SIP 06801 User manual

24
FOR HELP OR ADVICE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR, OR
SIP DIRECTLY ON:
TEL: [phone]
EMAIL: [e-mail] or [e-mail]
www.sip-group.com
Ref: 270115
Please dispose of packaging for the product in a responsible
manner. It is suitable for recycling. Help to protect the
environment, take the packaging to the local amenity tip
and place into the appropriate recycling bin.
Never dispose of electrical equipment or batteries in with
your domestic waste. If your supplier offers a disposal facili-
ty please use it or alternatively use a recognised re-cycling
agent. This will allow the recycling of raw materials and help
protect the environment.
1
Please read and fully understand the instructions in this manual
before operation. Keep this manual safe for future reference.
06801 / 06803
12v / 24v
Diesel Transfer Pump Kit

2
23
Declaration of Conformity
We
SIP (Industrial Products) Ltd
Gelders Hall Road
Shepshed
Loughborough
Leicestershire
LE12 9NH
England
As the manufacturer's authorised representative within the EC
declare that the
12v Diesel Transfer pump - SIP Part No. 06801
24v Diesel Transfer Pump - SIP Part No. 06803
Conforms to the requirements of the following directive(s), as indicated.
2004/108/EC EMC Directive
2008/35/EC RoHS Directive
Signed: …………………………………...
Mr P. Ippaso - Managing Director - SIP (Industrial Products) Ltd
Date: 17/09/2014.
And the relevant harmonised standard(s), including
DECLARATION OF CONFORMITY
EN 61000-6-1:2007
EN 61000-6-3:2007+A1:2011

22
NOTES
3
CONTENTS
Page No. Description
4. Safety Symbols Used Throughout This Manual
4. Safety Instructions
9. Electrical Connection
10. Guarantee
11. Contents and Accessories
12. Technical Specification
13. Assembly Instructions
17. Operating Instructions
19. Maintenance
20. Wiring Diagram
21. Exploded Drawing
22. Parts List
27. Declaration of Conformity

4
When using your transfer pump, basic safety precautions should always be followed to
reduce the risk of personal injury and / or damage to the pump.
Read all of these instructions before operating the pump and save this user manual
for future reference.
The pump should not be modified or used for any application other than that for
which it was designed.
The diesel transfer pump is designed for the delivery of diesel fuel, with a viscosity from
2 to 5.35 cSt (at a temperature of 38.7°C) and a flash point >55°C, to vehicles and
equipment from a suitable storage tank. The pump is a self priming, positive displace-
ment, rotary vane machine which operates on a 12V DC (06801) supply or 24V DC
(06803) supply. They deliver a flow of approximately 45 litres per minute (Max.). The
pump has a built-in bypass valve for added safety and the motor has a 30 minute
duty cycle.
If you are unsure of its relative applications do not hesitate to contact us and we will
be more than happy to advise you.
Before each use of the pump always check no parts are broken and that no parts are
missing.
Always operate the pump safely and correctly.
KNOW YOUR TRANSFER PUMP: Read and understand the owner's manual and labels
affixed to the pump. Learn its applications and limitations, as well as the potential haz-
ards specific to it.
KEEP WORK AREA CLEAN AND WELL LIT: Cluttered work benches and dark areas invite
SAFETY SYMBOLS USED THROUGHOUT THIS MANUAL
SAFETY INSTRUCTIONS
Important: Please read the following instructions carefully, failure to do
so could lead to serious personal injury and / or damage to the trans-
fer pump.
Danger / Caution: Indicates risk of personal injury and/or the possibility of
damage.
Warning: Risk of electrical injury or damage!
Note: Supplementary information.
21
NOTES

20
NOTES
5
SAFETY INSTRUCTIONS….cont
accidents. Floors must not be slippery due to fuel, oil, water or sawdust etc.
KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA: All visitors
should be kept at a safe distance from the work area.
STORE THE PUMP SAFELY WHEN NOT IN USE: The pump should be stored in a dry loca-
tion and disconnected from the power supply, and out of the reach of children.
STAY ALERT: Always watch what you are doing and use common sense. Do not oper-
ate the pump when you are tired or under the influence of alcohol or drugs.
DISCONNECT THE PUMP FROM THE POWER SUPPLY: When not in use and before servic-
ing.
NEVER LEAVE THE PUMP RUNNING WHILST UNATTENDED: Turn the pump off and discon-
nect it from the power supply between jobs.
DO NOT ABUSE THE BATTERY / POWER LEADS: Never attempt to move the pump by the
supply leads or pull them to remove the clips from the power supply. Keep the leads
away from heat, oil, sharp edges and moving parts. If the power supply lead is dam-
aged, it must be replaced by the manufacturer or its service agent or a similarly quali-
fied person in order to avoid unwanted hazards.
CHECK FOR DAMAGED PARTS: Before every use of the pump, any damage found
should be carefully checked to determine that it will operate correctly, safely and per-
form its intended function. Any damaged, split or missing parts that may affect its op-
eration should be correctly repaired or replaced by an authorised service centre un-
less otherwise indicated in this instruction manual.
KEEP ALL COVERS / PANELS IN PLACE: Never operate the pump with any covers re-
moved, this is extremely dangerous.
USE ONLY RECOMMENDED ACCESSORIES: Consult this user manual, your distributor or
SIP directly for recommended accessories. Follow the instructions that accompany the
accessories. The use of improper accessories may cause hazards and will invalidate
any warranty you may have.
DO NOT OVERREACH: Keep proper footing and balance at all times.
USE THE RIGHT TOOL: Do not use the pump to do a job for which it was not designed.
DO NOT OPERATE THE PUMP IN EXPLOSIVE ATMOSPHERES: Do not use the pump in the
presence of flammable liquids with a flash point below 55°C, gases, dust or other
combustible sources.
HAVE YOUR PUMP REPAIRED BY A QUALIFIED PERSON: The pump is in accordance with
the relevant safety requirements. Repairs should only be carried out by qualified per-
sons using original spare parts, otherwise this may result in considerable danger to the
user.
Stop operation immediately if you notice anything abnormal.
Be alert at all times, especially during repetitive, monotonous operations; Don't
be lulled into a false sense of security.
Use of improper accessories may cause damage to the pump and surrounding
area as well as increasing the risk of injury.
Do not modify the pump to do tasks other than those intended.
Do not attempt any repairs unless you are a competent electrician or engineer.

6
SAFETY INSTRUCTIONS….cont
Ensure that the pump is connected to the correct supply voltage.
Become familiar with the controls before operating this pump.
Do not attempt to move the pump when it is loaded and/or in operation.
Check all bolts, nuts, pipe fittings and screws etc. before each use.
When maintaining this pump, only the manufacturer’s original replacement
parts may be used.
Do not operate the pump with wet hands.
Ensure that the operator has read and understands the material safety data
sheet (MSDS) for the type of fuel being pumped and that all cautions are ad-
hered to.
Always operate the pump in a well ventilated area to reduce fume build up.
Ensure that the battery is as far away as possible from the pump when connect-
ing the power supply leads.
Do not turn the pump on / off by connecting / disconnecting the supply leads;
Always use the switch on the pump.
Ensure that the switch is in the off position before connecting the power supply
leads.
Never operate the pump for longer than its duty cycle (30 minutes); Allow the
pump to cool for 30 minutes if the pump has been run for the length of its duty
cycle.
Never smoke whilst operating the pump.
Never place the pump where open flames are present.
Never operate the pump ‘dry’ with no fuel running through it; This will damage
the internal components of the pump and invalidate your warranty.
Never operate the pump for more than 2-3 minutes in ‘by-pass’ mode (with the
supply nozzle closed).
Appropriate personal protective equipment, clothing, gloves and safety glasses
etc. must be worn and must be de-signed to protect against all hazards creat-
ed. Severe permanent injury can result from using inappropriate or insufficient
protective equipment.
Always wear suitable eye protection when using or maintaining the
transfer pump.
19
NOTES

18
TROUBLESHOOTING
Pump won’t prime.
suction line problem. Check for leaks or obstruction in suction hose
or pipe.
Outlet is blocked. Check to make sure outlet hose and nozzle
are clear and operating correctly.
Inlet is blocked Check to make sure inlet hose and filter are
clear.
Debris in Bypass valve. Inspect / have the bypass valve inspected.
Motor vanes are sticking Inspect / have the vanes and slots in rotor
inspected for nicks or burrs.
Excessive rotor and/or vane wear. Check and replace / have the rotor and
vanes replaced.
Suction head too high. Lower the pump in relation to the storage
tank.
Motor is not turning
Lack of electric power. Check electrical connections and battery.
Rotor jammed. Have checked / check the rotating parts of
the motor for obstructions.
Motor issues. Contact service centre.
Input fuse Blown. Replace fuse.
Motor turns slowly Low voltage in power line. Ensure the voltage of the power supply is
within acceptable levels.
Low Flow Rate
Blocked Filter. Clean Or replace the filter.
Rotor or vanes damaged / worn. Replace worn parts.
Suction head too high. Lower the pump in relation to the storage
tank.
Air entering the system. Check seal and connections etc.
Low rotation speed. Check electrical connections and battery.
Motor surface tempera-
ture gets hotter than
100°C (212°F).
Fluid is too thick. Fluid must not be thicker than diesel fuel.
Duty cycle exceeded. The pump is designed to run for 30 mins. Max.
allow the pump to cool for at least 30 mins.
Pump will not operate
Fuse Blown. Replace fuse and investigate why the fuse
has blown.
Faulty Switch. Replace switch.
Power supply is dead. Check power supply voltage.
7
ELECTRICAL CONNECTION
Warning! It is the responsibility of the owner and the operator to read, understand and
comply with the following:
You must check all electrical products, before use, to ensure that they are safe.
You must inspect power cables, plugs, sockets and any other connectors for wear or
damage.
Connecting to the power supply:
These Diesel transfer pumps have an input voltage of 12V DC (06801) & 24V DC
(06803) supply and are IP55 rated.
1. Connect the battery clips on the motor power cable to a suitable battery, ca-
pable of delivering the necessary voltage and current.
The RED clip is attached to the positive (+) battery terminal.
The BLACK clip is attached to the negative (-) battery terminal or to the vehicle
frame.
Warning: Never connect the black lead to the positive terminal or the red
lead to the negative terminal.
Danger: Avoid sparks that could cause a fire.
Danger: Do not use an extension lead to extend the power cables.

8
These SIP transfer pumps are covered by a 12 month parts and labour warranty cover-
ing failure due to manufacturers defects. This does not cover failure due to misuse or
operating the pump outside the scope of this manual - any claims deemed to be
outside the scope of the warranty may be subject to charges Including, but not lim-
ited to parts, labour and carriage costs, failure to regularly clean your pump will short-
en its working life and reduce performance.
Consumable items such as fuses, motor vanes and filters are not covered by the war-
ranty.
GUARANTEE
Note: Proof of purchase will be required before any warranty can be hon-
oured.
CONTENTS AND ACCESSORIES
Note: If any of the above are missing or damaged, contact your distributor
immediately.
1
2
3 4
5
6
1. Diesel Transfer Pump.
2. Delivery Gun/Pistol.
3. Power Supply Lead (connected to pump).
4. 4m Delivery Hose.
5. Inlet Filter.
6. 2m Suction Hose.
Instruction Manual (not pictured).
17
PARTS LIST - 06801
Ref. No. Description Sip Part No. Ref. No. Description Sip Part No.
1. Motor 24v PW11-00150 11. Bypass valve PW11-00140
2. Rear cover kit 24v PW11-00151 12. Bypass spring PW11-00141
3. Seal kit PW11-00132 13. O-ring PW11-00142
4. Brush cover PW11-00133 14. Handle screw M5x8 PW11-00143
5. Switch PW11-00134 15. O-ring PW11-00144
6. Key PW11-00135 16. Front cover PW11-00145
7. Compensating ring PW11-00136 17. Base PW11-00146
8. Pump body PW11-00137 18. Fuse holder PW11-00147
9. Rotor PW11-00138 19. Fuse PW11-00152
10. Blade PW11-00139 20. Handle PW11-00149

16
EXPLODED DRAWING - 06803
9
GETTING TO KNOW YOUR TRANSFER PUMP
B
A
C
E
D
Model No. 06801 06803
Input Voltage 12v DC 24v DC
Motor 140 watts 140 watts
Duty Cycle 30 mins (max.) 30 mins (max.)
Flow Rate 40 l/min (max.) 40 l/min (max.)
Protection IP55 IP55
Net Weight
TECHNICAL SPECIFICATION
F
GH
Ref. Description Ref. Description
A. Power Lead E. Fuse Cover
B. Fuel Outlet F. Fuel Inlet
C. Handle G. Positive Clamp (Red)
D. On/Off Switch H. Negative Clamp (Black)

10
ASSEMBLY INSTRUCTIONS
To fit the delivery hose to the pump:
Ensure that the supplied O-rings are fitted to each end of the hose (Fig. 1).
Locate the pump outlet (Fig. 2).
Screw the end of the hose with the smaller fitting into the pump outlet and tight-
en to secure (Fig. 3).
Fit the delivery gun / pistol to the larger fitting on the opposite end of the hose
and tighten to secure.
FITTING THE HOSES
To fit the suction hose to the pump:
Ensure that the supplied O-rings are fitted to each end of the hose.
Screw the suction hose into the pump inlet and tighten to secure.
Fit the inlet filter to the opposite end of the hose and tighten to secure.
Fig. 3
O-Ring
Hose
Fig. 1
Pump Outlet
Pump Inlet
Fig. 2
15
PARTS LIST - 06801
Ref. No. Description Sip Part No. Ref. No. Description Sip Part No.
1. Motor 12v PW11-00130 11. Bypass valve PW11-00140
2. Rear cover kit PW11-00131 12. Bypass spring PW11-00141
3. Seal kit PW11-00132 13. O-ring PW11-00142
4. Brush cover PW11-00133 14. Handle screw M5x8 PW11-00143
5. Switch PW11-00134 15. O-ring PW11-00144
6. Key PW11-00135 16. Front cover PW11-00145
7. Compensating ring PW11-00136 17. Base PW11-00146
8. Pump body PW11-00137 18. Fuse holder PW11-00147
9. Rotor PW11-00138 19. Fuse PW11-00148
10. Rotor blade PW11-00139 20. Handle PW11-00149

14
EXPLODED DRAWING - 06801
11
Note: If the delivery tank is higher than the pump it may be necessary to fit
an anti siphon valve to prevent any fuel loss / leaks.
OPERATING INSTRUCTIONS
POSITIONING THE PUMP
Note: Never operate the pump without the inlet filter fitted.
OPERATING THE PUMP
Ensure all pipes etc. are fitted as described, and the suction hose (with filter) is correct-
ly positioned in the fuel tank.
Connect the power input leads as described on page 7.
Insert the delivery nozzle into the container to be filled.
Switch the motor on.
Operate the nozzle lever to dispense fluid.
The pump can be installed in any direction - Pump axis vertical or horizontal.
The pump base should be fixed to a secure surface using the holes provided (Fig. 4).
The pump should be installed so that the suction height is as low as possible - maxi-
mum of 2 metres.
Place the suction hose into the fuel tank so that the filter sits well below the fuel level.
Note: Depending on the height of fuel / length of hoses etc. The pump will
need to prime before the fuel will be pumped.

12
OPERATING INSTRUCTIONS….cont
Caution: Never run the pump in bypass mode (with the delivery nozzle
closed) for more than 1 minute.
When the desired amount of fluid has been dispensed, release nozzle lever to stop
flow.
Immediately switch motor off.
Caution: Never run the pump for more than 30 minutes maximum, and
allow the pump to cool for at least 30 minutes.
13
MAINTENANCE
Other than keeping the pump clean, there is very little maintenance required.
Inspect and clean the inlet filter on the inlet hose at least monthly.
Clean the metal “mouth” portion of the battery clips with steel wool monthly to
maintain good electrical connection to the battery.
Check the power cables and clips for any damage before each use; repair or
replace as necessary.
Hoses and fittings should be inspected before each use and replaced / re-
paired if cracked / worn or leaking.
Rotor and vanes will eventually wear, and should be replaced if pump perfor-
mance degrades. See the “Operational Problems” section to determine if re-
placement is needed.
Drain hoses and pump and store in a clean, dry place when not in use.
Caution: Ensure that the pump is turned off and that the clips are re-
moved from the power supply before carrying out any cleaning or mainte-
nance.