Siruba Sew Reach ABF Series User manual

ABF
使用說明書與零件圖
INSTRUCTION BOOK & PARTS LIST

誌

Introduction
規格 SPECIFICATION 1
各部件名稱 NAMES OF PARTS 3
安裝電器箱 INSTALLATION OF ELECTRIC EQUIPMENT 4
安裝廢油槽和支撐桿 INSTALLATION OF WASTE OIL TANK 4
AND THE SUPPORT BAR
搬運機頭與送釦機 REMOVE THE MACHINE HEAD AND THE FEEDING 5
BUTTION MACHINE
安裝送紐機組與操作盒 INSTALLATION THE FEEDING BUTTON MACHINE AND 6
THE OPERATOR PANEL
電源開關的安裝與連接 INSTALLATION&CONNECTION OF POWER SWITCH 7
過濾調壓器與空壓管之安裝 INSTALLATION AND ADJUSTMENT OF THE FILTER 9
與調整 REGULAR AND THE TUBE
安裝安全開關 INSTALL THE SAFETY SWITCH 10
安裝線架 INSTALL THE THREAD FRAME 10
變頻控制器操作說明 OPERATION OF THE INVERTER CONTROLLER 11
傾放與扳回機頭 LEAN&RECOVER THE MACHINE HEAD 13
鈕扣夾爪的位置 POSITION OF BUTTON CLAMP 14
調整布壓腳底板 ADJUST THE FABRIC PRESSER FOOT BOTTOM PLATE 15
調整鈕扣壓腳上升量 ADJUST THE BUTTON PRESSER FOOT LIFTING 16
HEIGHT
調整鈕扣夾爪與送扣 ADJUST THE GAP BETWEEN THE BUTTON CLAMP 16
撥爪間細 AND THE FEEDING CLAMP
更換保險絲 SUBSTITUTE FUSE 17
更換鈕扣需要注意的步驟 THE REMARKABLE STEPS OF SUBSTITUTE BUTTONS 19
振動盤組細部調整 ADJUST THE DETAILS IN THE VIBRATION PLATE COM 23
更換送紐撥爪 SUBSTITUTE THE FEEDING PLATE 25

更換旋轉軸的橡膠座 SUBSTITUTE THE RUBBER PLATE ON THE TURNING 26
BAR
送扣夾爪規格 SPECIFICATION OF BUTTON PLATE 27
控制系統架構 CONTROL SYSTEM STRUCTURE 28
硬體設備 HARD WARE 29
簡易操作流程 SIMPLE OPERATION STEPS 36
簡易維修流程圖 BLOCK DIAGRAM OF SIMPLE REPAIR 44
異常檢修與解決對策 TROUBLESHOOTING 48
桌板圖 TABLE CUT-OUT 50
報廢流程 DEMOLITION PROCEDURE 51
規格件表 CONVERSION CHART 52
零件圖 PARTS LIST 53
縫製程序表 SEWING PROCEDURE CHART 67

Introduction
規格 SPECIFICATIONS
1.Procuct Specification(Table1)
1.產 品 規 格(表1)
Only describe BT290-ABF in this manual,
please refer to BT290-DX/BT290-A1 for
others.
本說明書僅以BT290-ABF說明,其餘部份
請參考BT290-DX/BT290-A
機種別
Machine Type BT290-ABF
縫製方式
Sewing Way
單針鎖縫
Single Needle Lockstitch
縫製範圍
Sewing Area
X (左右)方向 : 0 ~ 3.6 mm Y (前後)方向 : 0 ~3.6 mm
X (Left-Right) : 0 ~ 3.6 mm Y (Forward-Backward) : 0 ~3.6 m
m
使用鈕釦
Button
種類 : 圓形平釦
Type : Circle Flat Button
尺寸: ∮8 ~25mm
Size: ∮8~25mm
鈕釦厚度
Thickness of Button 1.5~3.5mm
最高縫製速度
Maximum Sewing Speed 2700rpm
縫 距(P)
Stitch Length(P)
2.2 / 2.4 / 2.8 / 3.2 / 3.6 標準配備
2.2 / 2.4 / 2.8 / 3.2 / 3.6 Standard Equipment
送布機構
Feeding Machine
間接送布(步進馬達兩軸驅動方式)
Indirectly Feeding (Stepping Motor Two Shafts Drive)
針棒行程
Needle Stroke 41mm
天平行程
Thread Take-Up Lever
Stroke
69mm
縫 針
Needle DPx17#11
抬壓腳方式
Presser Foot
步進馬達
Stepping Motor
工作夾具提升量
Rising Amount of Clamp
最大:13mm
Maximum:13mm
標準花樣
Standard Pattern
適用花樣26種(內建花樣共38種)
Applicable pattern 26 kinds(Build-in patterns:38 Kinds )
P1

P2
機種別
Machine Type BT290-ABF
送釦速度
Feeding Speed 0.5 sec/pc
電源電壓
Power Voltage
單相220V定格±20% 50/60Hz
Single Phase220V Rated±20% 50/60Hz
使 用 油
Utilized Oil
縫紉機專用油白礦油#10
Sewing Machine Oil White Mineral Oil #10
適用鈕釦的形狀
Available Shape of Button
不適用鈕釦的形狀
Unavailable Shape of Button
兩面須有明顯區別(落差),凹或凸須在1.2mm差距
以上，以順利判定正反面。
Two sides must be obviously different
(Dissimilarity)For determining the positive or
negative side, the convex or concave must
above 1.2mm gap.
兩面皆相同之鈕釦,機器無法判別。
Sides must be the same or can not be
determined.
2.Button Shape(Chart1)2.鈕釦形狀(圖表1)
表1/Table1
圖表1/Chart1
-2-

Introduction
P3
(1)護目鏡
(2)捲線器
(3)縫紉機機頭
(4)鈕釦規格測量區
(5)線架
(6)送釦鈀
(7)退釦按鈕
(8)手動送釦按鈕
(9)啟動踏板
(10)控制箱
(11)電源開關
(12)鈕釦大小調整組
(13)操作盒
(14)振動盤
(15)電源開關
(16)變頻控制盒
(1)Goggle
(2)Reel
(3)Machine Head
(4)Measurement Zone of Button
(5)Thread Frame
(6)Button Seat
(7)Retrieve Button
(8)Manual Feeding Button
(9)Padel
(10)Operation Box
(11)Power Switch
(12)Adjustment Set of Button Size
(13)Operation Padel
(14)Vibration Plate
(15)Power Switch
(16)Inverter Control Box
圖1/Fig. 1
-3-

P4
安裝電控箱 INSTALLATION THE
ELECTRIC BOX
The electric package box accessorize with
round head screw , washer , spring
washer , nut , installed in the positions as
the figure. Then, install the hexagonal bolt ,
spring washer , washer in the table as the
figure. (Fig.2)
電控包裝箱中附有圓頭螺絲 、平墊片
、彈簧墊片 、螺母 按照圖示的位置
安裝好,再把六角螺栓 、彈簧墊 、平墊
片 按照圖示的位置安裝於桌板。(圖2)
安裝廢油槽和支撐桿 INSTALL THE WASTE OIL TANK
AND THE SUPPORT BAR
(1) Fix the oil pot fixed seat with 4 fixed
screw to the holes on the table.
(2) Fasten the oil pot to the oil pot fixed seat
.
(3) Insert the oil pipe into the oil pot .
(4) Put the support bar of the machine head
into the hole of table .(Fig.2)
(1)用4個固定螺絲 ，把油壺固定座 固
定到桌板的安裝孔上。
(2)將油壺 鎖入油壺固定座 中。
(3)把縫紉機油管插到油壺 裡。
(4)把機頭支撐桿 放入桌板孔 裡。
(圖2)
11 12
11
12
圖2/Fig. 2
-4-

Introduction
P5
(1將保護機台的上方保麗龍取出，
當要取出機台時須由二至三人協
助搬運，兩人將雙手分別伸入機
台 的 底 部 、 與 、 ， 兩 手 出
力需平衡，身體與膝蓋彎曲，確
認提起沒問題後，再慢慢起身，
若中途發現雙手無法支撐重量
時，請由第三者協助搬運或輕輕
放至穩定平台，並小心手指不要
被壓傷；請更換適當人員，絕對
不可強行搬運，以免發生身體傷
害之危險。
(2)搬運全程，請穿著安全鞋。
3 4
)
(圖
) (圖 )
(
machine. It is needed 2 to 3 people to
move out the machine together. Two
people stretch both hands into the
bottom , , , and of the bottom
of the machine with the balanced
strength. The knees and bodies
should be bent. After assuring the
state,move up the machine slowly. It
is necessary to ask for help if you
cannot stand the weight. Slowly put
on the flat table and be careful not to
hurt your fingers. Ask for assistance if
you need. Do note remove with force
for avoiding danger.
(2) Please put on safety shoes during the
moving. (Fig.3)(Fig.4)
1) Take out the polystyrene above the
圖3/Fig. 3
搬運機頭與送釦機
REMOVE THE MACHINE HEAD
AND THE FEEDING
BUTTON MACHINE
-5-

P6
圖4/Fig. 4
(1)Have the four holes on the feeding
button machine align to the four holes on the
table. Put the screw and the washer
through the table form the bottom plate of the
machine.Then, cap with the washer and the
spring washer . Last, fasten the nut to
finish the installation.
(2)Fasten the operation panel bracket to the
table with the wood screw . Make the cable
through the hole on the table, and then fix
the operation panel box to the bracket
.(Fig.5)
(1) 將送釦機組上4個 孔，對準桌板上
的4個 孔 後 ， 取 螺 絲 和 平 墊 片
從送釦機組的下底板穿入桌板，在套
入平墊片 和彈簧墊片 ，最後將螺
帽 鎖固，即可將送釦機組安裝完
成 。
(2)把木螺絲 把操作盒支架 固定到桌
板上，把電纜線穿過桌板孔 ，將操
作面板盒 吸附於操作盒支架 上。
(圖5)
安裝送釦機組與操作盒
INSTALL THE FEEDING BUTTON
MACHINE AND
THE OPERATOR PANEL
圖5/Fig. 5
-6-
A
B
A
B

Introduction
P7
1.Installation of Power Switch
Follow the direction graph (Fig6) to install the
related cable and the control wire. Connect
one terminal of the cable of the operation
panel to the control wire . Fix the trimming
sensor wire to the fixed seat machine set ;
fasten the cable of the feeding button
machine and the wire of the control box to the
power switch , and fasten to cover. Fasten
the power switch under the table with the
wood screw . Finally fasten the cables of the
feeding button machine and the control box
with the attached wire fasteners .(Fig.6)
(Fig.7)
1.電源開關的安裝
依照指示圖(圖6)安裝相關電纜與控制
線。操作盒的電纜線其中一端子 接
上送釦機組上的通訊控制線 ；送釦
機組上的切線控制線 安裝在機頭固
定座 ；將送釦機組的電纜線 和電控
箱的電纜線同時安裝於電源開關
內，並將外蓋鎖回；電源開關 用木
螺絲 固定到桌板下面。用附屬的卡
扣 固 定 好 送 釦 機 組 和 電 控 箱 的
電 纜 線 。(圖6) (圖7)
圖6/Fig. 6
電源開關的安裝、連接 INSTALLATION & CONNECTION
OF POWER SWITCH
-7-

-8-
操作盒
Operation Box
通訊連接線
Communication
wire
電子式壓力表
Electronic
Pressure
Gauge
夾爪上釦感測器
Button Clamp
Sensor
控速器
Speed Controller
BT 290控制箱
控速器連接點
BT 290 Control Box Speed
Controller Contact
踏板控制線
Pedal Control
Wire
雷射標定燈
Laser Indicator
切刀感測器
Trimmer Sensor
ABF後方外
部連接接頭
ABF Rear
External
Connecting
Joint
4P
8P
7P
2P
6P
3P
圖7/Fig. 7
P8

Introduction
-9-
2.Connect the Power Wire (Fig. 8)
The voltage specification is on the voltage
label. Please choose the voltage by it,and
connect the wires bosed on the
descriptions on the tubes.
2.電源線的連接 (圖8)
在電壓標籤上寫有電壓規格。請根據規
格選擇電壓，並依送扣機組電纜線上文
字套管做連接 。
圖8/Fig. 8
過濾調壓器與空壓管之安裝與調整
INSTALLATION AND
ADJUSTMENT OF THE FILTER
REGULAR AND THE TUBE
1.There are two tubes , behind the
feeding button machine set . Connect the
tube to the filter regular . Connect the
tube to the presser foot mechanism .
2.Connect the pneumatic source to the filter
regular and adjust the presser to 4.5 ~4.8
kgf/cm.
Remark:
(1)The air compressor used in the work place
should be equipped with a filter element,
protecting the mechanism from water to
cause an electric shock to operators
seriously injured or even death.
(2)When the presser of the filter regular is
lower than 4kgf/cm, or higher than 5 kgf/cm,
it might cause the button feeding
failure.(Fig. 9)
1.送 釦 機 組 的 後 方 有 兩 個 空 壓 管 、
，將空壓管 連接至過濾調壓器 ；
將空壓管 連接至壓腳機構 上。
2.在氣壓源接至過濾調壓器 ，並將壓
力錶壓力調至 4.5 ~4.8 kgf/cm 。
注意：
(1)工作場所使用的空壓機設備，必須安
裝濾水元件，以防止水氣進入機台而
引發觸電，導致人員嚴重傷害或死亡
之可能性。
(2)當過濾調壓器的壓力低於4kgf/cm 或
超 過5kgf/cm，可能會導致送釦動作失
敗 。(圖9)
P9

-10-
圖10/Fig. 10
安裝安全開關 INSTALL THE SAFETY SWITCH
Take off the tape of the fixed safety switch
.(Fig. 10)
Note:
1. The sewing machine would work with
leaning down the machine and without
taking off the tape . But it is very
dangerous.
2. After the installation, if it happen the
abnormal E37 when the sewing machine
works. Please fasten the screw of the
safety switch; adjust the position of safety
switch under the sewing machine.
取下固定安全開關 的撥桿部膠帶 。
(圖10)
注 意:
1.在不取下膠帶 而使用的話，當放倒
縫紉機的狀態下縫紉機也會運作，這是
非常危險。
2.安裝後，縫紉機動作時如果發生異常
E37，請用螺絲起子鎖緊安全開關安裝
螺絲 ，向縫紉機的下方調整安全開關
的 位 置 。
安裝線架 INSTALL THE THREAD FRAME
1.Install the thread frame to the holes of the
table.
2.Fasten the thread frame with the nut .
3.When wiring the upper thread, please insert
the power cord through the thread stand rod
.(Fig. 11)
1.把線架安裝到桌板孔上。
2.用固定螺帽 固定線架。
3.頂線配線時，請把電源線從線架桿 中
穿過。(圖11)
圖9/Fig. 9
P10

Introduction
-11-
圖11/Fig. 11
變頻控制器操作說明 OPERATION OF THE INVERTER
CONTROLLER
鈕釦的運送方式是經由振動變頻器，鈕
釦依循振動盤的蝸形軌道運送至送扣
機，變頻器面板功能說明如下。(圖12)
顯 示 面 板
顯示設定的電壓及目前振動頻率。
振 動(電 壓 、 頻 率)調 整 鈕
將旋鈕順時針轉動時，(電壓、頻
率)漸 大 。
將旋鈕逆時針轉動時，(電壓、頻
率)漸 小 。
The way to send buttons is via the vibration
inverter. Buttons are sent by the vortex track to
the feeding button machine. The description of
function of the inverter panel as below: (Fig12)
Display Panel
Display the setting voltage and the
present vibration frequency.
Vibrating(Voltage,Frequency)adjusting
knob strengthen(Voltage,Frequency)by
turning the knob clockwise.
Weaken(Voltage,Frequency)by turning
the knob counterclockwise.
P11

P12
-12-
圖12/Fig. 12
(1)電壓調整:轉動旋鈕可改變輸
出電壓及振幅大小，並且亮Ｖ
燈 。
(2)頻率調整:按旋鈕0.5秒後放開
，顯示器閃爍並進入頻率調整
功 能 。
變頻控制器開關
變頻控制器開關顯示燈
若顯示燈沒亮時，請打開電源開
關 。
振動盤啟動顯示燈
當變頻控制器開啟時,顯示燈隨之亮
啟 。
電壓、頻率控制切換方式: Switch manner of voltage & frequency
operation method:
(1)Voltage adjustment: Turning the knob
can change the output of voltage value
and amplitude as well as light up the V
light.
(2)Frequency adjustment: Pressing the
knob for 0.5 second and the screen will
flicker and the enter the function of
frequency adjustment.
Switch of the Inverter Controller
Switch Light of the Inverter Controller
If the light isn't lit, please turn on the
power switch.
Light of Starting the Vibration Plate
When turn on the vibration plate, the light
will be lit.
-12-
圖12/Fig. 12
(1)電壓調整:轉動旋鈕可改變輸
出電壓及振幅大小，並且亮Ｖ
燈 。
(2)頻率調整:按旋鈕0.5秒後放開
，顯示器閃爍並進入頻率調整
功 能 。
變頻控制器開關
變頻控制器開關顯示燈
若顯示燈沒亮時，請打開電源開
關 。
振動盤啟動顯示燈
當變頻控制器開啟時,顯示燈隨之亮
啟 。
電壓、頻率控制切換方式: Switch manner of voltage & frequency
operation method:
(1)Voltage adjustment: Turning the knob
can change the output of voltage value
and amplitude as well as light up the V
light.
(2)Frequency adjustment: Pressing the
knob for 0.5 second and the screen will
flicker and the enter the function of
frequency adjustment.
Switch of the Inverter Controller
Switch Light of the Inverter Controller
If the light isn't lit, please turn on the
power switch.
Light of Starting the Vibration Plate
When turn on the vibration plate, the light
will be lit.

Introduction
P13
-13-
圖13/Fig. 13
傾放與扳回機頭 LEAN & RECOVER
THE MACHINE HEAD
進行維修或調整時，為了避免突發狀況發生而導致意外，請務必先關閉電源再
進行操作；需要將機台傾放縫紉機，請注意手指被縫紉機或送釦機給夾傷，尤
其是扳回機頭時。
For avoiding the emergency or accidence, please make sure to turn off the power to
operate when doing maintenance or the adjustment. It is needed to lean he sewing
machine, and please pay attention your fingers not to be pinched , especially when
recovering the machine.
縫紉機與送釦機是固定在同一板子上，
不需擔心兩者配合問題，使用者僅需固
定於桌板，即可準備車縫鈕釦。為求機
頭的穩定度，在板子底部裝有一螺絲
固定。因此若要將機頭傾倒,需將螺絲
鬆開。需將機頭歸位時，要注意機頭輕
輕扳回，且小心手指被壓傷；也不可過
猛扳回，以免損壞機座及基準變動。當
縫紉機定位後,再將螺絲 鎖 回 。(圖 )13
Due to the sewing machine and the feeding
button machine are fixed on the same board,
there is no worry about the combination.
Users merely fix the machines on the table and
then it can start the task. Keeping the stability,
there is a screw under the board to fix the
machine. Thus, if leaning the machine head,
loosening the screw first. When recovering
the machine head, pay attention to put it gently
and be careful of fingers from being hurt. Not
to move back forcefully, it is easy to damage
the bottom and the benchmark. After fixing the
machine, fasten the screw .(Fig.13)
-13-
圖13/Fig. 13
傾放與扳回機頭 LEAN & RECOVER
THE MACHINE HEAD
進行維修或調整時，為了避免突發狀況發生而導致意外，請務必先關閉電源再
進行操作；需要將機台傾放縫紉機，請注意手指被縫紉機或送釦機給夾傷，尤
其是扳回機頭時。
For avoiding the emergency or accidence, please make sure to turn off the power to
operate when doing maintenance or the adjustment. It is needed to lean he sewing
machine, and please pay attention your fingers not to be pinched , especially when
recovering the machine.
縫紉機與送釦機是固定在同一板子上，
不需擔心兩者配合問題，使用者僅需固
定於桌板，即可準備車縫鈕釦。為求機
頭的穩定度，在板子底部裝有一螺絲
固定。因此若要將機頭傾倒,需將螺絲
鬆開。需將機頭歸位時，要注意機頭輕
輕扳回，且小心手指被壓傷；也不可過
猛扳回，以免損壞機座及基準變動。當
縫紉機定位後,再將螺絲 鎖 回 。(圖 )13
Due to the sewing machine and the feeding
button machine are fixed on the same board,
there is no worry about the combination.
Users merely fix the machines on the table and
then it can start the task. Keeping the stability,
there is a screw under the board to fix the
machine. Thus, if leaning the machine head,
loosening the screw first. When recovering
the machine head, pay attention to put it gently
and be careful of fingers from being hurt. Not
to move back forcefully, it is easy to damage
the bottom and the benchmark. After fixing the
machine, fasten the screw .(Fig.13)

P14
-14-
1.Turn on the power.
2.Press the key and move the presser
device to the initial position and rise up.
3.Put the button on the button clamp .
4.Step half the pedal, have the presser device
under it and adjust.
5.Turn the hand wheel to ensure if the needle's
center is on the button's center.
6.If the needle is not at the center of the
button, loosen the screw on the clamp to
adjust.
7.After adjusting, please affirm the button's
pattern. Ensure the needle drops in the hole
of the button by the mock function.(Fig.14)
1.打開電源。
2.按 鍵,壓腳裝置移動到原點位置,然後
上升。
3.把鈕釦放入鈕釦夾爪 中。
4.半踩踏板,壓腳裝置固定在下面在進行調
整。
5.轉動手輪,確認機針中心是否在鈕釦中心
點。確認原點位置。
6.如果機針沒有再鈕釦中心時,鬆開鈕釦夾
爪安裝台固定螺絲 進行調整。
7.調整後,請確認圖案形狀。用圖形單步驟
模擬功能,確認是否機針落在鈕釦孔中。
(圖 )14
圖14/Fig. 14
鈕釦夾爪的位置 POSITION OF BUTTON CLAMP