Skov DOL 38 Manual

DOL 38 Frequency Converter
Technical User Guide
604496 • 2022-03-01

DOL 38 Frequency Converter
Technical User Guide 3
Product and Documentation Changes
SKOV A/S reserves the right to change this document and the product herein described without further notice.
In case of doubt, please contact SKOV A/S.
The date of change appears from the front and back pages.
IMPORTANT!
Notes concerning alarm systems
Breakdowns, malfunctions or faulty settings may cause substantial damage and financial losses when regulat-
ing and controlling the climate in a livestock house. It is therefore essential to install a separate, independent
alarm system that monitors the house climate concurrently with the climate and production controller. According
to EU-directive No. 98/58/EU, an alarm system must be installed in all mechanically ventilated houses.
We would like to draw your attention to the fact that the product liability clause of general terms and conditions
of sale and delivery specifies that an alarm system must be installed.
Note
• All rights belong to SKOV A/S. No part of this manual may be reproduced in any manner whatsoever without
the expressed written permission of SKOV A/S in each case.
• All reasonable efforts have been made to ensure the accuracy of the information contained in this manual.
Should any mistakes or imprecise information occur in spite of this, SKOV A/S would appreciate being noti-
fied thereof.
• Irrespective of the above, SKOV A/S shall not accept any liability with regard to loss or damage caused or
alleged to be caused by reliance on any information contained herein.
• Copyright by SKOV A/S.

DOL 38 Frequency Converter
Technical User Guide
1 Product description........................................................................................................................................5
2 Product survey ...............................................................................................................................................6
3 Mounting guide...............................................................................................................................................7
3.1 Recommended tools.................................................................................................................. 7
3.2 Position of motor controller/frequency converter .................................................................. 8
3.3 Mounting distances for the motor controller/frequency converter....................................... 8
3.4 Position of motor controller/frequency converter .................................................................. 8
4 Installation guide ............................................................................................................................................9
4.1 Electrical connection................................................................................................................. 9
4.1.1 Disclaimer at retrofitting fans ....................................................................................................... 9
4.1.2 Mains supply dimensioning regarding harmonic distortion .......................................................... 9
4.1.3 Overvoltage protection................................................................................................................. 9
4.1.4 Cabling in the exhaust unit......................................................................................................... 10
4.1.5 Cabling into the motor controller/frequency converter ............................................................... 10
4.2 Connection in the LPC motor controller/frequency converter ............................................ 11
4.2.1 Terminals for one-phase supply................................................................................................. 12
4.2.2 Terminals for power supply of fan.............................................................................................. 12
4.2.3 Signal terminals ......................................................................................................................... 12
4.3 LED indication on display ....................................................................................................... 13
4.4 Operation .................................................................................................................................. 13
4.4.1 Change 10-0 V analog input into 0-10 V.................................................................................... 15
4.5 Adjusting the jumper and connection in the winch motor ..................................................17
4.6 General information about circuit diagrams ......................................................................... 18
4.6.1 Color code.................................................................................................................................. 18
4.6.2 Power supply isolator................................................................................................................. 18
4.6.3 Letter code ................................................................................................................................. 18
4.7 Cable plans and circuit diagrams........................................................................................... 19
4.7.1 DOL 38-3 with fan ...................................................................................................................... 19
4.7.1.1 Cable plan.................................................................................................................................. 19
4.7.1.2 Circuit diagram - fan................................................................................................................... 20
4.7.1.3 Circuit diagram - fan w/thermal cutout ....................................................................................... 21
4.7.2 DOL 38-3 with DA 74CV and DA 600 fan .................................................................................. 22
4.7.2.1 Cable plan.................................................................................................................................. 22
4.7.2.2 Circuit diagram - DA 74CV and DA 600 fan............................................................................... 23
4.7.2.3 Circuit diagram - DA 74CV and DA 600 fan w/thermal cutout ................................................... 24
4.7.3 DOL 38-3 and DA 600 fan with reverse ..................................................................................... 25
4.7.3.1 Cable plan.................................................................................................................................. 25
4.7.3.2 Circuit diagram........................................................................................................................... 26
4.7.4 DOL 38-3 and DA 600 fan with alarm ........................................................................................ 27
4.7.4.1 Cable plan.................................................................................................................................. 27
4.7.4.2 Circuit diagram........................................................................................................................... 28
5 Maintenance instructions ............................................................................................................................29
5.1 Cleaning.................................................................................................................................... 29
5.1.1 Fan............................................................................................................................................. 29
5.1.2 Motor controller/frequency converter ......................................................................................... 29
5.2 Recycling/Disposal .................................................................................................................. 29
6 Trouble shooting instructions.....................................................................................................................30
7 Technical data...............................................................................................................................................32
7.1 Dimensioned sketch ................................................................................................................ 33

DOL 38 Frequency Converter
Technical User Guide 5
1 Product description
DOL 38-3 is a sturdy frequency converter for three-phase fans.
DOL 38-3 is controlled by a 10--0 V signal from a climate controller.

DOL 38 Frequency Converter
6 Technical User Guide
2 Product survey
110459 DOL 38-3 frequency converter 230V1 50/60Hz
Frequency converter is used for regulating three-phase fans.
The frequency converter is controlled via a 10-0 V signal.
The distance between the frequency converter and fan should not exceed 5
m (shielded cable).
409145 Thermal protection for fan 230 V with alarm contact
For the protection of a DA 600 fan with thermal cutout.

DOL 38 Frequency Converter
Technical User Guide 7
3 Mounting guide
3.1 Recommended tools
A list of the recommended tools for mounting purposes can be seen below.
Item Description
Cordless drill
Screwdriver bits
Drill kit
Multimeter
Utility knife
Cable clip pliers
Side cutter
Pointed pliers
Screwdriver
Allen key kit
Ladder

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8 Technical User Guide
3.2 Position of motor controller/frequency converter
Motor controller/frequency converter must not be built-
in or covered and must be mounted on a solid, level
surface.
In order to uphold protection classifications, access and
cooling, the motor controller/frequency converter must
be positioned as shown in section Mounting distances
for the motor controller/frequency converter [}8].
3.3 Mounting distances for the motor controller/frequency converter
200 mm
200 mm
10 mm 10 mm
In order to ensure access of cables and cooling of the
motor controller/frequency, the distances to the sur-
roundings must be met.
Distance to top and bottom = 200 mm
Distance to both sides = 10 mm
3.4 Position of motor controller/frequency converter
The motor controller/frequency converter is positioned
so that the ambient temperature is between ÷ 20°C and
+ 40°C and protected against direct sunlight.
Temperature, operating ÷ 20 °C to + 40.
Start temperature ÷ 15 °C to + 40.
Mount the motor controller/frequency converter as close
to the fan as possible.
The 2 m cable included must not be extended.
However, a motor cable of 5 m can be ordered if the 2 m
is not sufficient.
The controller/frequency converter can be mounted on a
wooden plate fastened to a rafter on the ceiling or di-
rectly on the chimney.

DOL 38 Frequency Converter
Technical User Guide 9
4 Installation guide
4.1 Electrical connection
Wait 10 minutes for the capacitors to discharge to a safe voltage level before servicing and trou-
bleshooting.
Failure to observe this precaution could result in serious injury or loss of life.
Installation, servicing and troubleshooting of all electrical equipment must be carried out by quali-
fied personnel in compliance with the applicable national and international standard EN 60204-1
and any other EU standards that are applicable in Europe.
The installation of a power supply isolator is required for each motor and power supply to facilitate
voltage-free work on the electrical equipment. The power supply isolator is not included.
4.1.1 Disclaimer at retrofitting fans
In the case of retrofitting fans in an existing house, regardless of ON/OFF fans, LPC fans or frequency convert-
ers SKOV recommends that a local expert is involved in checking the electrical installations. The focus should
be on cable dimensions, overload protections, local transformers, etc. It is of outmost importance to take the fan
specifications into account and, at the same time, ensure that local requirements are fulfilled.
4.1.2 Mains supply dimensioning regarding harmonic distortion
LPC motor controllers and frequency converters function like any other electronic power converter by converting
AC to DC. As this conversion produces a non-sinusoidal current, the mains supply for the controller is affected
by harmonic distortion.
The electrician or the user of the equipment must ensure, possibly through contact with the supply company,
that the equipment is connected to a properly sized mains supply.
4.1.3 Overvoltage protection
SKOV A/S equipment are protected for high level of surge transient, but in some cases, specially in areas with
frequent lightning strikes and power outage, additional protection is necessary. To reduce the risk of damaging
the electronic equipment by large surge overvoltage, it is therefore recommended, always to install Surge Pro-
tection Devices (SPD) in the mains supply.
As a minimum a Type 2/Class II device should be installed in each livestock house wiring box. A device of
8/20us - 40kA/phase or higher is recommended.
In areas with a high amount of surge overvoltage a Type 1/Class I device is reccomended to be installed at the
transformer/ATS as the first protection device, together with Type 2 in each livestock house wiring box as sec-
ond protection device. A Type 1 device of 10/350us - 25kA/phase or higher is are recommended.
Local electrical engineers must be consulted for correct dimensioning and installation of the SPD device.
Figure1: Example of installation of SPD

DOL 38 Frequency Converter
10 Technical User Guide
4.1.4 Cabling in the exhaust unit
Drill a hole in the exhaust unit duct for the fan cable and
pull it along a support to the same side as the motor con-
troller/frequency converter.
4.1.5 Cabling into the motor controller/frequency converter
In order to prevent water from running into the motor
controller/frequency converter via cables and screwed
connections, the cabling must be carried out so that it
can stand water around the cable in the gasket of the
screwed connection.

DOL 38 Frequency Converter
Technical User Guide 11
4.2 Connection in the LPC motor controller/frequency converter
(A)
(D)
(F)
(C)
(B) (E)
(G)
(E)
(I)
(H)
(I)
(I)
(I)
(H)
(E)
(A) Supply terminals one-phase (L1/L, L2/N). Three-phase (L1/L, L2/N, L3)
(B) Screw for ground wire
(C) Motor connection terminals (U, W, V)
(D) Screw for ground wire
(E) Shield connection to fan cable
(F) Signal terminals
(G) Factory mounted ground wire
(H) Bottom plate with cable glands
(I) Screws for mounting of bottom plate
Before mounting the bottom plate, bend up the shield connection (E) so that it can go into the bottom plate.
Bend up the two sides of the shield connection.

DOL 38 Frequency Converter
12 Technical User Guide
4.2.1 Terminals for one-phase supply
Supply one-phase.
L1/L = phase
L2/N = neutral
Mount the supplied cable clip on the ground wire and
mount it under the ground screw.
4.2.2 Terminals for power supply of fan
Connection from motor controller/frequency converter to
fan motor.
U = brown
W = gray
V = black
Mount the ground conductor under the ground screw.
Remember that the shield on the fan cable must have an
electrical connection to the motor controller/frequency
converter.
The shield connection is clamped around the shield on
the fan cable.
4.2.3 Signal terminals
*Ground
Alarm NC
Signal from house controller (factory setting 10-0 V) in case of change, see section
4.4.1
*Ground (connected to ground screw)
Stop = open
Start = GND (Jumper connection between terminal 8 and GND)
Max. 30 V DC / 24 V AC
*Ground
Normal = open
Reverse = GND (Jumper connection between terminal 15 and GND)
* All GND (ground) are electrically connected and have the same potential (0V) and can be used arbitrarily.

DOL 38 Frequency Converter
Technical User Guide 13
4.3 LED indication on display
To display certain warnings, the motor controller has a
built-in 6-digit 7-segment LED display.
LED segments Display Meaning
a, b, c, d, e, f All flashing Overload, the motor output current
exceeds the maximum limit
a and f Flashes alternately Power failure (V AC supply missing)
4.4 Operation
Navigate Used to display real-time information, to access and exit parameter
edit mode and to store parameter changes.
Up Used to increase parameter values in parameter editing mode.
Down Used to reduce parameter values in parameter editing mode.
Reset/Stop Used to reset an interrupted motor controller.
Start Not used.
StoP
Motor controller stopped / interrupted.

DOL 38 Frequency Converter
14 Technical User Guide
H 50.0
Motor controller is activated / running, display shows
the output frequency [Hz].
A 2.3
Press Navigate. The display will show the motor cur-
rent [A].
P 1.50
Press Navigate. The display will show the motor power
[kW].
1500
Press Navigate. The display will show the motor speed
[RPM].

DOL 38 Frequency Converter
Technical User Guide 15
4.4.1 Change 10-0 V analog input into 0-10 V
StoP
The factory setting is 10-0 V.
Press and hold the Navigate key for more than 2 sec-
onds.
P-16
Press Up and select P-16.
U 10-0
Press Navigate.
U 0-10
Press Down 7 times and select U 0-10.
Note that the display must show U 0-10.

DOL 38 Frequency Converter
16 Technical User Guide
P-16
Press Navigate. The new setting is now saved.
StoP
Press and hold the Navigate key for more than 2 sec-
onds to return to operating mode.

DOL 38 Frequency Converter
Technical User Guide 17
4.5 Adjusting the jumper and connection in the winch motor
Set the jumper on the PCB to give actuator the desired
function.
LED indication
OK = slow flashing
Error = quick flashing (10 times/second)
H1 Actuator controller or +24 V DC supply
H2 Actuator controller
H3 0 V
H6 +24 V DC supply
H7 0-10 V position feedback
H8 0 V
H9 Open collector (transistor output) is used for fan with motor
controller.
H10/11a and H12a relay output is used for fan without motor
controller.

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18 Technical User Guide
4.6 General information about circuit diagrams
Symbols are pursuant to the IEC/EN 60617 standard.
The classification of the symbols ("letter codes") on the symbols is pursuant to the IEC/EN 81346-2 standard.
Reference designations are in accordance with IEC/EN 81346-1:2001 structuring principles and reference des-
ignations. This standard indicates structured methods for naming electrotechnical systems.
4.6.1 Color code
Letter Code Color Standard
BK Black
Color coding on wires are in accor-
dance with standard IEC 60757:
Letter codes to identify colors used
on drawings, diagrams, labelling,
etc.:
BN Brown
RD Red
OG Orange
YE Yellow
GN Green
BU Blue (incl. light blue)
VT Violet (purple red)
GY Grey (slate)
WH White
PK Pink
GD Gold
TQ Turquoise
SR Silver
GNYE Green-and-yellow
4.6.2 Power supply isolator
Power supply isolator
The installation of a power supply isolator is required for each motor and
motor control.
4.6.3 Letter code
The letter codes used in accordance with standard IEC/EN61346-2.
-F -K -M -Q -S -T -W
Protective
equipment
RCCB / Initial
fuse Protective
motor switch
Controller
Contactor
Fan
Motor
Power supply
isolator
Switch Motor con-
troller
Cable

DOL 38 Frequency Converter
Technical User Guide 19
4.7 Cable plans and circuit diagrams
4.7.1 DOL 38-3 with fan
4.7.1.1 Cable plan

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20 Technical User Guide
4.7.1.2 Circuit diagram - fan
Example of terminal number
For correct connection
see the setup menu
Show connection in the controller
DOL 38-3
Fan