Sinclair ASE-18AH User manual

SERVICE MANUAL
ASE-18AH, ASE-24AH, ASE-36AH,
ASE-48AH, ASE-60AH
CONDENSING UNIT



OutdoorUnits- appearance
18,000Btu/h
24,000Btu/h
30,000~36,000Btu/h
48,000Btu/h-60,000Btu/h
Model Names of Outdoor Units
Universal Outdoor unit Model Compressor type Compressor Brand
ASE-18AH Rotary GMCC
ASE-24AH Rotary GMCC
ASE-36AH SCROLL SANYO
ASE-48AH SCROLL SANYO
ASE-60AH SCROLL SANYO
Heat Pump

Features
Highqualitycoils:
Thecoil isconstructed ofadvanced innergrooved coppertubeand aluminumfins.
Anti-rust, 500 hourssalt spraytest.
Lowoperation sound level:Well-knownstableand quiet runningfan motor.
Well-knowncompressor.
Compact design: Smallerdimension and largerstuffingcapacity.
Universaloutdoorunit design.
Optionalairoutlet grille: plastictypeand wiretype.
WiretypePlastictypePlastictype
Optionallowtemperaturecoolingmodule.
R410Aenvironment friendlyrefrigerant.

Outdoor Units
1.Specifications............................................................ 100
2.Dimensions................................................................ 109
3.ServiceSpace............................................................ 110
4. Wiring Diagrams .........................................................111
5.ElectricCharacteristics............................................. 118
6.Operation Limits........................................................ 119
7.Sound Levels............................................................. 120
8.Troubleshooting......................................................... 121

Model ASE-18AH ASE-24AH
Code 220037802190 220075301210
Powersupply V-ph-Hz 220~240-1-50 220~240-1-50
Max. inputconsumption W 2950 3450
Max. inputcurrentA 15 18
Compressor
ModelPA225X2CS-4KU1 PA290X3CS-4MU1
TypeRotary Rotary
Brand GMCC GMCC
CapacityBtu/h 18493/18698 24498
InputW 1855/1940 2430
Ratedcurrent(RLA)A 8.7/8.7 11.4
LockedrotorAmp(LRA)
A 36.8 61
ThermalprotectorInternal Internal
CapacitorμF 50μF/440V-450V
50μF/440V-450V
Refrigerant oilml ESTEROILVG74750 ESTEROILVG74/950
Outdoorfan
motor
ModelYDK48-6H(A) YDK100-6D
Qty 1 1
Input W 110 168.7
Capacitor μF 3μF/450V 5μF/450V
Speed r/min 890 900
Outdoorcoil
Numberofrows 2 2
Tubepitch(a)×rowpitch(b)
mm 21x13.37 21x13.37
Finspacing mm 1.4 1.4
FintypeHydrophilicaluminium Hydrophilicaluminium
Tubeoutsidedia.and type
mm φ7, Innergroovedcopper
tube
φ7, Innergroovedcopper
tube
Coillength ×height ×width
mm 658x546x26.74 785x651x26.74
Numberofcircuits 4 4
Outdoorairflow m
3
/h 2439 3200
Outdoornoiselevel(sound pressure)dB(A) 54 55
Outdoorunit
Dimension(W×H×D) mm 760x590x285 845×695×324
Packing(W×H×D) mm 887×645×355 965×755×395
Net/Grossweightkg 39/42 53/57
RefrigerantType R410a R410a
Chargedvolume g 1400 1900
Throttletype
Capillary Capillary
Design pressure MPa 4.2/1.5 4.2/1.5
Refrigerant
piping
Liquidside/Gassidemm φ6.4/φ12.7 φ9.5/φ15.9
Max. pipelengthm 25 25
Max. differenceinlevel m 15 15
Ambienttemp. ℃cooling:18~43;
heating:-7~24 cooling: 18~43; heating:-7~24
Notes:1.Nominalcoolingcapacitiesarebasedonthefollowingconditions:
Indoortemp:27°CDB,19°CWB;Outdoortemp:35°CDB;
2.Nominalheatingcapacitiesarebasedonthefollowingconditions:
Indoortemp:20°CDB;Outdoortemp:7°CDB,6°CWB;
3.Actualnoiselevelmaydiffer, depending ontheroomstructure, etc, sincethesenoisevaluesarefroman anechoic
room.

Model ASE-36AH
Code 220075500682
Powersupply V-ph-Hz
380~415-3-50
Max. inputconsumption W 4950
Max. inputcurrentA 10
Compressor
ModelC-SBN303H8D
TypeSCROLL
Brand SANYO
CapacityBtu/h 33438
InputW 3650
Ratedcurrent(RLA)A 6.58
LockedrotorAmp(LRA)
A 48
ThermalprotectorInternal
CapacitorμF --
Refrigerant oilml FV68S/1700
Outdoorfan
motor
ModelYDK190-6D
Qty 1
InputW 290
CapacitorμF 10μF/450V
Speedr/min 840
Outdoorcoil
Numberofrows 2
Tubepitch(a)×row
pitch(b)
mm 21x13.37
Finspacing
mm 1.4
FintypeHydrophilicaluminium
Tubeoutsidedia.and
type
mm φ7, Innergroovedcoppertube
Coillength ×height ×
width
mm 890x903x26.74
Numberofcircuits 7
Outdoorairflowm
3
/h 5000
Outdoornoiselevel(sound pressure)dB(A) 57
Outdoorunit
Dimension(W×H×D) mm 990×966×354
Packing(W×H×D) mm 1120×1100×435
Net/Grossweightkg 92/96
RefrigerantType R410a
Chargedvolume g 2900
Throttletype capillary
Design pressureMPa 4.2/1.5
Refrigerant
piping
Liquidside/Gassidemm φ12.7/φ19
Max. pipelengthm 30
Max. differenceinlevel
m 20
Ambienttemp. ℃cooling: 18~43; heating:-7~24
Notes:1.Nominalcoolingcapacitiesarebasedonthefollowingconditions:
Indoortemp:27°CDB,19°CWB;Outdoortemp:35°CDB;
2.Nominalheatingcapacitiesarebasedonthefollowingconditions:
Indoortemp:20°CDB;Outdoortemp:7°CDB,6°CWB;
3.Actualnoiselevelmaydiffer, depending ontheroomstructure, etc, sincethesenoisevaluesarefroman anechoic
room.

Model ASE-48AH ASE-60AH
Code 220075701250 220075800650
Powersupply V-ph-Hz
380~415-3-50 380~415-3-50
Max. inputconsumption W 6300 7500
Max. inputcurrent A 10.5 12.6
Compressor
ModelC-SBN373H8D C-SBN453H8D
TypeScroll Scroll
Brand Sanyo Sanyo
CapacityBtu/h 48109 55956.8
InputW 4750 5750
Ratedcurrent(RLA)A 8.22 9.77
LockedrotorAmp(LRA)
A 66 67
ThermalprotectorInternal Internal
Capacitor
μF
-- ---
Refrigerant oilml FV68S,1700 FV68S,1700
Outdoorfan
motor
ModelYDK65-6-1+YDK65-6F-1 YDK65-6+YDK65-6F
Qty 2 2
InputW 171 2 148+140
CapacitorμF (4μF/450V) 2 (3.5μF/450V) 2
Speedr/min 825 800
Outdoorcoil
Numberofrows 2 2
Tubepitch(a)×row
pitch(b)
mm 21×13.37 22×19.05
Finspacing
mm 1.4 1.6
FintypeHydrophilicaluminium Hydrophilicaluminium
Tubeoutsidedia.and
typemm φ7Innergroovedcoppertube
φ7.94 Innergroovedcopper
tube
Coillength ×height ×
widthmm 840×1113×26.74 837×1100×38.1
Numberofcircuits 4 8
Outdoorairflowm
3
/h 6800 6850
Outdoornoiselevel(sound pressure)dB(A) 59 59
Outdoorunit
Dimension(W×H×D) mm 900×1167×340 900×1167×340
Packing(W×H×D) mm 1032×1307×443 1032×1307×443
Net/Grossweightkg 102/106 106/111
RefrigerantType R410a R410A
Chargedvolume g 3250 3200
Throttletype capillary capillary
Design pressureMPa 4.2/1.5 4.2/1.5
Refrigerant
piping
Liquidside/Gassidemm φ12.7/φ19 φ12.7/φ19
Max. pipelengthm 50 50
Max. differenceinlevel
m 25 25
Ambienttemp.℃cooling: 18~43; heating:-7~24
cooling: 18~43; heating:-7~24
Notes:1.Nominalcoolingcapacitiesarebasedonthefollowingconditions:
Indoortemp:27°CDB,19°CWB;Outdoortemp:35°CDB;
2.Nominalheatingcapacitiesarebasedonthefollowingconditions:
Indoortemp:20°CDB;Outdoortemp:7°CDB,6°CWB;
3.Actualnoiselevelmaydiffer, depending ontheroomstructure, etc, sincethesenoisevaluesarefroman anechoic
room.

Model Ratedcurrent
ASE-18AH 15A
ASE-24AH 18A
ASE-36AH 10A 3 phases
ASE-48AH 12.5A 3 phases
ASE-60AH 12.6A 3 phases

2.Dimensions
H
Model (mm) A B C D E F H
ASE-18AH 760 530 290 315 270 285 590
ASE-24AH 842 560 335 360 312 324 695
ASE-36AH 990 624 366 396 340 354 966
Model(mm) A B C D E F H
ASE-48AH 900 590 378 400 330 340 1167
ASE-60AH 900 590 378 400 330 340 1167

3. ServiceSpace
>30cm
>60cm
>
3
0
c
m
>200
c
m
(Wallor obstacle)
Air inlet
Airoutlet
Airinlet
Maintainchannel
>
6
0
c
m
Obstacle
Fix withbolt
Deepfoundation
Necessarywidth
600mmisnecessarybetween2outdoorunits

1
1, For 18,24,36K units,
All the outdoor fan have a outdoor fan with fixed speed. Normally the outdoor fan runs with the compressor. The outdoor fan starts when the
compressor starts, and stops when the compressor stops. And their running status are determined by the difference between indoor and setting
temprature.
The control logic:
When in cooling mode,
Logic of controlling compressor and fan of condensing units ASE-xxAH

2
When in heating mode,
For the units with two outdoor fan motors, in some occasions, one motor will stop:
When in cooling mode,
When in heating mode,
2, For 48K and 60K units,
Some are with single fan and some are with twin fans,
For the units with single fan, the fan motors have two speeds; :
when in cooling mode,

ASE-18AH
4.Wiring Diagrams

ASE-24AH

ASE-36AH
S.V.
XT 3
XT 4
2
13
S. V.
XT 7
XT6
N
HEAT ER
COMP
CN100-208
XT3
T5
RT4
K1
RT3
XP8-9
H-PRO
T201
XT5-7
XT4
KM1
HEAT
CN2 01
XT5
CN100 C N200
KM1
T20 1
COMP
XS8-9
FAN3
CAP3
FAN3
CAP3
4
H-PRO K1
1, 2, 3 are just input signal to outdoor PCB
If 1 and N are 220V, the compressor will start.
If 2 and N are 220V, the four-way valve will start.
If 3 and N are 220V, the fan will start.

ASE-48AH ASE-60AH
1, 2, 3 are just input signal to outdoor PCB
If 1 and N are 220V, the compressor will start.
If 2 and N are 220V, the four-way valve will start.
If 3 and N are 220V, the fan will start.

5. Electric Characteristics
Hz Voltage Min. Max.
ASE-18AH 50 220-240V 198V 254V
ASE-24AH 50 220-240V 198V 254V
ASE-36AH 50 380-415V 342V 418V
ASE-48AH 50 380-415V 342V 418V
ASE-60AH 50 380-415V 342V 418V
Model
Outdoor Unit

6.OperationLimits
Operationmode Outdoortemperature(℃) Roomtemperature(℃)
Cooling&Heating
Cooling operation 18~43 17~30
Heating operation -7~24 17~30
Cooling&Heating
10 15 25 30 3520
15
20
25
30
35
40
45
Indoortemperature( WB)
Outdoortemperature(
DB)
STD
Cooling
10 15 25 30 3520
-10
-5
0
5
10
15
20
Indoortemperature( DB)
Outdoortemperature( WB)
STD
Heating
25

7.Sound Levels
18000Btu/h-48000Btu/h60000Btu/h
Microphone
OutdoorUnit
H
1.0m
Note: H=0.5 ×heightofoutdoorunitNote: ThepointAisinthemiddleofthewholeoutdoorpanel.
Model Noise level dB(A)
ASE-18AH 54
ASE-24AH 55
ASE-36AH (3 phase) 57
ASE-48AH 59
ASE-60AH 59