Skipper DL850S27DR-SB User manual

Installation manual
DL850S27DR-SB
DL850 Doppler Speed log sensor
DOLOG 2X replacement
SKIPPER Electronics AS
Enebakkveien 150
P. O. Box 151, Manglerud
0612 Oslo, Norway
www.skipper.no
E-mail: [e-mail]
Telephone: [phone]
Document no: DM-D100
Rev: 2124
For KIT-DOLOG-M1-SA rev 02
Date: 2021.06.17

SKIPPER DM-D100 Installation manual Dolog replacement
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Date: 2018.04.18
INTRODUCTION
This document describes how to install a SKIPPER DL850 100mm sensor into an
excisting DOLOG 2X (DOLOG 21/22/23) tank.
The Rev 01 of KIT-DOLOG-M1-SA is a plastic adaptor replacing the heavy steel adaptor
from rev 00
The sensor replacement is recommended to be performed in dry dock. It is possible to
replace the sensor with vessel aoat.
The replacement will require new DL850 Operator unit, transceiver unit and sensor. For
Operator unit and Transceiver unit installation instruction, please see respective manuals.
This procedure will mainly cover replacement of DOLOG sensor.
DL850S27DR-SB consist of:
• DL850S27DR-ZB Sensor DL850 270kHz wiuth plugged cable end
• KIT-DOLOG-M1-SA Kit DOLOG 2X
• KIT-DOLOG-T1-SA. Kit Mounting tools DOLOG 2X
TABLE OF CONTENTS
Introduction 2
Prepare speed log replacement 3
Installing sensor adaptor kit 5
Remove old dolog sensor 6
Prepare sensor for installation 7
Install sensor into dolog tank 8
Connect sensor cable 9

SKIPPER DM-D100 Installation manual Dolog replacement
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Date: 2018.04.18
PREPARE SPEED LOG REPLACEMENT
The DOLOG speed log to be replaced consist of the following main parts:
1: Operator Unit.
To be replaced by SKIPPER DL850 Operator unit
2: Cable from operator unit to Electronic unit.
May be reused for DL850
3: Electronic unit
May be replaced by a terminal box for DL850 communication.
4: Cable Electronic unit to terminal box.
May be reused for DL850
5: Terminal box.
To be replaced by DL850 Transceiver unit (24VDC and/or115/220V AC requirement)
6: Sensor cable
To be replaced by DL850 sensor with 40m cable
7: DOLOG tank
To be reused for installation of DL850 sensor with DOLOG adaptor
8: DOLOG sensor
To be replaced by DL850 sensor with 40m cable

SKIPPER DM-D100 Installation manual Dolog replacement
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Date: 2018.04.18
The sensor cable pipe (orice tube) on the housing is part of the ship hull and has to reach
above waterline (CWL=Construction water line.)
If sensor is replaced by diver in water this construction will enable water to come into the
oricife tube construction but will stop at the level of water line.
The pipe has a watertight gasket in both ends.

SKIPPER DM-D100 Installation manual Dolog replacement
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Date: 2018.04.18
INSTALLING SENSOR ADAPTOR KIT
Install the sensor into the DOLOG adaptor as described in drawing.
Sensor forward (ahead) mark to be correctly positioned.
Exploded
Front Marks
1 7 6
11
Front Mark
13 9
4 15 14
12
2 5
3
10
8
POS.
PART NUMBER
DESCRIPTION
QTY.
1
TC-2067
Adaptor plate for DOLOG
1
2
TC-2068
Insert OD13mm ID11mm L67,5mm
4
3
ZOA-01229
Screw M10x80 mm DIN912 A4
4
4
ZOA-01242
Screw, Allan key M8x80, DIN912, A4
2
5
ZOA-01228
Washer M10, DIN 9021, Steel
4
6
DL2S / DL850S27
Sensor
1
7
TC-2065
Bar DOLOG for DL850S27
1
8
ZOA-01011
Lock Nut M8 80 DIN 985 St Steel A4
1
9
ZOA-01071
Spring washer M10 DIN127B A4
2
10
ZOA-01070
Split washer M8 DIN127 A4
3
11
ZOA-01081
Rubber gasket for DL850S27T
1
12
ZOA-01215
Bolt M10 x 140 Hex-socket head,
DIN912 A4, ISO 4762
2
13
ZOA-01257
M10 Nut / Lock nut
2
14
ZOA-01143
Lock nut M6 DIN985 A4
1
15
ZOA-01013
Locking washer M6
1
E F C
1
2
3
4
B A
3
2
1
5
C D
4
6
7
8
A B
D
E
ISO2768m
Gen. tolerance
Eur. projection
N/A
Material
2021.01.26
CN
Drwg. no. Name
GT 2018.04.11
Edition date
Sheet
04
Revision
TC-2067
Scale
Mounting of DOLOG
3 of 5
Designed by - date
ST 2018.04.11
Approved by - date
Electronics AS
All sharp edges to be
broke or deburred
Rev04. Changed M10 insert to M10 socket head bolt through. Marked blue. ST 2021.01.26

SKIPPER DM-D100 Installation manual Dolog replacement
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Date: 2018.04.18
REMOVE OLD DOLOG SENSOR
Before old DOLOG is removed please prepare DOLOG sensor cable to be removed.
• Cable end unscrewed fom terminal box.
• A long rope fastened to cable end. This rope will be used for pulling up the new DL850
sensor cable later.
Unscrew the 4 screws with a 8mm Allen key.
There are 2 levels of threads.
• Threads in tank
• Threads in sensor
Do only unscrew the tank threads so the screw hang in sensor as described in below picture
The sensor is now loose but most probably stuck. To force the sensor out of tank use the
removal tool or similar. When loosened, disconnect cable plug.
Use a crow foot 36 mm, 1/2 inch extension and rachet to unscrew 36 mm nut inside tank.
Store the 36mm nut and gaskets in a safe place for reuse on SKIPPER sensor.
Pull out cable and bring cable with rope to a dry place. The rope is now going all the way
from top of tank pipe, through pipe and tank and to the dry place.

SKIPPER DM-D100 Installation manual Dolog replacement
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Date: 2018.04.18
PREPARE SENSOR FOR INSTALLATION
Install the 36 mm nut and gasket onto the 40 m cable of new DL850 sensor.
NOTE If installed by diver with vessel aoat:
The sensor cable is now going to be lowered into salt water.
To avoid salt water to penetrate into cable during diving operation the cable end is sealed.
Fasten the rope to new DL850S27DR-SB sensor cable end.
The new sensor cable may now be pulled up the tank pipe. Fasten gasket and 36 mm nut.

SKIPPER DM-D100 Installation manual Dolog replacement
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Date: 2018.04.18
INSTALL SENSOR INTO DOLOG TANK
Lift the sensor into the dolog tank Fsten with 4 x screw M10x80.
The 2 x threaded bolts M10x400 and wing nuts included in the KIT-DOLOG-T1-SA kit may
be used to lift the sensor into the dolog tank.
Raise the complete sensor with help of the 2 x wing nuts. When in upper position fasten the
2 x M10x80 mm screws.
When sensor is raised and secured with 2 x Screws M10 x 80 mm.
Remove the 2 x 400 mm threaded bolts. Fasten the next 2 x M10x80 mm screws were
threaded bolts are removed.

SKIPPER DM-D100 Installation manual Dolog replacement
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Date: 2018.04.18
CONNECT SENSOR CABLE
DL850S27DR-SB. speed log sensors are supplied with a water tight cable end to avoid
water intrusion into cable when/if replaced by diver.
The following parts are supplied:
• Parts to prepare connector end after diving operation is nished. (The original cable end is
supplied as a reference)

SKIPPER DM-D100 Installation manual Dolog replacement
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Date: 2018.04.18
1
4
3
4
5
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 ZOA-01225 Thread bolt M10 x 400mm 2
3
ZOA-01226 Wing nut M10 DIN315 4 EZ CR3+ 2
4
ZOA-01224
Tool Dolog sensor removal
1
4
ZOA-01228
Washer M10 DIN9021 steel
2
5
ZOA-01227
Crow foot 36 mm
1
C
2 3 1 4
B
A
D
E
F
Approved by - date
ST 2015.02.06
GT
Designed by - date
1 of 1
Kit Mounting tools Dolog 2X
Scale
KIT-DOLOG-T1-SA
Revision
00
Sheet
Edition date
G.T 2015.02.10
Name
Drwg. no.
CN
XX-XXX XX
Date
Checked by
2015.02.06
Material
As parts
Eur. projection Gen. tolerance
1 : 2 ISO2768m
Electronics AS

SKIPPER DM-D100 Installation manual Dolog replacement
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Date: 2018.04.18