Simoniz 39-9006 User manual

Cordless
Random Orbit Polisher/Sander
39-9006
Owner’s Manual
CAUTION: Read, understand and follow all
Safety Rules and Operating Instructions in
this manual before using this product.
SAFETY
OPERATION
MAINTENANCE
Made in China for Trileaf Distribution Trifeuil Toronto, Canada M4S 2B8
Rev 0 08/07/04

2
Warranty ………………………………………………………...…………
Page 2
Safety Instructions ………………………………………………...……...
Pages 3 –6
Description …………………………………………………………………
Page 7
Operation …………………………………………………………………..
Pages 8 –12
Maintenance ……………………………………………………………….
Page 12 –13
Parts Explosion Drawing …………………………………………...……
Page 14
Parts List …………………………………………………………………...
Page 15
TABLE OF CONTENTS
1-YEAR LIMITED WARRANTY
This Simoniz product carries a one year warranty against defects in workmanship
and materials. This product is not guaranteed against wear, breakage or misuse.
If found defective within the stated warranty period, return product to place of
purchase, with proof of purchase, and the product will be replaced free of charge.
TOLL FREE HOTLINE: 1-866-FIXTOOL
WARRANTY
SAVE THESE INSTRUCTIONS! READ ALL INSTRUCTIONS!

3
WORK AREA SAFETY
●Always keep your work area clean
and well lit. Cluttered and dark areas
invite accidents.
●Do not operate power tools in
explosive atmospheres, such as in
the presence of flammable liquids,
gasses or dust. Power tools create
sparks which may ignite the dust or
fumes.
●Always keep bystanders, children
and visitors away while operating
a power tool. Distractions can cause
you to lose control.
ELECTRICAL SAFETY
●Double insulated tools are
equipped with a polarized plug
(one blade is wider than the
other). This plug will fit in a
polarized plug only one way. If the
plug does not fully fit into the
outlet, reverse the plug. If it still
does not fit, contact a qualified
electrician to install a polarized
outlet. DO NOT change or alter the
plug in any way.
●Double insulation eliminates the
need for the three wire grounded
power cord and grounded power
supply system. Applicable only to
Class ll (double insulated) tools.
●Always avoid body contact with
grounded surfaces, such as pipes,
radiators, ranges and
refrigerators. There is an increased
risk of electric shock if your body is
grounded.
●Do not expose power tools to rain
or wet conditions. Water entering a
power tool will increase the risk of
electric shock.
●Do not abuse the cord. Never use
the cord to carry the tool or pull
the plug from the outlet. Keep
cord away from heat, oil, sharp
edges or moving parts. Replace
damaged cords immediately.
Damaged cords increase the risk of
electric shock.
●When operating a power tool
outside, always use an outdoor
extension cord marked “W-A” or
“W”. These cords are rated for
outdoor use and reduce the risk of
electric shock.
SAFETY INSTRUCTIONS
WARNING: BE SURE to read and understand all instructions. Failure to
follow all instructions listed below may result in electric shock, fire and/or
serious personal injury.
!
IMPORTANT! READ ALL INSTRUCTIONS.

4
●Always make sure that your
extension cord is in good
condition. When using an
extension cord be sure to use one
that is heavy enough to carry the
current that your tool will draw. A
wire gauge (AWG) of at least 14 is
recommended for an extension cord
25’ or less in length. When working
outdoors ALWAYS use an extension
cord that is suitable for outdoor use.
The cord’s jacket will be marked “W”
or “WA”. Smaller gauge wires have
greater capacity (16 gauge wire
has greater capacity than 18
gauge wire). An undersized cord will
cause a drop in line voltage, resulting
in loss of power and overheating.
PERSONAL SAFETY
●Always stay alert, watch what you
are doing and use common sense
when operating a power tool. DO
NOT use tool while tired or under
the influence of drugs, alcohol or
medication. A moment of inattention
while operating power tools may
result in serious personal injury.
●Always dress properly. Do not
wear loose clothing or jewellery.
Pull back long hair. Keep your
hair, clothing and gloves away
from moving parts. Loose clothing,
jewellery or long hair can be caught
in moving parts.
●Always avoid accidental starting.
Be sure switch is in the “OFF”
position before plugging in.
Carrying tools with your finger on the
switch or plugging in tools that have
the switch in the “ON” position invites
accidents.
●Do not overreach. ALWAYS keep
proper footing and balance at all
times. Proper footing and balance
enables better control of the tool in
unexpected situations.
●Always use safety equipment.
Always wear eye protection.
TOOL USE AND CARE
●Do not force the tool. Use the
correct tool for the application.
The correct tool will do the job better
and safer at the rate for which it is
designed.
●Do not use the tool if the switch
does not turn it ON or OFF. Any
tool that cannot be controlled with
the switch is dangerous and must be
repaired.
●Always remove battery pack from
the tool and make sure the switch
is in the OFF position before
making any adjustments,
changing accessories or storing
the tool. Such preventive safety
measures reduce the risk of starting
the tool accidentally.
WARNING: ALWAYS
wear safety glasses or eye
shields when operating
power tools.
!
SAFETY INSTRUCTIONS
IMPORTANT! READ ALL INSTRUCTIONS.

5
TOOL USE AND CARE –cont’d
●Always store idle tools out of the
reach of children and other
untrained persons. Tools are
dangerous in the hands of untrained
users.
●When battery pack is not in use,
keep it away from metal objects
such as paper clips, coins, keys,
nails, screws or any other small
metal objects that can make a
connection from one battery
terminal to the other. Shorting the
battery terminals together may cause
sparks, burns or a fire.
●Maintain tools with care. Properly
maintained tools are less likely to
bind and are easier to control.
●Always check for misalignment or
binding of moving parts, breakage
of parts, and any other condition
that may affect the tool’s
operation. If damaged, have the
tool serviced before using. Many
accidents are caused by poorly
maintained tools.
●Always use only the accessories
that are recommended for this
tool. Accessories that may be
suitable for one tool can become
hazardous when used on another
tool.
SERVICE SAFETY
●Tool service must be performed
only by qualified repair personnel.
Service or maintenance performed
by unqualified personnel could result
in risk of injury.
●When servicing this tool, ALWAYS
use only identical replacement
parts. Follow instructions in the
maintenance section of this
manual. Use of unauthorized parts
or failure to follow maintenance
instructions may create a risk of
electric shock or injury.
●Never submerge the polisher /
sander in water or any other
liquid. The tool will be damaged and
fire could result.
●Always wear eye protection when
polishing or sanding.
●Always wear eye protection and a
dust mask when sanding.
SAFETY INSTRUCTIONS
WARNING:
Use of accessories that are not
recommended for use with this tool
may create a hazardous condition.
!
IMPORTANT! READ ALL INSTRUCTIONS.
POLISHER/SANDER
SAFETY
SYMBOLS
_____
--------
Direct current
V
Volts
A
Amperes
Hz
Hertz
Alternating current
No load speed

6
●Do not store or carry battery so
that metal objects can contact
exposed metal end. Do not place
battery in aprons, pockets, drawers,
etc. with loose nails, screws, keys
etc. The battery could short circuit
causing a fire, personal injury or
damage to the battery.
●Never attempt to open the battery
for any reason. If the housing of the
battery breaks or cracks,
immediately discontinue use and do
not recharge.
●Do not charge the battery if it is
wet or shows any evidence of
corrosion.
●A small leakage from the battery
may occur under extreme usage,
charging or temperature
conditions. This does not indicate
a failure. If however, the outer seal
is broken and this leakage gets on
your skin, follow these steps:
1. Wash quickly with soap and
water
2. Neutralize with a mild acid such
as lemon juice or vinegar
3. If liquid gets into your eyes, flush
immediately with clean water for
a minimum of 10 minutes and
seek medical attention.
NOTE: The liquid is 20-35%
solution of potassium hydroxide.
●Do not incinerate the battery. It
can explode in a fire.
●Do not use an extension cord.
Plug the charger cord directly into an
electrical outlet.
●Use the charger only in a standard
110-120V/60Hz electrical outlet.
●Charge the battery only with the
charger supplied with the buffer.
●Do not use the charger in wet or
damp conditions. It is intended for
indoor use only. Do not use the
charger near sinks or tubs. Do not
immerse the charger in water.
●Do not allow the cord to hang over
the edge of a table or counter or
touch hot surfaces. The charger
should be placed away from sinks
and hot surfaces.
●Do not use charger to charge any
batteries other than those
supplied with this buffer. Other
batteries may explode.
●Do not operate charger if cord or
plug is damaged. Replace
damaged cord and plug immediately.
●Do not operate charger if it has
received a sharp blow, been
dropped or otherwise damaged in
any way. Have a qualified technician
examine the charger and repair it if
necessary. Do not disassemble the
charger.
●For best results, do not charge the
battery when the battery or air
temperature is below 10°C (50°F) or
above 40°C (104°F).
●Unplug the charger when not in
use and before cleaning or
maintenance.
●Do not abuse the cord. To reduce
the risk of damage to the electric
cord or plug, never carry the charger
by the cord or yank the cord to pull
the plug. Always grasp the plug and
pull to disconnect. Always keep the
cord away from heat, oil and sharp
edges.
BATTERY & CHARGER SAFETY

7
DESCRIPTION
Your Simoniz Polisher/Sander is designed with Random Orbit technology. The tool
will perform better when less pressure is applied. Applying excessive pressure will
slow down the random motion and reduce the effectiveness of the tool. This Random
Orbit Technology applies to all functions: polishing, buffing and sanding.
PRODUCT SPECIFICATIONS
Mounting Plate Diameter
3 ½”
Motor OPM
2,900
Battery Voltage
4.8 V
Charger
5 Hour, Class 2
Charger Input
120 A AC, 60 Hz
Charger Output
12 V DC, 700 mA
Trigger Switch
Battery Release
Button
Battery
Mounting
Plate
ACCESSORY
QUANTITY
4.8 V Battery Pack
2
Charging Stand
1
Charger
1
4” Foam Applicator Pad
1
6” Buffing Pad
1
4” Microfibre Polishing Pad
1
4” Scrubbing Brush
1
4” Sanding Disk
●60 grit (coarse)
●80 grit (medium)
●120 grit (fine)
1
1
1

8
REMOVING & INSTALLING BATTERY
WARNING: Always make sure
your fingers are away from the ON/OFF
switch when removing or installing a
battery.
1. To remove the battery from the tool,
squeeze the locking buttons (1) on
each side of the battery (see Fig. 1).
2. Slide the battery completely out of
the tool.
3. To install a battery, align the
negative polarity symbol (2) and the
raised key (3) on the battery with the
negative polarity symbol (4) on the
tool handle (see Fig. 2).
4. Slide the battery fully into the tool
handle until you hear the locking
latches (5) “click” into place.
NOTE: The battery will not fit into the
tool if the negative polarity symbols
are not aligned. If you encounter
difficulty inserting the battery into the
tool, check to make sure the
negative polarity symbols are
aligned.
5. Gently pull on the battery to ensure it
is securely latched into the tool.
CHARGING THE BATTERIES
Before beginning any polishing or
sanding project, it is important that you
fully charge BOTH batteries. As it takes
up to 5 hours to fully charge a run down
battery, it is recommended that the
batteries be charged the day before being
used.
WARNING: Use ONLY the 4.8 V
charger supplied with this tool to
charge the batteries. Do not charge
any other batteries with the charger
supplied with this tool. Mixing
incompatible batteries and charger
may cause the battery to leak or burst
causing personal injury.
1. Plug the small plug (1) of the charger
(2) into the receptacle (3) on the side
of the charging stand (4) (see Fig 3).
2. Plug the charger into a 115 V AC
Power source.
OPERATION
!
Fig. 1
Fig. 2
!

9
CHARGING THE BATTERIES –cont’d
3. Insert the battery fully into the cavity
of the charging stand.
NOTES:
a) Align the raised rib of the battery
(5) with the matching slot (6) in the
front of the charging stand cavity
before inserting the battery. If the
battery does not fit into the charging
stand cavity easily, check to make
sure the raised rib of the battery is
toward the front of the charging
stand.
b) When fully inserted into the
charging stand cavity the red
indicator light (7) will come ON. If the
light does not come ON, the battery
is defective and must be replaced
with a new one.
4. After charging the battery for about 5
hours, remove the battery from the
charging stand and unplug the
charger from the power source.
BATTERY & CHARGER FACTS
1. The batteries supplied with the tool
are NOT fully charged when shipped.
Each battery must be charged for at
least 5 hours before being used in
the polisher.
2. There are two conditions under
which a battery will not accept a full
charge:
●when the battery is new
●when the battery has not been
used for an extended period of
time.
These are normal conditions and do
not indicate a problem. After about
four cycles of charging and
discharging through use, the battery
will accept a full charge.
3. When not in use, the battery can be
left on charge (indicated by the red
light), without any adverse effect.
The battery cannot be overcharged.
However, if the battery is not going to
be used for an extended period of
time, the charger should be
unplugged from the power source.
OPERATION
Fig. 3

10
Your Simoniz®Polisher/Sander is
designed with Random Orbit technology.
The tool will perform better when less
pressure is applied. Applying excessive
pressure will slow down the random
motion and reduce the effectiveness of
the tool. This Random Orbit Technology
applies to all functions: polishing, buffing
and sanding.
WARNING: Always remove the
battery from the tool while changing
accessories.
WASH VEHICLE OR BOAT
Before applying polish (or wax), it is
important to clean and dry all the
surfaces to be polished or waxed.
1. Wash, clean and dry the vehicle or
boat.
2. Remove all road tar, grease spots
and bug stains.
3. Make sure the work area is dry.
APPLYING POLISH
1. Attach 4” foam applicator pad (1) to
the mounting plate (2) (see Fig. 4).
NOTES:
a) A hook & loop system is used to
attach the polisher accessories to the
mounting plate. To attach the foam
pad, simply place the loop surface of
the pad on the hook surface of the
mounting plate and firmly press it in
place.
b) Make sure the pad is centred on
the mounting plate.
2. Apply a bead of liquid polish to the
foam pad (see Fig. 5).
NOTES:
a) Use only liquid polish. It spreads
more evenly on the working area.
b) Keep from getting polish on the
edge of the foam pad to reduce
splatter.
c) Apply polish to the pad sparingly.
Excess polish will not provide extra
protection. It only makes removal
more difficult.
3. Place polish covered surface of foam
pad on the work surface and turn the
polisher ON by squeezing the trigger
switch (1) (see Fig. 6).
Tips for applying polish
●Apply polish with sweeping straight
line strokes, either side-to-side or
back-to-front (see Fig. 6)
●Use a thin even coat.
●Do not use excessive pressure
against the work surface. The
random orbit action works best with
little pressure.
●Each time you add polish to the foam
pad, use less polish to avoid
saturating the pad.
●Follow specific recommendations of
the polish manufacturer.
OPERATION
!
Fig. 4
Fig. 6
Fig. 5

11
REMOVE POLISH
1. Allow polish to dry to a haze.
2. Remove the 4” foam pad and install
the 6” buffing pad (see Fig. 7).
NOTES:
a) Make sure the foam pad is
centred on the mounting plate.
b) You can also use the 4” foam pad
to remove polish. If you used the 4”
pad to apply polish, it must first be
thoroughly cleaned and dried. See
Maintenance section of this manual
for pad cleaning instructions.
Tips for removing polish
●Let the tool do the work. Do not
apply excessive pressure when
removing polish.
●Move the polisher in a figure 8
pattern over the surface you are
polishing.
●Remove the buffing pad periodically
and shake out the excess dried
polish. Excess dried polish in the
buffing pad will cause streaking.
FINAL BUFFING & POLISHING
After you have removed all the polish,
remove the foam pad and install the 4”
microfibre polishing pad for a “showroom
shine” (see Fig. 8). Refer to “Tips for
removing polish” above and proceed in
exactly the same manner for the final
buffing & polishing.
SANDING
This tool is designed for light duty
sanding projects such as minor
bodywork, surface rust removal and
preparing metal surfaces for painting. It is
not designed for major projects that
require considerable material removal or
prolonged sanding.
Install the appropriate sanding disk on the
hook surface of the mounting plate (see
Fig. 9). Use a coarser grit sanding disk
for faster material removal. Use a finer
grit sanding disk for smooth finish.
Because the tool uses random orbit
technology, the risk of burning or creating
swirl marks in your work is virtually
eliminated. For best results, do not apply
excessive pressure. Let the tool do the
work.
OPERATION
Fig. 7
Fig. 8
Fig. 9

12
SCRUBBING & CLEANING
The Polisher/Sander is also equipped
with a scrubbing brush. The brush is ideal
for light cleaning applications such as tile
and other non-porous surfaces.
NOTE: Because of the random orbit
action, the scrub brush will NOT work on
carpets.
WARNING: Never use volatile
fluids such as gasoline. These can
cause an explosion and fire and
seriously injure you.
WARNING: Never submerge the
tool or the scrubbing brush directly
into water or other cleaning solutions.
Spray the surface with the cleaning
solution.
Install the scrubbing brush on the hook
surface of the mounting plate (see Fig.
10).
WARNING: Never allow brake
fluids, gasoline, petroleum based
products, penetrating oils or other such
products to come in contact with plastic
parts. They contain chemicals that can
damage, weaken and destroy plastic.
CLEANING THE SANDER/POLISHER
Clean the exterior of the tool with a soft
damp cloth. NEVER use commercial
solvents when cleaning the tool because
they can cause damage to plastic parts.
WARNING: Never immerse the
tool in water. Remove the foam pads
and clean them separately.
CARE OF ACCESSORIES
The foam and microfibre pads are
washable and reusable. Simply remove
them from the tool and wash them in
warm water with a mild detergent. Rinse
thoroughly in clear warm water.
NOTE: Allow pads to air dry. Do not force
dry them in a clothes dryer. The dryer will
damage the pad material.
When storing the tool, remove the foam
pads to prevent compression and
distortion of the foam.
SERVICING
WARNING: Always remove the
battery from the tool while before
performing any servicing.
REPLACING MOUNTING BASE
It may be necessary to replace the
mounting base due to continual exposure
to dust and debris. The following
procedure will demonstrate how to
remove the mounting base from the tool.
1. Remove accessory pad or sanding
disc from the base.
2. Insert a (#1 or #2) Phillips®
screwdriver through the hole (1) in
the bottom of the base (see Fig. 11).
OPERATION & MAINTENANCE
!
!
Fig. 10
MAINTENANCE
!
!
!

13
3. Rotate the pad with the screwdriver
until the screwdriver makes contact
with the counterweight (2).
4. While looking between the base and
the plastic housing, rotate the pad
and counterweight until you can see
a gear housing mounting screw.
NOTE: There are two screws, one
on each side.
5. Remove the first gear housing
mounting screw.
NOTE: If the hole in the base does
not align perfectly with the screw,
place the screwdriver at a slight
angle to insert it into the head of the
mounting screw.
6. Repeat steps #4 & #5 above to
locate and remove the second
mounting screw.
NOTE: The second mounting screw
is located on the opposite side of the
gear assembly shaft.
7. Once both mounting screws are
removed, lift the base and gear
assembly out of the main housing.
To install the new base assembly, simply
reverse the steps in the above procedure.
ENVIRONMENTAL CONCERNS
This product contains nickel cadmium
battery cells like most cordless operated
products manufactured today. These
cells allow your new product to be
recharged many times during their normal
life cycle.
Simoniz®is deeply concerned with the
protection of our environment. We ask
you to join us in helping to protect it. After
your product reaches the end of its life
cycle, it must be disposed of in a manner
that will not add to the pollution of our
environment. Under NO circumstances
should any nickel cadmium battery cells
be disposed of in the garbage or in
landfills. Doing so will not only
contaminate our environment, but also
our children’s.
MAINTENANCE
Fig. 11

14
PARTS EXPLOSION DRAWING
123
4
5
6
7
8
9
10
11
12
13
14
15
16
1718
192021
22 23 24 25 26 27 28 29 30 31
32
33
34 35

15
PARTS LIST
Key #
Part #
Part Name
Quantity
1
CQL001
Switch button
1
2
CQL002
Switch Assembly
1
3
GB/T845-1985
Tapping screw
5
4
CQL004
Enclosure (Left)
1
5
CQL005
Battery cover
1
6
CQL006
Fit wire
1
7
CQL007
Battery pack
2
8
CQL008
Conductor
4
9
CQL009
Pole plate
1
10
CQL010
Leading wire
2
11
JD550
Motor
1
12
CQL012
Motor gear
1
13
CQL013
Self-oiled bearing
1
14
CQL014
Gear box
1
15
CQL015
Sealing gasket
1
16
CQL016
Gear box enclosure
1
17
GB/T818-2000
Round head screw
4
18
CQL018
Driven gear
1
19
CQL019
Shaft
1
20
GB/T276-1994
Bearing
1
21
CQL021
Gasket
1
22
CQL022
Hook pad
1
23
CQL023
Sponge pad
1
24
CQL024
Rivet
3
25
CQL025
Small washer
3
26
CQL026
Disk sheet
2
27
GB/T276-1994
Bearing
1
28
CQL028
Small washer
1
29
CQL029
Bearing holder
3
30
CQL030
Balance block
1
31
GB/T845-1985
Tapping screw
2
32
CQL032
Gear box cover
1
33
CQL033
Enclosure (Right)
1
34
CQL034
Charger
1
35
CQL035
Charger adapter
1
CQL036
Pad assembly w/gear & balance
1