SIP Chargestarv T26 User manual

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FOR HELP OR ADVICE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR
Please dispose of packaging for the product in a responsible
manner. It is suitable for recycling. Help to protect the
environment, take the packaging to the local amenity tip
and place into the appropriate recycling bin.
Never dispose of electrical equipment or batteries in with
your domestic waste. If your supplier offers a disposal facili-
ty please use it or alternatively use a recognised re-cycling
agent. This will allow the recycling of raw materials and help
protect the environment.
Ref:020810
1
Chargestar
T26 / T45
Please read and fully understand the instructions in this manual
before operation. Keep this manual safe for future reference
05284 / 86

2
11
DECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY
WE
SIP LTD
GELDERS HALL ROAD
SHEPSHED
LOUGHBOROUGH
LEICESTERSHIRE
LE12 9NH
Declare that the
Chargestar T26 SIP pt No. 05284
Chargestar T45 SIP pt No. 05286
Complies with the following EEC Directives their supporting Statutory
Instruments and the relevant standard where applicable:
73/23/EEC Low Voltage Directive
And Amendments EN 60335-1:2002
93/68/EEC EN 60335-2-29:2004
89/336/EEC EMC Directive
And Amendments EN 55014-1:2006
2004/108/EC EN 55014-2:1997+A1
EN 61000-3-2:2006
EN 61000-3-3:1995+A1+A2
Signed:
Mr P. Ippaso - Director - SIP (Industrial Products) Ltd
Date: 16 June 2010

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NOTES
3
SAFETY INSTRUCTIONS
Safety Instructions.
1. This Instruction Manual contains important safety instructions. Please keep for future
reference.
2. The Chargestar T26 and T45 are only designed for the charging of lead-acid bat-
teries in Table 1, it should not be used as a DC power source. It should not be
used to recharge non-rechargeable batteries. To do so may cause fire, electric
shock, etc.
3. The charger is designed to be powered from a domestic mains power outlet
(230v ~ 50Hz), which is reliably connected to the buildings ground (earth) point. If
the supply cable needs to be extended, ensure the cross-sectional area of the
wire is of a sufficient size for the supply of current over the distance required.
4. If the charger is interrupted or damaged due to heavy impact etc., the battery
should be taken off charge immediately.
5. Do not dismantle the charger. If repairs are required, they should be performed by
a suitably qualified person. Incorrect reassembly may result in a fire hazard and /
or electric shock. Always disconnect the charger from any connected battery and
the mains supply prior to cleaning the casing.
6. When connecting the charger to a vehicle’s battery. Always connect the battery
terminal not connected to the chassis first. The other connection is to be made to
the chassis as far away as practical from the battery and fuel line (a spark can be
generated when connecting the second clip which can ignite battery or fuel gas-
es). The battery charger is then to be connected to the mains supply. Once
charging is complete, disconnect the battery charger from mains supply first, and
then remove the chassis connection followed by the battery connection.
7. During charging, batteries give off some hydrogen and oxygen creating a highly
explosive mix. Ensure adequate ventilation exists and avoid sparks, smoking, etc…
8. During battery maintenance ensure adequate clean water is available in the
event of an acid spill. The liquid inside batteries is highly corrosive therefore ensure
that it is not allowed to make contact with the skin (especially eyes). In the event of
contact, flush the area with clean water and immediately consult a doctor.
9. Lead-acid batteries store a large amount of energy. Short-circuiting the battery or
charger terminals will cause the battery to try and release this energy immediately,
which can result in fire or personal injury. Prevent any metal object (or other con-
ductive material) from touching the + and –terminals of the charger or battery at
the same time.

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GETTING TO KNOW YOUR CHARGER
1. Rectifier 8. Ammeter
2. Thermostat 9. Main cover
3. Fuse holder 10. Fuse
4. Mains lead bush 11. Amperage selector (output)
5. Fuse holder 12. Fuse
6. Main transformer 13. Mains lead
7. Output cable
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NOTES

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CIRCUIT DIAGRAM
5
OPERATING INSTRUCTIONS
Specifications and Scope of Applicability (see table 1 below):
Table 1
Functional Characteristics.
The battery charger is equipped with protection in case of:
overloads (too much current delivered towards the battery).
short circuit (charging clamps set in contact with one another).
polarity reversal of the battery.
For battery chargers equipped with fuses, it is necessary, in case of substitution of fus-
es, to use spares having the same nominal current value as the original fuse.
WARNING: If fuses with current values different from those given are used; a fire hazard
and / or electric shock and damage to the charger and anything connected to it
could occur. For the same reason do not substitute the fuse with copper (or other ma-
terials ) to bridge the fuse terminals.
The substitution of the fuse is to be done when the charger is disconnected from the
mains supply.
Technical Indexes.
Input voltage: 230V ~50Hz
output current (see table 2)
Table 2
Model Minimum capacity of lead-acid battery suitable for charging
05284 Min.: 12v 30Ah, Min.: 24v 20Ah
05286 Min.: 12v 30Ah, Min.: 24v 30Ah
Operating Environment and Placement.
1. The charger should be placed in a well-ventilated and dry place free from direct
sunshine and corrosive gas and away from heat source. Do not expose charger
to rain and snow. Warning: it should be as far as possible away from battery and
on a flat, stable surface to avoid falling.
2. It is unsafe to directly place the charger on the battery or battery on the charger.
Charging output voltage. 05284 05286
12v 20 amp (Max.) 45 amps (Max.)
24v 12 amp (Max.) 45 amps (Max.)

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OPERATING INSTRUCTIONS….cont
3. During charging, if the temperature of battery exceeds 400C, current should be
reduced. If temperature exceeds 450C, charging should be stopped. Charging
should not recommence until after the temperature returns to below 400C.
4. Never place the charger directly on or against the vehicle.
Method of Use.
1. Check and top up battery liquid if required.
2. Remove the battery caps to allow any excess gas to escape and to prevent the
case bursting.
3. Turn the output voltage switch of the charger to the position corresponding to the
voltage of the battery.
4. Select the output current switch to the desired position.
5. Clamp the red clip of charger to the + terminal of battery and black clip to the -
terminal of the battery and confirm that connection is correct. If the battery is still con-
nected to the vehicle - The battery terminal not connected to the chassis has to be
connected first. The other connection is to be made to the chassis, remote from the
battery and fuel line. The battery charger is then to be connected to the supply mains
and turned on.
6. After the charger clip is attached, slightly rotate it so as to remove any dirt or oxidi-
zation, this will ensure a good contact.
Charge end initially
During the charge
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WARNING / GUARANTEE
WARNING:
1. Before use, carefully read the instruction manual and retain for future reference.
2. The chargestar T26 & T45 charger is not weather proof. So care and common sense
must be exercised if using outdoors. Do not expose to moisture.
3. Always switch off power at the mains supply before connecting or disconnecting
the battery charger.
4. Never smoke, cause a spark or charge near an open flame. Never allow conduc-
tive materials to short circuit the charger or battery terminals.
5. Always use in a well-ventilated space.
6. This appliance is not intended for use by young children or infirm persons without
supervision and should always be used responsibly and stored in an appropriate
place to prevent misuse.
7. If the mains lead is damaged, it must be replaced by the manufacturer, an author-
ized service agent or a suitably qualified person in order to avoid any potential haz-
ards.
Guarantee:
This sip battery charger is covered by a 12 month parts and labour warranty covering
failure due to manufacturers defects. This does not cover failure due to misuse or op-
erating the machine outside the scope of this manual.
In the unlikely event of warranty claims, contact your distributor immediately. Proof of
purchase will be required before any warranty can be honoured.