Siemens SINAMICS G130 User manual

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SINAMICS
SINAMICS G130
Motor reactors
Operating Instructions
Firmware version V5.1
11/2017
A5E00409660A
Safety information
1
General
2
Mechanical installation
3
Electrical installation
4
Technical specifications
5

Siemens AG
Division Process Industries and Drives
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E00409660A
Ⓟ
03/2018 Subject to change
Copyright © Siemens AG 2004 - 2017.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Motor reactors
Operating Instructions, 11/2017, A5E00409660A 3
Table of contents
1 Safety information ................................................................................................................................... 5
1.1 General safety instructions .......................................................................................................5
2 General................................................................................................................................................. 11
3 Mechanical installation .......................................................................................................................... 15
4 Electrical installation.............................................................................................................................. 19
5 Technical specifications ........................................................................................................................ 21

Table of contents
Motor reactors
4Operating Instructions, 11/2017, A5E00409660A

Motor reactors
Operating Instructions, 11/2017, A5E00409660A 5
Safety information
1
1.1
General safety instructions
WARNING
Electric shock and danger to life due to other energy sources
Touching live components can result in death or serious injury.
•Only work on electrical equipment if you are appropriately qualified.
•Always observe the country-specific safety rules for all work.
Generally, the following steps apply when establishing safety:
1. Prepare for disconnection. Notify all those who will be affected by the procedure.
2. Isolate the drive system from the power supply and take measures to prevent it being
switched back on again.
3. Wait until the discharge time specified on the warning labels has elapsed.
4. Check that there is no voltage between any of the power connections, and between any
of the power connections and the protective conductor connection.
5. Check that every auxiliary circuit is de-energized.
6. Ensure that the motors cannot move.
7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems or
water. Switch the energy sources to a safe state.
8. Check that the correct drive system is completely locked.
After you have completed the work, restore the operational readiness by following the
above steps in the reverse order.
WARNING
Electric shock due to connection to an unsuitable power supply
When equipment is connected to an unsuitable power supply, exposed components may
carry a hazardous voltage that might result in serious injury or death.
•Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.

Safety information
1.1 General safety instructions
Motor reactors
6Operating Instructions, 11/2017, A5E00409660A
WARNING
Electric shock due to equipment damage
Improper handling may cause damage to equipment. For damaged devices, hazardous
voltages can be present at the enclosure or at exposed components; if touched, this can
result in death or severe injury.
•Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
•Do not use any damaged devices.
WARNING
Electric shock due to unconnected cable shield
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
•Connect cable shields and unused conductors of power cables (e.g. brake conductors)
at least on one side to the grounded housing potential.
WARNING
Electric shock if there is no ground connection
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
•Ground the device in compliance with the applicable regulations.
WARNING
Arcing when a plug connection is opened during operation
Opening a plug connection when a system is in operation can result in arcing that may
cause serious injury or death.
•Only open plug connections when the equipment is in a voltage-free state, unless it has
been explicitly stated that they can be opened in operation.
NOTICE
Property damage due to loose power connections
Insufficient tightening torques or vibration can result in loose power connections. This can
result in damage due to fire, device defects or malfunctions.
•Tighten all power connections to the prescribed torque.
•Check all power connections at regular intervals, particularly after equipment has been
transported.

Safety information
1.1 General safety instructions
Motor reactors
Operating Instructions, 11/2017, A5E00409660A 7
WARNING
Spread of fire from built-in devices
In the event of fire outbreak, the enclosures of built-in devices cannot prevent the escape of
fire and smoke. This can result in serious personal injury or property damage.
•Install built-in units in a suitable metal cabinet in such a way that personnel are
protected against fire and smoke, or take other appropriate measures to protect
personnel.
•Ensure that smoke can only escape via controlled and monitored paths.
WARNING
Failure of pacemakers or implant malfunctions due to electromagnetic fields
Electromagnetic fields (EMF) are generated by the operation of electrical power equipment,
such as transformers, converters, or motors. People with pacemakers or implants in the
immediate vicinity of this equipment are at particular risk.
•If you have a heart pacemaker or implant, maintain a minimum distance of 2 m from
electrical power equipment.
WARNING
Unexpected movement of machines caused by radio devices or mobile phones
When radio devices or mobile phones with a transmission power > 1 W are used in the
immediate vicinity of components, they may cause the equipment to malfunction.
Malfunctions may impair the functional safety of machines and can therefore put people in
danger or lead to property damage.
•If you come closer than around 2 m to such components, switch off any radio devices or
mobile phones.
•Use the "SIEMENS Industry Online Support App" only on equipment that has already
been switched off.
WARNING
Motor fire in the event of insulation overload
There is a greater load on the motor insulation as result of a ground fault in an IT system. If
the insulation fails, it is possible that death or severe injury can occur as a result of smoke
and fire.
•Use a monitoring device that signals an insulation fault.
•Correct the fault as quickly as possible so the motor insulation is not overloaded.

Safety information
1.1 General safety instructions
Motor reactors
8Operating Instructions, 11/2017, A5E00409660A
WARNING
Fire due to inadequate ventilation clearances
Inadequate ventilation clearances can cause overheating of components with subsequent
fire and smoke. This can cause severe injury or even death. This can also result in
increased downtime and reduced service lives for devices/systems.
•Ensure compliance with the specified minimum clearance as ventilation clearance for
the respective component.
WARNING
Unrecognized dangers due to missing or illegible warning labels
Dangers might not be recognized if warning labels are missing or illegible. Unrecognized
dangers may cause accidents resulting in serious injury or death.
•Check that the warning labels are complete based on the documentation.
•Attach any missing warning labels to the components, where necessary in the national
language.
•Replace illegible warning labels.
NOTICE
Device damage caused by incorrect voltage/insulation tests
Incorrect voltage/insulation tests can damage the device.
•Before carrying out a voltage/insulation check of the system/machine, disconnect the
devices as all converters and motors have been subject to a high-voltage test by the
manufacturer, and therefore it is not necessary to perform an additional test within the
system/machine.
WARNING
Unexpected movement of machines caused by inactive safety functions
Inactive or non-adapted safety functions can trigger unexpected machine movements that
may result in serious injury or death.
•Observe the information in the appropriate product documentation before
commissioning.
•Carry out a safety inspection for functions relevant to safety on the entire system,
including all safety-related components.
•Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing.
•Perform a function test.
•Only put your plant into live operation once you have absolutely guaranteed that the
functions relevant to safety are operating correctly.

Safety information
1.1 General safety instructions
Motor reactors
Operating Instructions, 11/2017, A5E00409660A 9
Note
Important safety instructions for Safety Integrated functions
If you want to use Safety Integrated functions, you must observe the safety instructions in
the Safety Integrated manuals.

Safety information
1.1 General safety instructions
Motor reactors
10 Operating Instructions, 11/2017, A5E00409660A

Motor reactors
Operating Instructions, 11/2017, A5E00409660A 11
General
2
Description
Motor reactors reduce the voltage load on the motor windings by reducing the voltage
gradients at the motor terminals that occur during converter operation. At the same time, the
capacitive charge/discharge currents that occur at the converter output when long motor
cables are used are reduced.
The maximum output frequency when a motor reactor is used is 150 Hz.
WARNING
Non-observance of the fundamental safety instructions and residual risks
The non-observance of the fundamental safety instructions and residual risks stated in
Chapter 1 can result in accidents with severe injuries or death.
•Adhere to the fundamental safety instructions.
•When assessing the risk, take into account residual risks.
WARNING
Fire through overheating due to insufficient ventilation clearances
Inadequate ventilation clearances can cause overheating with a risk for personnel through
smoke development and fire. Furthermore, an increased number of failures and shorter
service life of the components can occur.
•Maintain 100 mm ventilation clearances above and to the side of the component.
CAUTION
Burns resulting from high surface temperature of the motor reactor
The surface temperature of the motor reactors can exceed 80 °C. You can get seriously
burnt when touching the surface.
•Mount the motor reactor so that it cannot be touched. If this is not possible, attach a
clearly visible and understandable warning notice at hazardous positions.

General
Motor reactors
12 Operating Instructions, 11/2017, A5E00409660A
NOTICE
Damage to the Motor Module by using components that have not been released
When using components that have not been released, damage or malfunctions can occur
at the devices or the system itself.
•Only use motor reactors that SIEMENS has released for SINAMICS.
NOTICE
Risk of damaging the motor reactor by exceeding the maximum output frequency
The maximum permissible output frequency when a motor reactor is used is 150 Hz. The
motor reactor can be damaged if the output frequency is exceeded.
•Operate the motor reactor with a maximum output frequency of 150 Hz.
NOTICE
Damage to the motor reactor if the maximum pulse frequency is exceeded
The maximum permissible pulse frequency when a motor reactor is used is 2.5 kHz or 4
kHz. The motor reactor can be damaged if the pulse frequency is exceeded.
•When using the motor reactor, operate the Motor Module with a maximum pulse
frequency of 2.5 kHz or 4 kHz.
NOTICE
Damage to the motor reactor if it is not activated during commissioning
The motor reactor may be damaged if it is not activated during commissioning.
•Activate the motor reactor during commissioning via parameter p0230 = 1.
Note
Cable lengths
Keep the connecting cables to the Power Module as short as possible (max. 5
m).

General
Motor reactors
Operating Instructions, 11/2017, A5E00409660A 13
Assignment of motor reactor and Power Module
Table 2- 1 Assignment of motor reactor and Power Module
Power Module
Unit rating of the Power Module
Suitable motor reactor
Line voltage 3 AC 380 – 480 V
6SL3310-1GE32-1AA3 110 kW
6SL3000-2BE32-1AA0
6SL3310-1GE32-6AA3
132 kW
6SL3000-2BE32-6AA0
6SL3310-1GE33-1AA3
160 kW
6SL3000-2BE33-2AA0
6SL3310-1GE33-8AA3
200 kW
6SL3000-2BE33-8AA0
6SL3310-1GE35-0AA3
250 kW
6SL3000-2BE35-0AA0
6SL3310-1GE36-1AA3
315 kW
6SL3000-2AE36-1AA0
6SL3310-1GE37-5AA3
400 kW
6SL3000-2AE38-4AA0
6SL3310-1GE38-4AA3
450 kW
6SL3000-2AE38-4AA0
6SL3310-1GE41-0AA3
560 kW
6SL3000-2AE41-0AA0
Line voltage 3 AC 500 – 600 V
6SL3310-1GF31-8AA3
110 kW
6SL3000-2AH31-8AA0
6SL3310-1GF32-2AA3
132 kW
6SL3000-2AH32-4AA0
6SL3310-1GF32-6AA3
160 kW
6SL3000-2AH32-6AA0
6SL3310-1GF33-3AA3
200 kW
6SL3000-2AH33-6AA0
6SL3310-1GF34-1AA3
250 kW
6SL3000-2AH34-5AA0
6SL3310-1GF34-7AA3
315 kW
6SL3000-2AH34-7AA0
6SL3310-1GF35-8AA3
400 kW
6SL3000-2AH35-8AA0
6SL3310-1GF37-4AA3
500 kW
6SL3000-2AH38-1AA0
6SL3310-1GF38-1AA3
560 kW
6SL3000-2AH38-1AA0
Line voltage 3 AC 660 – 690 V
6SL3310-1GH28-5AA3
75 kW
6SL3000-2AH31-0AA0
6SL3310-1GH31-0AA3
90 kW
6SL3000-2AH31-0AA0
6SL3310-1GH31-2AA3
110 kW
6SL3000-2AH31-5AA0
6SL3310-1GH31-5AA3
132 kW
6SL3000-2AH31-5AA0
6SL3310-1GH31-8AA3
160 kW
6SL3000-2AH31-8AA0
6SL3310-1GH32-2AA3
200 kW
6SL3000-2AH32-4AA0
6SL3310-1GH32-6AA3
250 kW
6SL3000-2AH32-6AA0
6SL3310-1GH33-3AA3
315 kW
6SL3000-2AH33-6AA0
6SL3310-1GH34-1AA3
400 kW
6SL3000-2AH34-5AA0
6SL3310-1GH34-7AA3
450 kW
6SL3000-2AH34-7AA0
6SL3310-1GH35-8AA3
560 kW
6SL3000-2AH35-8AA0
6SL3310-1GH37-4AA3
710 kW
6SL3000-2AH38-1AA0
6SL3310-1GH38-1AA3
800 kW
6SL3000-2AH38-1AA0

General
Motor reactors
14 Operating Instructions, 11/2017, A5E00409660A
Using a motor reactor and dv/dt filter to limit the voltage gradient and transients
IGBT converter switching frequencies result in high voltage gradients (dv/dt) at the converter
output. If long motor cables are used, this leads to an additional current load on the
converter due to capacitive charge/discharge currents. The high voltage gradients, and the
resulting transients at the motor terminals, cause the motors' electrical winding load to
increase as compared with direct on-line operation. In conjunction with the connected cable
capacitances, the motor reactors with their adapted inductances reduce the capacitive
charge/discharge currents in the motor cables and, as a function of these motor cables, limit
the voltage gradient (dv/dt) and the transients ÛLL at the motor terminals.
Figure 2-1 Using a motor reactor and dv/dt filter to limit the voltage gradient and transients

Motor reactors
Operating Instructions, 11/2017, A5E00409660A 15
Mechanical installation
3
Dimension drawing
Figure 3-1 Dimension drawing, motor reactor

Mechanical installation
Motor reactors
16 Operating Instructions, 11/2017, A5E00409660A
Table 3- 1 Dimensions of motor reactor, 380 V – 480 V 3 AC, part 1 (all specifications in mm)
6SL3000-
2BE32-1AA0
2BE32-6AA0
2BE33-2AA0
2BE33-8AA0
Connection
type
Type 1 Type 1 Type 1 Type 1
a2 25 25 25 25
a3
5
5
5
5
a4 12.5 12.5 12.5 12.5
a5
11
11
11
11
I4
300
300
300
300
I5
100
100
100
100
h1
-
-
-
-
h2
194
227
194
194
h3
60
60
60
60
h4
285
315
285
285
n1
1)
163
183
163
183
n2
1)
224
224
224
224
n3
257
277
257
277
n4
79
79
79
79
n5
-
-
-
-
d3
M8
M8
M8
M8
1)
Lengths n1 and n2 correspond to the drill hole spacing
Table 3- 2 Dimensions of motor reactor, 380 V – 480 V 3 AC, part 2 (all specifications in mm)
6SL3000-
2BE35-0AA0
2AE36-1AA0
2AE38-4AA0
2AE41-0AA0
Connection
type
Type 2 Type 1 Type 1 Type 1
a2
30
40
40
40
a3
6
8
8
8
a4
15
20
20
20
a5
14
14
14
14
I4
300
410
410
410
I5
100
140
140
140
h1
-
392
392
392
h2
245
252
252
252
h3
60
120
120
120
h4
365
385
385
385
n1
1)
183
191
191
206
n2
1)
224
316
316
316
n3
277
292
292
302
n4
79
84.5
84.5
79.5
n5
-
30
30
-
d3
M10
M10
M10
M10
1)
Lengths n1 and n2 correspond to the drill hole spacing

Mechanical installation
Motor reactors
Operating Instructions, 11/2017, A5E00409660A 17
Table 3- 3 Dimensions of motor reactor, 500 V – 600 V 3 AC, part 1 (all specifications in mm)
6SL3000-
2AH31-8AA0
2AH32-4AA0
2AH32-6AA0
2AH33-6AA0
Connection
type
Type 1 Type 1 Type 1 Type 1
a2 25 25 25 25
a3
5
5
5
5
a4 12.5 12.5 12.5 12.5
a5
11
11
11
11
I4
300
300
300
300
I5
100
100
100
100
h1
-
-
-
-
h2
194
194
194
194
h3
60
60
60
60
h4
285
285
285
285
n1
1)
118
118
118
118
n2
1)
224
224
224
224
n3
212
212
212
212
n4
79
79
79
79
n5
-
-
-
-
d3
M8
M8
M8
M8
1)
Lengths n1 and n2 correspond to the drill hole spacing
Table 3- 4 Dimensions of motor reactor, 500 V – 600 V 3 AC, part 2 (all specifications in mm)
6SL3000-
2AH34-5AA0
2AH34-7AA0
2AH35-8AA0
2AH38-1AA0
Connection
type
Type 1 Type 1 Type 1 Type 1
a2
30
40
40
40
a3
6
8
8
8
a4
15
20
20
20
a5
14
14
14
14
I4
350
410
410
410
I5
120
140
140
140
h1
-
392
392
392
h2
235
252
252
252
h3
60
120
120
120
h4
330
385
385
385
n1
1)
138
141
141
183
n2
1)
264
316
316
316
n3
215
292
292
279
n4
63
134.5
134.5
79.5
n5
-
30
30
-
d3
M8
M10
M10
M10
1)
Lengths n1 and n2 correspond to the drill hole spacing

Mechanical installation
Motor reactors
18 Operating Instructions, 11/2017, A5E00409660A
Table 3- 5 Dimensions of motor reactor, 660 V – 690 V 3 AC, part 1 (all specifications in mm)
6SL3000-
2AH31-0AA0
2AH31-5AA0
2AH31-8AA0
2AH32-4AA0
2AH32-6AA0
Connection type
Type 1
Type 1
Type 1
Type 1
Type 1
a2 25 25 25 25 25
a3
5
5
5
5
5
a4 12.5 12.5 12.5 12.5 12.5
a5
11
11
11
11
11
I4
270
270
300
300
300
I5
88
88
100
100
100
h1
-
-
-
-
-
h2
150
150
194
194
194
h3
60
60
60
60
60
h4
248
248
285
285
285
n1
1)
103
103
118
118
118
n2
1)
200
200
224
224
224
n3
200
200
212
212
212
n4
82
82
79
79
79
n5
-
-
-
-
-
d3
M8
M8
M8
M8
M10
1)
Lengths n1 and n2 correspond to the drill hole spacing
Table 3- 6 Dimensions of motor reactor, 660 V – 690 V 3 AC, part 2 (all specifications in mm)
6SL3000-
2AH33-6AA0
2AH34-5AA0
2AH34-7AA0
2AH35-8AA0
2AH38-1AA0
Connection type
Type 1
Type 1
Type 1
Type 1
Type 1
a2
25
30
40
40
40
a3
5
6
8
8
8
a4
12.5
15
20
20
20
a5 11 14 14 14 14
I4
300
350
410
410
410
I5 100 120 140 140 140
h1
-
-
392
392
392
h2
194
235
252
252
252
h3
60
60
120
120
120
h4
285
330
385
385
385
n1
1)
118
138
141
141
183
n2
1)
224
264
316
316
316
n3
212
215
292
292
279
n4
79
63
134.5
134.5
79.5
n5
-
-
30
30
-
d3
M8
M8
M10
M10
M10
1)
Lengths n1 and n2 correspond to the drill hole spacing