when using a dv/dt filter compact is 150 Hz.
The dv/dt filter compact can be damaged if the output frequency is exceeded.
•Operate the dv/dt filter compact with a maximum output frequency of 150 Hz.
NOTICE
Damage to the dv/dt filter compact during continuous operation with low output frequencies
Uninterrupted duty at an output frequency less than 10 Hz can result in thermal overload
and destroy the dv/dt filter.
•When using a dv/dt filter compact plus voltage peak limiter do not operate the drive
continuously with an output frequency less than 10 Hz.
•You may operate the drive for a maximum load duration of five minutes at an output
frequency less than 10 Hz, provided that you then select an operation with an output
frequency higher than 10 Hz for a period of five minutes.

General
dV/dt filter compact plus Voltage Peak Limiter
Operating Instructions, 11/2017, A5E02590131A 13
NOTICE
Damage to the dv/dt filter compact by exceeding the maximum pulse frequency
The maximum permissible pulse frequency when using a dv/dt filter compact is 2.5 kHz or
4 kHz. The dv/dt filter compact can be damaged if the pulse frequency is exceeded.
•When using the dv/dt filter compact, operate the Power Module with a maximum pulse
frequency of 2.5 kHz or 4 kHz.
NOTICE
Damage to the dv/dt filter compact if it is not activated during commissioning
The dv/dt filter compact may be damaged if it is not activated during commissioning.
•Activate the dv/dt filter compact during commissioning via parameter p0230 = 2.
NOTICE
Damage to the dv/dt filter compact if a motor is not connected
dv/dt filters compact which are operated without a motor being connected can be damaged
or destroyed.
•Never operate a dv/dt filter compact connected to the Power Module without a
connected motor.
Note
Cable lengths
Keep the connecting cables to the Power Module as short as possible (max. 5
m). Use an
equivalent cable type when replacing the cables supplied.

General
dV/dt filter compact plus Voltage Peak Limiter
14 Operating Instructions, 11/2017, A5E02590131A
Assignment of dv/dt filter compact plus Voltage Peak Limiter and Power Module
Table 2- 1 Assignment of dv/dt filter compact plus Voltage Peak Limiter and Power Module
Power Module
Unit rating of the Power Module
suitable dv/dt filter compact plus Voltage
Peak Limiter
Line voltage 3 AC 380 ... 480 V
6SL3310-1GE32-1AA3 110 kW
6SL3000-2DE32-6EA0
6SL3310-1GE32-6AA3
132 kW
6SL3000-2DE32-6EA0
6SL3310-1GE33-1AA3
160 kW
6SL3000-2DE35-0EA0
6SL3310-1GE33-8AA3
200 kW
6SL3000-2DE35-0EA0
6SL3310-1GE35-0AA3
250 kW
6SL3000-2DE35-0EA0
6SL3310-1GE36-1AA3
315 kW
6SL3000-2DE38-4EA0
6SL3310-1GE37-5AA3
400 kW
6SL3000-2DE38-4EA0
6SL3310-1GE38-4AA3
450 kW
6SL3000-2DE38-4EA0
6SL3310-1GE41-0AA3
560 kW
6SL3000-2DE41-4EA0
Line voltage 3 AC 500 ... 600 V
6SL3310-1GF31-8AA3
110 kW
6SL3000-2DG32-2EA0
6SL3310-1GF32-2AA3
132 kW
6SL3000-2DG32-2EA0
6SL3310-1GF32-6AA3
160 kW
6SL3000-2DG33-3EA0
6SL3310-1GF33-3AA3
200 kW
6SL3000-2DG33-3EA0
6SL3310-1GF34-1AA3
250 kW
6SL3000-2DG34-1EA0
6SL3310-1GF34-7AA3
315 kW
6SL3000-2DG35-8EA0
6SL3310-1GF35-8AA3
400 kW
6SL3000-2DG35-8EA0
6SL3310-1GF37-4AA3
500 kW
6SL3000-2DG38-1EA0
6SL3310-1GF38-1AA3
560 kW
6SL3000-2DG38-1EA0
Line voltage 3 AC 660 ... 690 V
6SL3310-1GH28-5AA3
75 kW
6SL3000-2DG31-0EA0
6SL3310-1GH31-0AA3
90 kW
6SL3000-2DG31-0EA0
6SL3310-1GH31-2AA3
110 kW
6SL3000-2DG31-5EA0
6SL3310-1GH31-5AA3
132 kW
6SL3000-2DG31-5EA0
6SL3310-1GH31-8AA3
160 kW
6SL3000-2DG32-2EA0
6SL3310-1GH32-2AA3
200 kW
6SL3000-2DG32-2EA0
6SL3310-1GH32-6AA3
250 kW
6SL3000-2DG33-3EA0
6SL3310-1GH33-3AA3
315 kW
6SL3000-2DG33-3EA0
6SL3310-1GH34-1AA3
400 kW
6SL3000-2DG34-1EA0
6SL3310-1GH34-7AA3
450 kW
6SL3000-2DG35-8EA0
6SL3310-1GH35-8AA3
560 kW
6SL3000-2DG35-8EA0
6SL3310-1GH37-4AA3
710 kW
6SL3000-2DG38-1EA0
6SL3310-1GH38-1AA3
800 kW
6SL3000-2DG38-1EA0

General
dV/dt filter compact plus Voltage Peak Limiter
Operating Instructions, 11/2017, A5E02590131A 15
Table 2- 2 Max. pulse frequency when a dv/dt filter compact plus Voltage Peak Limiter is used in units with a rated pulse
frequency of 2 kHz
Article no. of the
Power Module
6SL3310-...
Unit rating
[kW]
Output current for a
pulse frequency of 2 kHz [A]
Max. pulse frequency when a dv/dt filter com-
pact plus Voltage Peak Limiter is used
Line voltage 3 AC 380 V ... 480 V
1GE32-1AA3 110 210 4 kHz
1GE32-6AA3
132
260
4 kHz
1GE33-1AA3 160 310 4 kHz
1GE33-8AA3
200
380
4 kHz
1GE35-0AA3
250
490
4 kHz
Table 2- 3 Max. pulse frequency when a dv/dt filter compact plus Voltage Peak Limiter is used in units with a rated pulse
frequency of 1.25 kHz
Article no. of the
Power Module
6SL3310-...
Unit rating
[kW]
Output current for a
pulse frequency of 1.25 kHz [A]
Max. pulse frequency when a dv/dt filter com-
pact plus Voltage Peak Limiter is used
Line voltage 3 AC 380 V ... 480 V
1GE36-1AA3
315
605
2.5 kHz
1GE37-5AA3
400
745
2.5 kHz
1GE38-4AA3
450
840
2.5 kHz
1GE41-0AA3
560
985
2.5 kHz
Line voltage 3 AC 500 V ... 600 V
1GF31-8AA3
110
175
2.5 kHz
1GF32-2AA3
132
215
2.5 kHz
1GF32-6AA3
160
260
2.5 kHz
1GF33-3AA3
200
330
2.5 kHz
1GF34-1AA3
250
410
2.5 kHz
1GF34-7AA3
315
465
2.5 kHz
1GF35-8AA3
400
575
2.5 kHz
1GF37-4AA3
450
735
2.5 kHz
1GF38-1AA3
560
810
2.5 kHz

General
dV/dt filter compact plus Voltage Peak Limiter
16 Operating Instructions, 11/2017, A5E02590131A
Article no. of the
Power Module
6SL3310-...
Unit rating
[kW]
Output current for a
pulse frequency of 1.25 kHz [A]
Max. pulse frequency when a dv/dt filter com-
pact plus Voltage Peak Limiter is used
Line voltage 3 AC 660 V ... 690 V
1GH28-5AA3 75 85 2.5 kHz
1GH31-0AA3
90
100
2.5 kHz
1GH31-2AA3
110
120
2.5 kHz
1GH31-5AA3
132
150
2.5 kHz
1GH31-8AA3
160
175
2.5 kHz
1GH32-2AA3
200
215
2.5 kHz
1GH32-6AA3
250
260
2.5 kHz
1GH33-3AA3
315
330
2.5 kHz
1GH34-1AA3
400
410
2.5 kHz
1GH34-7AA3
450
465
2.5 kHz
1GH35-8AA3
560
575
2.5 kHz
1GH37-4AA3
710
735
2.5 kHz
1GH38-1AA3
800
810
2.5 kHz

dV/dt filter compact plus Voltage Peak Limiter
Operating Instructions, 11/2017, A5E02590131A 17
Mechanical installation
3
dV/dt filter compact plus Voltage Peak Limiter, type 1
Figure 3-1 Dimension drawing of dV/dt filter compact plus Voltage Peak Limiter, type 1

Mechanical installation
dV/dt filter compact plus Voltage Peak Limiter
18 Operating Instructions, 11/2017, A5E02590131A
dV/dt filter compact plus Voltage Peak Limiter, type 2
Figure 3-2 Dimension drawing of dV/dt filter compact plus Voltage Peak Limiter, type 2