Skymsen SFL-282HD User manual

INSTRUCTIONS MANUAL
BAND SAW FOR BONES, STAINLESS STEEL, WITH MOVABLE TABLE,
THICKNESS GUIDE
MODELS
SFL-282HD
SFL-315HD

2
SUMMARY
1. Introducon ...................................................................................... 3
1.1Safety ............................................................................................... 3
1.2Main Components ............................................................................ 5
1.3Technical Characteriscs ................................................................... 6
2 – Installaon and Pre Operaon ......................................................... 6
2.1Installaon ....................................................................................... 6
2.2Pre Operaon ................................................................................... 7
3. Opeaon ........................................................................................... 7
3.1Starng............................................................................................. 7
3.2Operaon Procedure ........................................................................ 8
3.3Cleaning and Sanizaon................................................................ 10
3.4Cauons with Stainless Steel: ......................................................... 11
4General Safety Pracces .................................................................... 12
4.1Basic Operaon Procedures ............................................................ 12
4.2Safety Procedures and Notes before Switching the Machine ON ..... 13
4.3Roune Inspecon.......................................................................... 13
4.4Operaon ....................................................................................... 14
4.5Aer Finishing The Work ................................................................ 14
4.6Maintenance .................................................................................. 14
4.7Warning.......................................................................................... 14
5PROBLEMS ANALYSIS and SOLUTIONS................................................ 14
5.1Problems, Causes and Soluons...................................................... 14
6 MAINTENANCE ................................................................................. 16
7Electric Diagram ................................................................................ 18

3
1. Introducon
1.1 Safety
When not properly used this equipment is a potenally dangerous machine. maintenance,
servicing, cleaning or any other operaon shall be made by trained people. Plug has to be
o outlet during any of these operaons.
Below instrucons shall be respected to avoid accidents :
1.1.1 To avoid to risk electric shocks and damage to the equipment never use it with wet
clothes or shoes and/or standing on wet oors. Do not plunge it into water nor any other
liquid, do not spray water directly to the equipment.
1.1.2 When the equipment is in operaon the operator shall supervise it, principally
when children might be near
1.1.4 Unplug the equipment when : It is not in use, before to clean it, before to remove
or to place some accessory. before maintenance or any other service .
1.1.6 In case the equipment is not working properly or it was delivered with some damage,
take it to a Technical Assistant for a revision and mechanic and electrical adjustment.
1.1.7 The use of accessories not recommended by the manufacturer may cause corporal
injures.
1.1.8 Keep the hands or any other object away from moving parts while the equipment is
in operaon, to avoid injures or damage to the equipment. .
1.1.9 During operaon never wear loose clothes with wide sleeves principally around the
wrists .
1.1.10 Make sure the equipment voltage and the network voltage are the same, and the
equipment has been solidly grounded .
1.1.11 Never adjust the Blade Guide nor the Thickness Guide with the machine running
1.1.12 Keep your hand away from the Blade and use Steel gloves only during installaon
and removing the blade, Do not use the gloves to operate the machine.
1.1.13 This equipment has been developed for commercial operaon, it is used for instance
in restaurants, fast foods, hospitals, bakeries, butchers and similar.
It is not recommended to use it
-For connuous industrial producon
-A working ambient having a corrosive or explosive atmosphere, or contaminated with
water vapour, dust or gas.

4
IMPORTANT
Make sure the cord is in perfect condions for use. If it is not, change it for a new
one in accordance with the technical specicaons and safety rules .
The substuon shall be made by a qualied professional , and shall respect the
local safety norms .
IMPORTANT
This equipment must not be used by children or any persons with reduced
physical or mental aptness, lack of experience or knowledge, unless they are
under supervision or have received from the person responsible for safety, proper
instrucons on how to use the equipment.
IMPORTANT
Children shall be watched in order to avoid them to play with the equipment.

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1.2 Main Components
All components are manufactured with carefully chosen raw materials in accordance with
Siemsen experience and tesng standards.
01 – ON Buon
02- Blade Guide Knob
03- Blade Guide
04- Blade
05 - Table Guide
06 – Movable Table
07 – Structure
08 - Table Block
09 – Lower Wheel
10 - Fixed Table
11- Cut Reulator
12 - Upper Wheel
13- Door
14- Safety System
15- Blade Knob
PICTURE 01
10
07
06
09
13
01
04
03
12
02
14
11
15
05
08

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1.3 Technical Characteriscs
Blade Selecon Guide
4 TPI Higher Speed Cut More residues Indicated for fast cut and
frozen meat
6 TPI Lower Speed Cut Less residues Recommended for nishing
cut, chilled meat
*Number of teeth per inch on blade make a dierence on blade speed and cut nishing regarding
yield (Quanty of residue aer work). Dierent applicaons/using need dierent kind of blades,
therefore, check the following table to choose the best blade for your applicaon:
2. Installaon and Pre Operaon
2.1 Installaon
2.1.1 Placing the equipment
The equipment must be installed over a rm and level working surface. See below drawing
the recommended area
1320mm
1470mm
Área para
instalação
FRENTE
1100mm
1500mm
CHARACTERISTCS UNIT SFL-315HD SFL-315HD SFL-282HD SFL-282HD
Blade Length mm 3.150 3.150 2.820 2.820
Blade Width pol. 3/4” 3/4” 3/4” 3/4”
Teeth per Inch* DPP 4 ou 6 4 ou 6 4 ou 6 4 ou 6
Rang CV 2 ou 3 2 1,5 1,5
-3 Phase Single Phase 3-Phase Single Phase
Voltage V220 ou 380 220 220 ou 380 220
Frequency Hz 60 60 60 60
Height m2,0 2,0 1,87 1,87
Width m 1,0 1,0 0,97 0,97
Depth m 1,01 1,01 0,96 0,96
Net weight kg 127 127 115 115
Gross Weight kg 181 181 169 169
Maximum Height Cut mm 380 380 350 350
Maximum Width Cut mm 380 380 330 330
Installaon
area
FRONT SIDE

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Note: Metalúrgica Siemsen uses and recommends for its Equipments industrial plugs and
outlets from WEG and STECK.
The Earth for electrical installaon is mandatory. Check if all pins are connected properly
and correctly before start the equipment
2.1.2 Electric Installaon
The equipment is supplied with cable with an industrial plug.
For electrical installaon, it must be used an industrial electrical outlet to overlap or to
embed, that should be installed according to local rules.
Bellow is menoned the plugs models and electrical outlet according to the equipment
purchased
Model SFL-315HD / SFL-282HD SFL-315HD / SFL-282HD SFL-315HD / SFL-282HD
Power Supply 3 PHASE 3 PHASE SINGLE PHASE
Voltage 220V 380V 220V
Industrial Plug 3P+T 16A 220V 3P+N+T 32A 380V 2P+T 32A 220V
Overlap Electrical
Outlet
3P+T 16A 220V 3P+N+T 32A 380V 2P+T 32A 220V
Embed Electrical
Outlet
3P+T 16A 220V 3P+N+T 32A 380V 2P+T 32A 220V
IMPORTANT
Make sure the network voltage is the same as indicated on the Cord label
2.2 Pre Operaon
Before to use the equipment all the parts which could get into contact with the product
to be processed shall be washed with water and neutral soap (see item 3.4 Cleaning and
Sanizing ).
Make sure the equipment is rm on its working posion.
3. Operaon
3.1 Starng
To start the equipment follow the below instrucons:
1 – Make sure all the protecons and the door are in due place and the door is closed;
2 – Plug the equipment to the electric network;
3 – Press the ON Buon to Turn On;
4 – Press the OFF Buon to turn OFF.

8
IMPORTANT
Other procedures to operate this machine, not menoned on this Manual, are
unsafe, therefore the Equipment should not be used
3.2 Operaon Procedure
3.2.1 Door
The Door shall be closed as long as the equipment is in use.
3.2.2 Cut regulang
To obtain several same thickness slices adjust the Thickness Guide # 12 (Pic.01) as desired.
That for turn the thickness guide handle counter clockwise geng the guide free, then
place the Thickness Guide at the desired thickness and ght the Thickness Guide Handle
turning it clockwise.
For larger pieces of meat the cut regulator can be removed with the it sha. Forthis follow
the instrucon bellow.
PICTURE 02
1 – Loosen the Cut regulator knob and remove it;
2 – Turn the Cut Regulator Sha to anclockwise up to it gets loosen.
3 – Li the set (Sha + Cut regulator) and remove them from the Equipment
4 – Don´t need to separate the Sha from the Cut regulator.
1 2
3 4

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3.2.3 Blade
The Blade must be installed with the teeth turned towards the front side of the machine
and with the points downwards.
To regulate ( stretch ) the Blade # 07 (Pic.01) turn clockwise the Blade Tension Regulator
Handle # 01 (Pic.01) unl it stops.
3.2.4 Blade Guide
The Blade Guide Height has to be adjusted for the cut zone to be a lile higher than the
meat to be cut, improving the blade stability and the operator safety. With the equipment
switched OFF, turn the handle counter clockwise to get free the Blade Guide # 06 (Pic.01).
Then adjust the Blade Guide to have it no more than the height of the product to be cut
and ght the Handle.
Before starng the machine:
Pull the movable table to its original posion;
Place the product to be processed on top of Movable Table;
Choose the desired slice thickness by adjusng the Cut Regulator;
Li up the Pusher, placing it over the product to be processed;
Adjust the Blade Guide in order to have Blade exposure area only the same height as the
product to be cut;
Stay in front of Band Saw, having a total front view from Blade..
Aer turn on the machine:
Hold the Side Pusher Knob with le hand and with right hand the Vercal Pusher Knob,
placing the vercal Pusher over the product to be cut.
Slide the movable table against the Blade, cung the product with a steady and uniform
speed;
Aer cut the slice, use your right hand to remove it.
IMPORTANT
Never remove the slices by the Blade front side.
Put and stack the steaks over the Fix Table.
To nalize the last steaks cut, use the Side Pusher dented face.
Aer the last steak cut, turn o the machine pressing the OFF Buon.

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When the equipment must go through a complete cleaning and sanizaon process:
-Before to be used rst me.
-Aer every day end of operaons
-When the saw is not going to be used for a long period.
-Before to start operaon aer a long period it has not been used. Some components may
be removed to clean :
-Door
Turn the 2 knobs clockwise to open the door. Open the door, hold rm and li up unl the
door gets out from the hinges
- Table Block:
Push the Movable Tablet o the end, geng access to the Table Block, move the Vercal
Pusher away and pull up the Table Block, holding from boom side.
-Blade
Turn the Blade Tension Regulator Handle # 02 (Pic 04) counter clockwise to get the Blade #
01 (Pic. 04) free to be removed.
-Movable Table
The movabel table can not be removed, but it can ben lted to facilitate the cleaning. To
lt it, push the movable table up to the end and incline to le side, as per image bellow
3.3 Cleaning and Sanizaon
PICTURE 03
Wash all the components with water and neutral soap.
Use a clean cloth or a so brush to remove residues. Wash, sanize, rinse and dry all the
components.
Assemble back all the components following the inverse path , and make sure all the
components are correctly in place.
IMPORTANT
Do not spray water directly on the equipment.

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3.4 Cauons with Stainless Steel
The Stainless Steel may present rust signs, which ARE ALWAYS CAUSED BY EXTERNAL
AGENTS, especially when the cleaning or sanizaon is not constant and appropriate.
The Stainless Steel resistance towards corrosion is mainly due to the presence of
chrome, which in contact with oxygen allows the formaon of a very thin protecve coat.
This protecve coat is formed through the whole surface of the steel, blocking the
acon of external corrosive agents.
When the protecve coat is broken, the corrosion process begins, being possible to
avoid it by means of constant and adequate cleaning.
Cleaning must always be done immediately aer using the equipment. For such
end, use water, neutral soap or detergent, and clean the equipment with a so cloth or a
nylon sponge. Then rinse it with plain running water, and dry immediately with a so cloth,
this way avoiding humidity on surfaces and especially on gaps.
The rinsing and drying processes are extremely important to prevent stains and
corrosion from arising.
IMPORTANT
Acid soluons, salty soluons, disinfectants and some sterilizing soluons
(hypochlorites, tetravalent ammonia salts, iodine compounds, nitric acid and
others), must be AVOIDED, once it cannot remain for long in contact with the
stainless steel:
These substances aack the stainless steel due to the CHLORINE on its composion,
causing corrosion spots (ping).
Even detergents used in domesc cleaning must not remain in contact with the stainless
steel longer than the necessary, being mandatory to remove it with plain water and then
dry the surface completely.
Use of abrasives:
Sponges or steel wool and carbon steel brushes, besides scratching the surface
and compromising the stainless steel protecon, leave parcles that rust and react
contaminang the stainless steel. That is why such products must not be used for cleaning
and sanizaon. Scrapings made with sharp instruments or similar must also be avoided.
Main substances that cause stainless steel corrosion:
Dust, grease, acid soluons such as vinegar, fruit juices, etc., saltern soluons (brine),
blood, detergents (except for the neutral ones), common steel parcles, residue of sponges
or common steel wool, and also other abrasives.

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IMPORTANT
If any recommendaon is not applicable to your equipment , please ignore it.
4.1 Basic Operaon Procedures
4.1.1 Dangers
Some areas of the electric device have parts that are connected or have parts connected
to high voltage. These parts when touched may cause severe electrical shocks or even be
lethal.
Never touch manual commands such as switches, buons, turning keys and knobs with
your hands wearing wet clothes and/or wet shoes. By not following these instrucons
operator could be exposed to severe electrical shocks or even to a lethal situaon.
4. General Safety Praces
IMPORTANT
Any change in the protecon systems and safety devices will during operaon,
create serious risks to the operator physical integrity.
The following safety instrucons are addressed to both the operator of the machine as
well as the person in charge of maintenance.
The machine has to be delivered only in perfect condions of use by the Distributor to the
user. The user shall operate the machine only aer being well acquainted with the safety
procedures described in the present manual. READ THIS MANUAL WITH ATTENTION.
4.1.2 Warnings
*The operator has to be well familiar with the posion of ON/OFF Switch to make sure the
Switch is easy to be reached when necessary.
*Before any kind of maintenance, physically remove plug from the socket.
*Provide space for a comfortable operaon thus avoiding accidents.
*Water or oil spilled on the oor will turn it slippery and dangerous. Make sure the oor
is clean and dry.
*Before using any commands (switch, buons, lever), be sure it is the correct one. In case
of doubt, consult this manual.
*Never touch any manual commands (switch, buons, lever) unadvisedly.
*If any work is to be made by two or more persons, coordinaon signs will have to be given
for each operaon step. Every step of the operaon shall be taken only if a sign has been
made and responded.

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IMPORTANT
Carefully read ALL INSTRUCTIONS of this manual before turning the machine ON.
Be sure to well understand all the informaon contained in this manual. If you
have any queson contact your supervisor or your nearest Dealer.
4.2.1 Danger
An electric cable or electric wire with damaged jacket or bad insulaon might cause
electrical shocks as well as electrical leak. Before use, check the condions of all wires and
cables.
4.1.3 Advices
*In case of power shortage, immediately switch the machine o.* Use recommended or
equivalent lubricants, oils or greases.
*Avoid mechanical shocks, once they may cause damages or bad funconing.
*Avoid water, dirt or dust contact to the mechanical and electrical components of the
machine.
*DO NOT change the standard characteriscs of the machine.
*DO NOT remove, tear o or maculate any safety or idencaon labels stuck on the
machine. If any labels have been removed or are no longer legible, contact your nearest
dealer for replacement.
4.2 Safety Procedures and Notes before Switching the Machine ON
4.2.2 Advices
Be sure to well understand all the informaon contained in this manual. Every operaon
funcon or procedure has to be thoroughly clear.
Before using any commands (switch, buons, lever), be sure it is the correct one. In case
of doubt, consult this manual.
4.2.3 Precauons
The electric cable has to be compable with the power required by the machine.
Cables touching the oor or close to the machine need to be protected against short
circuits.
4.3 Roune Inspecon
4.3.1 Advice
When checking the tension of the belts or chains, DO NOT insert your ngers between the
belts and the pulleys and nor between the chain and the gears.
4.3.2 Precauons
Check the motor and sliding or turning parts of the machine in case of abnormal noises.
Check the tension of the belts and chains and replace the set when belts or chains show
signs of wearing.
When checking the tension of belts or chains DO NOT insert your ngers between belts
and pulleys, nor between the chains and gears.
Check protecons and safety devices to make sure they are working properly.

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4.7 Warning
Electrical or mechanical maintenance has to be undertaken by qualied personnel.
The person in charge of maintenance has to be sure that the machine is under TOTAL
SAFETY condions when working.
5. Problems Analysis and Soluons
5.1 Problems, Causes and Soluons
This equipment has been designed to require minimum maintenance. However, some
performance failures may happen due to natural wearing caused by the use of the
equipment.
If any problem arises check the table below, where there are some detailed and
recommended possible soluons.
4.6 Maintenance
4.6.1 Perigos
Any maintenance with the machine in working situaon is dangerous.
TURN IT OFF BY PULLING THE PLUG OFF THE SOCKET DURING MAINTENANCE.
4.4 Operaon
4.4.1 Warnings
Do not use the machine with long hair that could touch any part of the machine. This might
lead to a serious accident. Tie your hair up well and/or cover it with a scarf.
Only trained or skilled personnel shall operate this machine. Never touch turning parts
with your hands or any other way ,
NEVER operate the machine without any original safety devices under perfect condions.
4.5 Aer Finishing The Work
4.5.1 Precauons
Always TURN THE MACHINE OFF before cleaning by removing the plug from the socket.
Never clean the machine unless it has come to a complete stop.
Put all the components back to their funconal posions before turning the machine ON
again.
Check the level of liquids.
Do NOT insert your ngers in between belts and pulleys nor chains and gears.

15
PROBLEMS CAUSES SOLUTIONS
- The equipment does not
switch on.
-Lack of power.
-Problem with the internal
or external circuits of the
equipment.
-Check if there is electric
power.
-Call Technical Assistance.
-Apply item 3.1 instrucons.
-Smoke or burn smell. -Problem with the internal or
external electric circuits -Call Technical Assistance.
-Machine switch on but when
product touches the blade it
stops or runs slowly.
-Belt slipping on pulleys.
-Damaged motor
-Blade is not well stretched.
-Call Technical Assistance.
-Call Technical Assistance.
-Call Technical Assistance.
-Unusual noises. -Damaged bearing -Call Technical Assistance.
-Damaged Cord -Problem during transportaon. -Call Technical Assistance.

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6. Maintenance
Maintenance must be considered a set of procedures with the purpose to keep the
equipment best operang condions , therefore increasing the equipment life and safety.
*Cleaning – check item 3.3 Cleaning
*Wiring - Check all wires regarding deteriorate condions as well as all electric contacts
(terminals) regarding ghtening and corrosion .
*Contacts – ON/OFF switch, emergency buon, reset buon , electronic circuits etc ,
check the equipment in order to assure that all components are correctly working and the
equipment operaon is normal .
*Installaon – make sure the installaon followed item 2.1 instrucons.
*Useful life of the product : 2 years, for a normal working shi. 1 – Each month check :
-Check the electrical installaon
-Measure the voltage at the socket
-Measure the working current and match it with the nominal current
-Check the ghtening of all electric terminals to avoid bad contacts
-Check electric motor sha for possible looseness.
-Check the wiring for overheang , insulaon failures and mechanical damages .
2 - Each three month checks :
-Check electrical components such as ON/OFF switch, emergency buon , reset buon,
electronic electric circuits , overeang, insulaon failings, or mechanical damages
-Check cung units and bearings for possible looseness.
-Check retainers, O’rings, V’rings and other seals.

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7. Electric Diagram

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