Siruba 747L User manual

EC 指令自我宣告書 :
本公司在此宣告以下產品系列 :
AC 伺服馬達 --747L 系列
皆符合以下 EC 指令的規定 :
-EC 低電壓指令 (2014/35/EU)
-EC 電磁兼容指令 (2014/30/EU)
-EC 機械指令 (2006/42/EC)
及配合相關安全標準如下 :
EN 60204-31 : 機械之電機設備之安全。
EN 12100 : 機械安全 – 基本概念，設計的一般原則。
有毒物質限量指令自我宣告書 :
本公司在此宣告以下產品系列 :
AC 伺服馬達 --747L 系列
皆符合以下指令的規定 :
1. 歐盟 RoHS 指令
(2011/65/EU & (EU)2015/863)
2. 中華人民共和國電子行業標準 : 電子信息產品中
有毒有害物質的限量要求 (SJ/T 11363-2006)
本公司產品本身 (馬達，控制箱 )或其包裝材料及
附件 (紙箱，螺絲配件包，說明書，貼紙，標籤，
印刷品 ... 等等 )或其元件與原材料供應商皆依照歐
盟RoHS 指令及中華人民共和國電子行業標準的限
量規定而符合以下所列之十種有害物質的限量要求 :
有毒物質 限量要求
鉛(Pb) 1000
汞(Hg) 1000
鎘(Cd) 100
六價鉻 (Cr VI) 1000
多溴聯苯 (PBB) 1000
多溴二苯醚 (PBDE) 1000
鄰苯二甲酸二酯 (DEHP) 1000
鄰苯二甲酸丁酯苯甲酯 (BBP) 1000
鄰苯二甲酸二丁酯 (DBP) 1000
鄰苯二甲酸二異丁酯 (DIBP) 1000
多溴二苯醚 (PBDE) 低於 800 ppm
＊基板的無鉛製程 : 總鉛含有濃度基準量 800 ppm
以下。
＊包裝材料 : Pb+Hg+Cd+Cr VI 含有濃度基準總共
合計 80 ppm 以下。
全球售服網
服務專線 : [phone]
傳真 : [phone]
電子郵件 : [email protected]
網址 : http: // www.hohsing.com
中國地區
服務專線 : [phone]
傳真 : [phone]
網址 : http: // www.hohsing.com
使用前請詳閱本手冊與所搭配的縫紉機說明書，並請注意下列事項
●安裝及操作須由受過正確訓練的人員來執行，拆卸安裝動作前請先關閉電源拔掉插頭並等待 5分
鐘。
●本驅動裝置僅適用於指定範圍的縫製機械，請勿移做其他用途。
●電源電壓請遵照馬達與控制箱銘牌所標示之規格 ±10 % 範圍內操作。
●請遠離高週磁波機器或電波發射器等，以免所產生的電磁波干擾本驅動裝置因而發生誤動作。
●請不要在日光直接照射的場所、室外及室溫 45°C以上或 5°C 以下的場所操作。
●請不要在暖氣 (電熱器 )旁、有露水的場所及在相對濕度 30 % 以下或 95 % 以上的場所操作。
●請不要在灰塵多的場所、具有腐蝕性物質的場所及有揮發性氣体的場所操作。
●請注意不要被外物壓住或過度扭曲電源線。
●為防止雜訊干擾或漏電事故，請做好接地工程。
●在第一次開電後，請先以低速操作縫紉機並檢查轉動方向是否正確。
●縫紉機運轉時，請不要去觸摸皮帶輪、天枰、針等會動作的部位。
●所有可動作的部份，必須以所提供的防護裝置加以隔離，防止身體接觸並請勿在裝置內塞入其他
物品。
●修理及保養須由經過訓練的技術人員執行，而所有維修用的零件須由本公司提供或認可，方可使
用。
●請不要以不適當物體來敲擊或撞擊本產品裝置。
危險標示、注意標示
保固期限
本產品保固期限為購買日期起一年內或出廠月份起 18 個月內。
保固內容
本產品在正常情況且無人為失誤的操作下，於保固期間無償的為客戶維修使能正常操作。
但以下情況於保固期間將得以收取維修費用 :
1. 不當使用包括誤接高壓電源、將產品移做其它用途、自行拆卸、維修、更改、或不依規格範圍使用、
進水進油及插入異物於本產品 .
2. 火災、地震、閃電、風災、水災、鹽蝕、潮濕、異常電壓及其它天災或不當場所造成之損害。
3. 客戶購買後摔落本產品，或客戶自行運輸 (或託付之運輸公司)所造成之損害。
*本產品於生產及測試上皆盡最大努力和嚴格控管使其達到高品質及高穩定的標準，但外部之電磁
或靜電干擾或不穩定的供應電源，仍可能對本產品造成影響或損害，因此操作場所的接地系統一
定要確實做好，並建議客戶安裝故障安全防護裝置 (如漏電電驛 )。
安全注意事項
747L 操作說明書
調整需求 調 整結果
1踏板前踏力量的調整 當彈簧 A愈向右側勾時，表示力量的愈重。
當彈簧 A愈向左側勾時，表示力量的愈輕。
2踏板後踏力量的調整 當螺栓 B愈向上
時，則後踏力量愈輕。
當螺栓 B愈向下
時，則後踏力量愈重。
3踏板行程長短的調整 當吊桿 D向右側孔鎖裝時，表示行程較長。
當吊桿 D向左側孔鎖裝時，表示行程較短。
控速器各部位名稱 :
如圖示
A : 前踏力量彈簧。
B : 後踏力量的調整螺栓。
C : 踏板旋臂。
D : 腳踏板吊桿。
註：車頭碼調整方式
進入一階 PZ 參數，按 S. 鍵顯示 A0 以明滅顯示按 M. 鍵調整十位碼 A~E 按住不放，以數碼累加，直到放開 M. 鍵停止累加，按 S. 鍵調整
個位碼 0~9 按住不放，以數碼累加，直到放開 S. 鍵停止累加，如果 0.3 秒內沒再按鍵，即回復到正常畫面，自動儲存。
(註:三者不會同時顯示 )
馬達旋轉方向符號
停針上設定顯示
無定位模式顯示
停針下設定顯示
控速器的調整 常用參數列表
控制面板按鍵說明
參數區內容調整步驟
※ 注意 : 控制箱電源規格如為 AC 220V 時，請勿插接到 AC 380V 的電源插座上，否則
將出現異常且馬達將無法動作。此時請立即關閉電源開關，重新檢查電源。持續供
應380V 超過五分鐘以上，將可能燒損電源入力的保險絲及電解電容而危及人身安
全。
※ 注意 : 安裝及調整前請確定已關
掉電源開關及拔掉插頭以利人身
安全。
這個標示符號表示機器安裝時，如有錯誤恐會傷害到人體或機器會受到損壞，所以機器
方面有危險性的地方會有此標示。
這個標示符號表示有高壓電，電氣方面有危險性的地方會有此標示。
馬達安裝
1. 將車頭的皮帶輪及散熱風葉卸下。
2. 將墊片放入車頭心軸後，再放入馬達心軸。並利用端面螺絲迫緊馬達心軸。
注意：馬達心軸上紅點記號的 set 螺絲固定於車頭心軸平面或凹槽上。
3. 將馬達支架固定於車頭上。
4. 將組裝治具放入馬達本體後，馬達本體連同組裝治具套入馬達心軸上，再將馬達本體順著組裝治具推向車頭端面。
將螺絲鎖緊固定後，再將組裝治具取出。注意：馬達心軸上黏著強力磁石，本體推向車頭平面注意強力磁石的吸引力，避免手指夾傷或馬達
本體碰撞，造成損壞。組裝治具每安裝一台即報廢，不可以重覆使用。
5. 將馬達手輪放入心軸並推至靠面後，鎖緊 set 螺絲及完成。
注意：鎖緊手輪前，先將車頭轉動至上定位點後，轉動手輪，使手輪端面圓點對準馬達本體記號後，固定手輪 set 螺絲。
馬達運轉停針時，即可停於針上位置。若停針位置不滿意，可放鬆手輪左右微調至滿意位置後固定即可。
將控速器及控制箱鎖裝於車板下方。
安裝說明
※ 注意 : 調整前請確定已關掉電源
開關及拔掉插頭以利人身安全。
輕
A
B
C
D
輕
重
重
端子座示意圖
入力信號
馬達編碼器
馬達
控速器
DC+12V
出力信號
如何進入參數內容區調整內容
步驟一 : 按住 M. 鍵後，則進入設定模式。
步驟二 : 按M. 鍵選擇欲調整的參數
步驟三 : 按S. 鍵進入數值調整模式。
步驟四 : 按M. 鍵可遞增數值。
步驟五 : 調整至欲設定之數值後，按 S. 鍵進行儲存。
當裝配定位器時 ,如何設定針停位置
按住 “S. ”，並同時開啟電源 。進入設定模式後以“ M.
”選擇 UP ( 針上 ) / DN ( 針下 )。按“ S. ”儲存。
按鍵 參數代碼 參數定義 調整範圍 單位 D0
Press
M
Key
P0 H 最高回轉速 P1(L)-7500 spm *100 50
P1 L 最低回轉速 200-500 spm *10 20
P2 SP 車縫速度顯示 Zero speed-Hi speed *100 0
P3 SIN 單一信號定位器功能開啟 0/2 *1 0
P4 NU 單一信號定位器『針上』位準選擇 L/H --- L
P6 POL 開電時第一針自動慢速功能開啟 ON/OF --- OF
P7 SLM 慢速起縫模式 T/A/OF --- OF
P8 S 起縫慢針速度 300-2000 spm *100 4
P9 SLS 起縫慢針針數 1-99 stitches *1 2
PA DIR 馬達旋轉方向 CC/CW --- CC
PB SVC 啟動位準電壓 0-9 *1 0
PC TVC 全後踏切線位置調整 0-9 *1 0
PD HHC 半後踏取消抬壓腳功能 ON/OF --- OF
PE FHC 全後踏取消切線功能 ON/OF --- OF
PZ MAC 車頭碼選擇 D0-D1 --- D0
FL FLOAD 回復出廠設定 Y/N --- N
FS FSAVE 儲存出廠設定 Y/N --- N
C1 FST 前吸針數 0-99 stitches *1 0
WS WSUCM 節能吸功能 ON/OF --- ON
W1 WSUC1 節能吸開啟針數 0-99 stitches *1 5
W2 WSUC2 節能吸關閉針數 0-990 stitches *10 10
CD AFL 結尾後自動抬押腳 0 / 2 / 3 *1 0
CF NIKT 切刀連動吸風時間 0-990 ms *10 25
CK TK3 切刀動作時間 10-990 ms *10 10
Power
On
+
S Key
I1 IN1 IN1 輸入功能選擇 NO/TK/OP --- TK
IF INF INF 輸入功能選擇 NO/F/TK --- F
OA OA OA 輸出功能選擇 NO/TK/AS/OP/OM --- TK
OC OC OC 輸出功能選擇 NO/NC/NW/AS --- NC
踏板

Decrease
A
B
C
D
Increase
Please read this manual with sewing machine manual thoroughly and pay attention for the following
safety precaution.
●Installation and operation must be done by the trained personnel, also turn off the power switch
and remove the plug from outlet and wait for 5 minutes before any installation.
●This product is designed for the specific sewing machines and must not be used for other purposes.
●
Only use the power voltage as described on the name plate of the motor and control box in ± 10 % ranges.
●In order to prevent abnormal operation, keep the product away from the high frequency machines.
●Don’t operate in direct sun light、outdoors area and the room temperature is 45°C above or 5°C
under.
●Don’t operate near the heater、dew area and the humidity is 30 % less or 95% more.
●Don’t operate in dusty、evaporate、combustible gas area, and stay away from corrosive material.
●
Don’t apply heavy objects or excessive force on the power cord, also don’t bend or pull the power cord.
●
In order to prevent the static interference and current leakage, all grounding works must be done properly.
●After power on the machine for the first time, use low speed to operate and check the correct
rotation direction.
●During machine operation, don’t touch any moving parts.
●All moving parts must have protective device to avoid the body contact and objects insertion.
●Maintenance and repair must be done by the properly trained technician, also all the spare parts
for repair must be approved or supplied by the manufacturer.
●Don’t use any objects or force to hit or ram the product.
Danger and caution signs
Warranty period of this product is 1 year from purchasing, or 18 months from our manufacturing date.
Warranty Detail
Any trouble found within warranty period under normal use condition in conformance with this
manual, it will be repaired free of charge. Repair will be chargeable in the following cases even if
within warranty period :
1. Inappropriate use include: wrong connecting high voltage, wrong application, disassemble, repair,
modification by incompetent personnel, or operate the product without the precaution, or operate
the products out of its specification range. Insert odd objects or liquids into the product.
2. Damage by fire, Earth quake, lighting, wind, flood, salt corrosive, moisture, abnormal power
voltage and any other damage cause by the natural disaster or by the inappropriate environments.
3. Dropping after purchase, or damage in transportation by customer himself. (or by customer’s
shipping agency)
* We put our best effort and mind in testing and manufacturing for assuring the quality and reliable
of this product. But it is possible this product can still be damaged due to external magnetic
interference and electronic static or noise or unstable power source more than expected; therefore
the grounding system of operate area must be well-connected to this product and it’s also
recommended to install a failsafe device. (such as residual current breaker)
EC Declaration of Conformity
We hereby declare that the following products:
AC servo motor—747L series
are in conformity with the provision of the EC directives
as following :
-EC Low Voltage Directive (2014/35/EU)
-EC Electromagnetic Compatibility Directive (2014/30/
EU)
-EC Machinery Directive (2006/42/EC)
Applied harmonized standards :
EN 60204-31 : Electrical equipment of industrial
machines. Particular requirements for sewing
machines, sewing units and sewing system.
EN 12100 : Safety of machines.
Declaration of Conformity for Concentration Limits for
Certain Hazardous Substances
We hereby declare that the following products:
AC servo motor—747L series
are complies with the following directives and
requirements :
1. European Union RoHS Directive (2002/95/EC)
and the concentration limits for certain hazardous
substances (2005/618/EC)
2. People’s Republic of China Electronic Business
Standard : Requirements for concentration limits for
certain hazardous substances in electronic information
products (SJ/T 11363-2006)
Our product itself (motor, control box) or its packing
materials and accessories (box, screws package, user
manual, sticker, label, print…etc.) or the suppliers
of parts and raw materials are all in conformity with
the provision of the European Union RoHS Directive
and People’s Republic of China Electronic Business
Standard to conform the following concentration limits
for the ten hazardous substances :
Hazardous Substance Permissible Values
Lead (Pb) 1000
Mercury (Hg) 1000
Cadmium (Cd) 100
Hexavalent chromium (Cr VI) 1000
Polybrominated Biphenyl (PBB) 1000
Polybrominated Diphenyl ether (PBDE) 1000
Di(2-ethylhexyl)phthalate (DEHP) 1000
Butyl Benzyl Phthalate (BBP) 1000
Dibutyl phthalate (DBP) 1000
Diisobutyl phthalate (DIBP) 1000
＊The concentration of lead in the lead-free process for
PCB shall be less than 800 ppm.
＊For packing materials shipped with our products or parts,
the hazardous substances shall be 80 ppm or less in sum
of Pb+Hg+Cd+Cr VI.
SAFETY PRECAUTION
747L USER MANUAL
Term of adjustment Adjustment result
1Toeing forward
force adjustment
Spring A move to right = force increased
Spring A move to left = force decreased
2Heeling backward
force adjustment
Bolt B turn
= force decreased
Bolt B turn
= force increased
3Pedal stroke
adjustment
Rod D secure at right = stroke is longer
Rod D secure at left = stroke is shorter
Components of speed control
unit : see figure
A: Spring for toeing forward force adjustment
B: Bolt for heeling backward force adjustment
C: Pedal arm
D: Pitman rod for pedal
NOTE: Selected machine code
Enter “PZ”PARAMETER , press S . KEY and hold it to adjust digit 0~9. Digitally accumulate until release S. key to stop accumulating.
If no key is pressed within 0.3 seconds, it will return to normal screen and auto to save.
(Note: Above 3 modes do
not display at same time )
Motor rotation
direction icon
Needle up
No position
Needle down
SPEED CONTROL UNIT ADJUSTMENT GENERAL PARAMETER LIST
PANEL KEY FUNCTIONS
ADJUST STEP AT PARAMETER ZONE
Attention : If the control box is AC 220V system, please don’t connect to the AC 380V
power outlet, otherwise the error will occur and motor is not functional. If that
happened, please turn off the power switch immediately and check the power
voltage. Continue supply the 380V power over 5 minutes might damage the fuses
and burst the electrolytic capacitors and even might endanger the person safety.
Caution :
For person safety, turn off the power
switch and remove the power plug
from outlet before any adjustment.
Risks that may cause personal injury or risk to the machine are marked with this symbol
in the instruction manual.
This symbol indicates electrical risks and warnings.
Motor Installation
1.Take off the pulley of sewing machine, remain the exhaust fan.
2. Put washer into the shaft of sewing machine then put it in the shaft of motor, to use screw to screw tight the shaft of the motor. Note: the red mark
on motor to fix on the shaft of sewing machine by set screw.
3. Fix motor on sewing machine.
4. Put a fixture to motor then set into motor shaft, push motor to sewing machine end face by a fixture.
Note: Motor shaft sticking strong magnet, pleases pay attention to powerful magnetic while force motor to sewing machine to avoid damage the
motor or hurt your finger. Pleases throw away the assemble tooling after assembled one machine. It is prohibit to use assemble tooling repeat.
5. Put motor pulley to motor shaft then tighten the screw.
Note: pleases turn the sewing machine to up position before tighten the pulley and fix the set screw on the pulley.
After that the needle at up position while motor is stop running. Pleases release the pulley to process micro adjustment on pulley if the needle stop
position is not satisfied.
Mounts speed control unit and control
box under the sewing machine table.
INSTALLATION
Caution :
For person safety, turn off the
power switch and remove the
power plug from outlet before
any adjustment.
CONNECTOR DIAGRAM
INPUT
ENCODER
MOTOR
LEVER
DC+12V
OUTPUT
How to go in the parameter content area adjustment content
Step1: Press “M.”key to enter setting mode.
Step2: Press “M.”key select the parameter you want to adjust.
Step3: Press “S.”key enter the parameter value adjustment.
Step4: Press “M.”key increase the value.
Step5: Press “SET”key to save.
How to set needle position while fixed the synchronizer:
Press the “S. ”key. Enter the setting mode , press “M.
”key To select UP / DOWN , press “S.”key to save.
Button Parameter NO. Function Name Range Ratio D0
Press
M
Key
P0 H Maximum sewing speed P1(L)-7500 spm *100 50
P1 L Low speed 200-500 spm *10 20
P2 SP Sewing speed Zero speed-Hi speed *100 0
P3 SIN Single positioning signal synchronizer 0/2 *1 0
P4 NU Define the UP positioning signal mode H/L L/H --- L
P6 POL Slow start setting for fist stitch
sewing when the power ON ON/OF --- OF
P7 SLM Slow start operation mode T/A/OF --- OF
P8 S Slow start speed 300-2000 spm *100 4
P9 SLS Stitch numbers for slow start 1-99 stitches *1 2
PA DIR Direction of motor rotation CC/CW --- CC
PB SVC Pedal start stroke positionadjustment 0-9 *1 0
PC TVC Pedal trimming stroke position adjustment 0-9 *1 0
PD HHC Cancel foot lifting at half-heeling pedal ON/OF --- OF
PE FHC Cancel trimming at full-heeling pedal ON/OF --- OF
PZ MAC Machine code D0-D1 --- D0
FL FLOAD Factory default load Y/N --- N
FS FSAVE Factory default save Y/N --- N
C1 FST Front suction stitches setting 0-99 stitches *1 0
WS WSUCM Air saving function selection ON/OF --- ON
W1 WSUC1 Setting valid stitches of suction for air saving 0-99 stitches *1 5
W2 WSUC2 Setting invalid stitches of suction for air saving 0-990 stitches *10 10
CD AFL After real section auto foot lifting mode selection 0 / 2 / 3 *1 0
CF NIKT Tape cutter link air saving off delay time 0-990 ms *10 25
CK TK3 Tape cutter action time 10-990 ms *10 10
Power
On
+
S Key
I1 IN1 IN1 Input function select NO/TK/OP --- TK
IF INF INF Input function select NO/F/TK --- F
OA OA OA Output function select NO/TK/AS/OP/OM --- TK
OC OC OC Output function select NO/NC/NW/AS --- NC
Decrease Increase
Pedal
GLOBAL SERVICE NETWORK
SERVICE HOTLINE : [phone]
FAX : [phone]
E-MAIL: [email protected]
WEBSITE: http: // www.hohsing.com
CHINA REGION
SERVICE HOTLINE : [phone]
FAX : [phone]
WEBSITE : http: // www.hohsing.com