Sigtronics S-45 User manual

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Sigtronics
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…when it counts!
Sigtronics Corporation
178 East Arrow Highway
San Dimas, CA 91773
Phone: [phone]
E-mail: [e-mail]
Web Site: www.sigtronics.com
Model S-45
Headset Instructions
The S-45 series headsets are adjusted at the factory for immediate use with all
current standard radio systems in general aviation aircraft. Headsets equipped
with two plugs are the standard conguration. The headphone plug is the larger
diameter plug and should be inserted into the headphone jack (.250” standard
monaural jack). The mic plug is the smaller diameter plug and should be inserted
into the microphone jack (.206” standard microphone jack).
The headband is adjustable through a full range of motion, or the locking nuts
may be tightened to allow you to custom t the headset. Place the headset over
your head, adjust the slides up until minimum pressure is felt on the top of your
head. The headset is now properly adjusted. For maximum noise attenuation, the
clamping pressure has been set at the factory. Releasing the clamping pressure
by bending the headband is not advised, because loss of attenuation will result.
Note: If especially small (children) or large headbands are needed, they may be
ordered from Sigtronics.
The microphone boom is fully adjustable and will rotate 360 degrees for use on
the left or right side of the head. The locking screw that secures the boom to the
ear cup is factory set to insure the correct tension. Turning it will not change the
tension, because the nut on the inside of the cup will turn as well. Microphone
placement should be at the corner of the mouth, approximately ¼” from the
lips. The exclusive thumbscrew on the mic boom may be used to assure proper
adjustment.
When you rst connect the headset, turn the volume control on the headset up
to the full clockwise position, then adjust the listening volume with the audio
control of either your radio or intercom as appropriate. Passengers should also
turn their individual headset volumes up fully. Doing this allows for a full range of
adjustment for each passenger, since those with the most acute hearing can turn
their headset volume down, if necessary.
continued on back…
The headset parts may be cleaned with mild soap and water using a soft cloth.
Then dry immediately. Caution: Do Not immerse any part of the headset in water
or any other liquid. Be especially careful not to allow the microphone to become
wet! Exposure to moisture may cause internal corrosion and failure and will void
your manufacturers warranty.
Cleaning will help the headset maintain its “like new” condition for many years.
WINDSCREEN
The microphone windscreen will reduce annoying wind noise and breath pops
picked up by headset microphones. It also protects the microphone element
from dirt and moisture. The windscreen should be washed regularly to maintain
hygiene and avoid clogging. Wash in warm water and mild soap. Rinse thoroughly
and make sure it is completely dry before putting it back on.
To remove the windscreen, take out the screw that holds the microphone on the
boom and grasp the windscreen lightly along its entire length and slip it o.
Put the windscreen on the microphone by gently pulling from the open end. Do
not pull it so tightly that it stretches against the end of the microphone.
WARRANTY
Your headset is covered by a limited ve-year parts and labor warranty. Please see
the enclosed warranty card for details.
You may refer to the parts list on the reverse side, if you choose to replace parts
yourself. The parts list describes parts for this particular headset only. Parts lists
for other models are available on our Web Site or can be obtained by contacting
Sigtronics Corporation.

SIGTRONICS S-45 HEADSET PARTS IDENTIFICATION BREAKDOWN
ITEM P/N DESCRIPTION ITEM P/N DESCRIPTION ITEM P/N DESCRIPTION
1100566 HEADBAND EXTRUSION, 6.25 IN., S-45 15 100252 NUT, HEX, 8-32, LOCKING 29 100376 FOAM, SOUND ATTENUATING. RECEIVER HOLE, 1/2 INCH
2100610 CUSHION, HEADBAND, FOAM FILLED 16 100937 EAR CUP, PRINTED AND DRILLED, MICROPHONE SIDE 30 100379 FOAM, SOUND ATTENUATING, RECEIVER COVER, 1/4 INCH
3100383 HEADBAND, METAL, STANDARD 17 100938 EAR CUP, PRINTED AND DRILLED, VOLUME CONTROL SIDE 31 800036 CABLE, HEADSET, MONAURAL
4100367 YOKE, EAR CUP MOUNT, METAL 18 100049 GROMMET, 5/16 INCH, RUBBER 32 800039 CABLE, MICROPHONE BOOM, 12 INCH
5100384 BRACKET, YOKE SUPPORT WITH TANG 19 800082 MICROPHONE, ELECTRET, M-80 33 100933 WIRE, CROSSOVER, OVER THE HEAD, 28 INCH
6100373 SLIDE, YOKE BRACKET, LONG, NYLON 20 900084 WINDSCREEN, MICROPHONE 34 100935 WIRE, #22, JUMPER, HEADSET, 4 INCH
7100258 CLIP, HEADBAND GUIDE, PLASTIC 21 100249 BOOM, ELECTRET MICROPHONE SUPPORT, SWIVEL 35 100569 STRAIN RELIEF, CABLE
8100393 CLIP, ANTI-ROTATION, YOKE, PLASTIC 22 100156 SCREW, THUMB, MICROPHONE BOOM, 2-56 X 1 36 100371 MICROPHONE CABLE CLIP
9100362 CLIP, CROSS-OVER, WIRE, PLASTIC 23 100368 KNOB, MICROPHONE BOOM ADAPTER, PLASTIC 37 100579 CLIP, CLOTHING, HEADSET CABLE
10 100363 SCREW, 8-32 X 1/2, PHILLIPS HEAD 24 100408 WASHER, GROOVED BOOM 38 100360 KNOB, BLACK, VOLUME
11 100364 SCREW, 8-32 X 3/8, PHILLIPS HEAD 25 100385 WASHER, SPRING, BOOM ADAPTER 39 100365 POTENTIOMETER, 2K
12 100377 SCREW, 8-32 X 5/8, PHILLIPS HEAD 26 100402 EAR SEAL, GEL FILLED 40 100858 RECEIVER AND MOUNT, 300 OHM, MONO
13 100108 SCREW, 4 X 1/4, THREAD FORMING 27 100369 EAR SEAL, FOAM FILLED 41 100618 OPTIONAL – HEADBAND, METAL, YOUTH
14 100251 E-RING, EAR CUP TO YOKE RETAINER 28 100374 FOAM, SOUND ATTENUATING. NOTCHED, 1/2 INCH 42 100257 OPTIONAL – HEADBAND, METAL, LARGE
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10-5-2021
P/N 700079
s-45.pdf