Slant/Fin VICTORY II VHS Series User manual

Compact, oil fired
packaged
cast-iron boilers
INPUT:
.83 GPH to 3.0 GPH
No.2 Oil
Save
®~ iii~® ••
Before purchasing this appliance,
read important energy cost and efficiency information
available from your contractor.

CAPACITY ISPRAY
(GPH) IPATTERN
Hot Wa ter
1/2"/3/4"
Primary Control
Tridicator
Oi 1 Burner t>.
L8124C or A or
L8l48A
Aquastat
Control
Transformer
Re tu rn
Draft Gauge Notch
Observa t 1on
Door
Automatic
Aif Vent
Tapping. 1/2-
#MM-300 1'12 Supply
6.Refer 10 instructions furnished with burner
used for exact appearance and details
Flue Collar
Ai rBands
45°
70°
ANGLE
HAGO SS
SOLID
SOLID
, SOLID
iSOLID
SOLID
SOLID I
SOLID
SOLID
0.85
1.00
1.20
1.50
2.00
3.00
3.00
250
2.50
Waynet
MM-300
MODEL
#MRB~85
#MR-100
# MR-120
#MR-150
# MR-200
MR-250
Carlin'
Carlin'
Waynet
'Carlin COR
tWayne MSR
#Beckett AF
Multiple zone wiring diagram
circulator method
Multiple zone wiring diagram
zone valve method
T 8?2 D
T 8?2D
t0C) ~CD onL8124C
or L8148A
R845A
Zone 2
T822D
Tl (T
L8124C terminals in clrdes ('·pr· models)
L8148A terminals outSide CIrcles ("D·· models)
Zone 1
Clfculator
To succeeding zones
H
120VAC/60HZ
G
I-
I
I
I
I
I
I
I
I
I
I
I
I
I
(1- _
tFor '-8148A wife to terminal L 1
Instead 01 termrnal ZC
NOTE Total circulator load not e,ceed 8 amp at 120 VAC Prow;e dISconnect means and overload protection as required
2

STEAM MODELS _1111·,, 1_ SIDE VI( ••.•,.
,ISteady --
I=8=R O.O.E.
I=B=RTanklessI=B=R
State
Burner
Capacity
NetI=B=R
Heater
Chimney~imensions (inches)
Model Efficiency
Capacity
(Btuh)
Output
Net
Capaci ty
Size-~---------
No. (Percent)
(GPH)*(Thousands)(MBh)
(Sq.Ft. )
(GPrtl)*
(in.xin.xft.)
A
B
C
-
MRB-85 85.3.839974.3
310
2-1/2
8 x
8 x 15
17-1/2
7
6
MR:'100 82.7
1.011687.0365
38 x8 x 15
17-1/2
7
6
MR-120 81.0
1.2
136102.0425
3-1/2
8 x8 x 15
17-1/2
77
MR- 150
83.0
1.5174
130.5544
4
8 x
8 x 15
20-1/2
97
MR- 200 83.3
2.0
23317487285
8 x
8 x 1524
10-1/2
8
MR-250
84.0
2.5
281 §
210.8
8786
8 x 12 x 15
27-1/2
12
8
'Ught oil, 140,000 BTU per gallon
tNet ratings are based on a piping and pICk-up allowance of 1333 (steam)
SlanliFln should be consulted before selecting a boder lor Installation haVing
unusual piping and pick-up reqUirements.
Fankless heater ralings based on Intermittent draw.
§Gross IBR output (Btuh)
Note: allmstallatlons of the Malibu Bader must conform to local codes
PLUG
1'12' CROSS
CLOSE
NIPPLE HAR1FORO
ILOOP
/CONNECTION
, {See Note)
LWCO
-,- - - - LOCATION
1
BUSHING
11/~ "
NIPPLE
LEFT SIDE VIEW
RECOMMENDED PIPING FOR A ONE PIPE PAR-
ALLEL FLOW LOW PRESSURE STEAM HEAT-
ING SYSTEM WITH A WET OR DRY GRAVITY
(See Note No.3) CONDENSATE RETURN AND
A HARTFORD* LOOP. See Note NO.1 (See notes
page 4).
G
H
I
Low \oJ dter
Cul.Offl 0 0
, 67
Model PIT only
lo\"" l imit
L4006A
[9~J
,
__ .....J
I
__ ..1
24V
Thermostat
Photocell
CSS4A
Prlr:ldry Control
RBI 84 G
STEAM WIRING
HIGH-PRESSURE LIMII
RECOMMENOED SETTING 0 5 PSI
DIFFERENTI"! 5 PSI
LO~ L]MIT (PIl MOIlELS ONLY)
RlCuMMU,lllD SEPIN" 160'r
•A HARTFORD LOOP is recommended for low pressure steam systems
with gravity condensate returns.
Pipe sizes shown above for HARTFORD LOOP are recommended by
Slant/Fin. However. certain local codes may require larger pipe- sizes.
Consult with local authorities.
3

STEAM CONTROLS ASSEMBLY
HI PRESSURE LIMIT
PRESSURE GALGE
NIFf'lE
I"
-x CLOSE
TEE
I" I" I"
-x-x-
4 4 4
LOW WATER
CUT OFF
;"COMP ADAPT
8 FITW.G
WATER LEVEL
29{'OFF FLOOR
WATER LEVEL GAUGE
]"
i3 MALE PIPE TO
fOD- CaMP ADAPT.
TEE
I" s"
2xi3 ADAPTER
NIPPLE
tx 6" THD
2
AT BOT H ENDS
Installallon of -new boiler may break loose a heavy accu-
mulatIon of sediment and scale jrom old piping and radia-
tors. lliS extremely Important to blOw down your McDonnell
Cut-off more frequently the first week
Flrslweek-3limes IPIPING A LOW PRESSURE STEAM BOILER
Thereafter~alleast once a week
ISee "C~RE &MAINTENANCE" section for lnstrucllons
STEAM CONTROLS INSTALLATION INSTRUCTIONS
Steam kit components for Malibu packaged models are packed
as follows:
A. 1. Low water cut off control
2. Fittings
3. L.W.C.O. instruction sheet
B. 1. Pressure gauge
2. High pressure limit control
3. Water level gauge
4. Fittings
5. Instruction sheet and assembly drawing
6. Steam safety valve and 3/4" street coupling
7. Drain cock
8. Thermostat
Assemble above components exactly as shown in steam con-
trols assembly. Two 1/2" tappings are In front side of boiler for
this assembly. Two holes are pre-punched in jacket. For con-
venience, start assembling in the following steps:
1. Install 1/2 x 5-1/2" brass nipple onto tee of L.W.C.O.
2 Mount 1/2 x 4" brass nipple into lower boiler tapping by
rotating low water cut-off.
3. Assemble 90° brass tubing to tee adapter and L.WC.a.
4. Install 1/2 x 6" brass nipple and 1/2 x 5/8" adapter tee in
upper boiler tapping.
5. Install syphon, high pressure limit and pressure gauge
with 1/4" brass fittings.
6. Install water level gauge (without glass) and Its fittings.
7. Install water level glass, and mark the glass 29-1/2" off
the floor. for the water level.
8 Drain cock will be Installed In return tee at the lower front
Side of casting.
9. Safety valve and 3/4" street coupling should be Installed
In 3/4" tapping on top of boiler.
4
Boilers must be piped in accordance with good engineering
practice and must conform to the requirements of the authority
having jurisdiction.
Notes:
1 Slant/Fin makes no recommendation, nor does Slant/Fin imply
that the One Pipe Parallel Gravity Condensate Return system
shown here is the preferred system. This system is merely one
example of many possible systems. Determination of the proper
system is based upon the application and is therefore beyond
the scope of this instruction.
2. The 24" minimum height shown is the minimum height
between the water level in the boiler and the centerline of the
header. It must NOT be confused with the minimum height
between the water level and the steam supply main The mini-
mum height between the boiler water level and the centerline of
the LOWEST end of the steam supply main must be at least equal
to the sum of the pressure drop of the system plus three times
the friction loss of the wet return, but not less than 18" for a sys-
tem with a 1/8 psi steam pressure drop and not less than 28" for
a system with a 1/2 psi pressure drop.
3. Modern steam boilers are smaller in water content than the
boilers that they replace, therefore a mechanical return system
(pump, receiver, etc.) must be employed if conditions exist such
that uniform return flow to the boiler cannot be maintained.
Pocketing of condensate and the inability to maintain the cor-
rect minimum height between the steam supply main and the
water level Inthe boiler are but a few of the many conditions that
Indicate use of a mechanical return system,
4. Install 2-1/2 NPT minimum except if the steam pressure drop,
between the supply tapping on the boiler and the manifold of a
modular boiler system,exceeds 0.018 pSI (0.5 Inches W C.) or
between the supply tapping on the boiler and the supply main
of a Single boiler system exceeds 0.029 pSI (08 Inches W C.).
If the above pressure drops are exceeded, increase to larger
pipe sizes (starting as close to the bOiler as possible by using a
reducing coupling). However the 2-1/2 nipple has to be long
enough to allow for installation of the pressure relief valve

CLEANING AND FILLING A NEW STEAM BOilER
MODELS WITH TANK LESS HEATER OR WITH
TANKLESS HEATER PLATES ONLY.
A. Turn off electrical power supply to boiler. Allow
boiler to cool down and allow pressure to reduce to
zero before attempting removal of components.
Check for steam pressure by testing si:lfety valve
Keep your hands and body away from the discharge
end of the valve. Remove pop safety valve and reo
pipe boiler as shown in Figure (B) below, making
sure to reinstall pop safety valve on tee to complete
the blow off connection
B Connect a length of pipe to the elbow and place a
bucket underneath the open end of the pipe, cover
bucket with a piece of cloth
C. Open the SKIMMER drain valve with caution. DO
NOT open the boiler drain valve Fill the boiler slow·
Iy until water begins to seep into the bucket from
the skimmer drain blow off connection Fire the
boiler. Allow water to heat up while water seeps In·
to the bucket. Maintain that water level necessary
just to be able to continue skimming. Continue until
water is clean and no oil can be seen floating in the
bucket. Empty bucket frequently in order to see if
the water is clean.
D. Repeat this process until all film IS skimmed off, lower
the water level to 29-1/2 inches from the bottom of the
boiler (see Figure (B) below). When all surging has
stopped, turn off the boiler, remove skimmer valve and
plug the tee. Check the pop safety valve for proper
operation.
E. The entire process may have to be repeated over a
period of a few days on extremely fouled systems.
CLEANING PIPING SYSTEM
A. To clean piping system, open all valves at the
heating elements, after getting up a good head of
steam, shut the boiler down and allow the conden-
sate to return to the boiler. The condensate will
carry the oil film with it. Again blow-off the boiler.
On extremely fouled systems, it may require several
visits over a period of a few days to clean the
system.
B. When steam only (no water) is released through the
hand valve, the boiler will not surge or flood.
FLOAT TYPE LOW WATER CUT-OFF
If thiS boiler ISfactory equipped wltha McDonnell &Miller
float type low water cut-otf, the low water cut-off must be
blown down (flushed), at least once a week.
CAUTION When flushing float type low water cut-off
cOl1trol, hot water and steam will flow out the blow down
valve. Blow down valve ISillustrated on page 4.
Steam controls assembly.
1. SPECIAL FLUSHING
INSTRUCTIONS
For new bOiler Installed
In old system
Installation of new boiler may break loose a
heavy accumulation of sediment and scale
from old piping and radiators It ISextreme·
Iy important to blow down your McDonnell
, Cut-off more frequently the first week
iFirst week-3 tilDes
lThereafter-at leasl once a week
2. As boiler water Circulates through the float
chamber, dirt or other sediment may be
deposited. ThiS chamber is extra deep But
the only sure way to keep any accumulation
from interfering with float action is to "blow
down," or flush out, the control once a week
00 it while boiler is tn operation. First note
water level in gauge glass. Open blow-off
valve at bottom of control; water will pour
out, flushing away sediment Drain until
water is clear-about a pail-then close
valve. If level In gauge glass has dropped add
water to boiler to restore level
3. NOTE: Opening blow-off valve checks cut-off
operation too. As float drops with failing
water level, burner will stop After valve IS
closed and normal operating conditions
restored, burner will resume firing.
4. Be sure that it is the low water cut-off and not
the room thermostat, pressure cut-out.
energy cut-off or other control that has shut
off the burner.
-1 'h _
29'h'
NORMAL
OPERATING
WATER
LEVEL
SKIMMING
WATER
LEVEL
I
COVERED
BUCKET
t
FIGURE B
Left side view 01Malibu models that are equipped with or have pro-
visions for tankless heaters.
5

~
WA TER MODELS ~
Re t urn
I
I
I
I
II Irt
~ 19-1/2"--+-
fRONT VIEW S I DE V IE W
Steady
I=B=R
O.O.E.I=B=RNetTankless I=B=R
State Ef- Burner Capacity
Net
Rating+
Heater
Chimney ~imensions (inches)
Model ficiencyCapaci ty
(Btuh) Output Water CapacIty Size IB
IC
No. (Percent) (GPH)*
(Thousands) (MSh) (Sq.Ft.) (GPM) (in.xin.xft.)
A
0
EF
MRS- 85
85.3.83
9986.1575
2- 1/ 2
8 x
8 x 15
17-1/~1 7
11-1/4
6
2-1/2
]/2
MR-100 82.71.0116
1DO. 96753 8 x8 x 15
17-1/2 71- 1/4
6
2-1/2
]/2
MR- 120 81. 0
1.2136
118.3
790
3-1/2
8 x8 x 15
17-1/2
71 1- 1/4
72-1/2
112
MR- 150 83.0
1.5174
151 .31010
48 x 8 x 15
20- 1/ 2
9 11-1/4
7
2-1/2
1/2
r~R-200 83.32.0233
202.61350
58 x8 x 15
24
10-1/2 1-1/2
8
2-1/2
:1/4
r~R-250
84.0
2.5 281i'i
244.3162968 x 12 x 15
27-1/2
12
[1-1/2
8
2-1/2
3/4
f1M-300 80.9
3.0 3309 287.01913
-8 x 12 x 15
27-1/2
12
1-1/2
8
1-1/2
-
*Light oil, 140,000 BTU per gallon
+Net ratings are based on a plplng and pick-up allowance of 1.15 (hot water). Slant/Fin should be
consulted before selecting a boiler for installation having unusual piping and pick-up requirements.
+Tankless heater ratings based on intermittent draw.
§Gross IBR output (Btuh)
Note: all installations of the Malibu Boiler must conform to local codes.
TO REPLACE DOMESTIC WATER COIL
(Steam or water boilers)
1. Drain boiler.
2. Remove tridicator and control, and
disconnect water.
3. Remove jacket panel screws.
4. Lift lower front panel up and forward.
5. Lift upper front panel up and forward.
6. Loosen and remove 12 cap screws.
7. Loosen coi 1.
8 . Lift up 11,•
9. Pull fOl-Ward.
10. Reverse procedure with new coil and gasket.
6
Jacket
SID [
SA/H fOR
l E r1F, p! r.; H"j

tI
t
!I [) : i':,:,I, - ~ _ ,
ll.1 lu r1 "~~
p (' r- 1 I; {I
1vC '.'",T
I
{
IJ ir p r: tII()t
T0 .•./ d '. rl !II ~j
,
'1.
lJ-~
I
Tan k 1 (- s s
Ii e i:I L c r-
/---
flow Control Valve ~
(SlZe to tankiess cOli capaclly) .
NOTC Ural fl
fnslal1 TelT;perillg Valve [\elo'.-'
Cold l...ratpr Jnlet to t;eater.
\-1 ate r sup ply
Ou 1C k
Purglng
11r-essure
Reduc 1ng
ValVE:
[i; pans ior,
TdnI
Supply to radi ators
Flow control valve
for domestic
hot ~.J atE r i/)S tall (j tion
o
c.
~
Flow Control Valve: When Domestic hot
water tankless heater is used, a flow
control valve should be installed in
supply piping to heating system, as
shown in illustration.
Recommended Connections for Quick Purging:
The installation of gate and drain valves as indicated in the diagram
above permits quick and complete purging of the system.
To Purge the System:
A. Close balancing valve.
B. Attach garden hose to valve 3.
C. Open gate valve 2 and then 1. Allow boiler to purge
and fill opening valve 3.
D. Open balancing valve and purge system.
E. When no more air is in water, close gate valve 2
and drain valve 3.
F. If additional zones are used, a balancing valve should
be on each zone. Use balancing valve to balance
each zone.
System should now be free of air and ready for operation.
CLEANING &MAINTENANCE:
I'.A~
......
.. ,..
..... .
.. . '....
r:\:; ! - . - - .. i
I\,~......-----,,~_._-------..
Important: If at any time, air bands are adjusted, the draft and CO2
must be re-checked. Draft should be maintained at .01" - .02" vi.C.
See operating instructions.
To maintain rated output, boiler should be cleaned
once a year, preferably in the fall.
Remove jacket top cover. Remove screws holding
flue collector brackets. Lift flue collector to
expose flue Passages. Insert brush between row
of pins at 80 angle, working from top downward.
Repeat for each of the channels between pins. To
cover complete surface of heat exchanger, repeat
same process in opposite direction. (See diagram.)
Nozzle replacement: See burner instruction book-
let for proper make, type and size.
7

CAST IRON OIL BOILER
FOR MODEL OE OIL BURNER
( .:, IJ~' r:
,1l);1 uJ 1::;-
Slant/Fin corporation
100 Forest Drive at East Hills
Greenvale, N.Y. 11548

OIL BURNER CERTIFICATE
AS REQUIRED BY COMMERCIAL STANDARD CS75-56
The Oil Burner Model No , Serial No , installed at
(Make)
............................................................................ bears a label evidencing compliance with commercial Standard CS75-56, and
(Address of Installation)
has been installed in accordance with the instructions in the manufacturer's installation manual and in conformity with
local regulations, ~odes, and ordinances.
The boiler ( ), furnace \
heating load consists of : ), is a No , and the
(Make)
1. Btu, or square feet steam ( ), hot water ( ) radiation; and
2 Btu, or square feet of equivalent steam ( ). hot water ( ) radiation in domestic hot water
load; or
3 Btu, or square inches of cross-sect:onal area of warm air supply pipes measured at the furnace
take off; or
4 Btu, or square feet of equivalent steam ( ), hot water ( ) radiation in the following special
load:
All necessary permits have been secured, and the installation has been tested in accordance with the test procedure of
Commercial Standard CS75-56 and the following readings taken:
co·
Draft
JOVer Fire .
LAt Breaching .
{Over Fire '1
At Breaching I- inches H,O.
.............................................. J
Stack Temperatures at breeching 0F
Firing Rate gals/hr.
All controls and limiting devices have been checked for proper operation .
Fuel used, Grade No of Commercial Standard CS12-48.
Field service equipment smoke scale reading .
The above test results are certified to be true:
For service call:
(Name)
(Address)
(Telephone)
Date .
............................................................................................................................
(Name of Company making installation)
.............................................................................
Per ..........................•......... (Signature)
.........................................................................................................................
(Address)
(Telephone)
J

PARTS LIST - SLANT/FIN
"M" SERIES BOILERS
MODEL "OE" BURNER
ITEM DESCRIPTION SPEC. NO. 165-9 165-11
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
45
46
Motor, 1/8 HP, 1725 RPM, 115V.,60 Cy., 1 Ph.
Motor Mtg.Hx.Hd.S1otted Mach.Screw, 5/16-18 x 1
Motor Cord Cover
Hold Down Clip Screw, 5/16-18 x 7/8
fransformer Hold Down Clip
Fan Set Screw, 5/16-18 x 5/16 (Included w/fan)
Fan, 6-1/4" Diameter x 3-3/4"
Fan Housing (Die Cast Aluminum)
Air Adj. Band - Inner
Oil Line Slot Cover Screw, #10-24 x 3/8
Oil Line Slot Cover
Oil Line Locknut
Oil Tube Assembly
Air Band Hex Hd.S1otted Mach.Screw, 5/16-18 x 1
Air Adj. Band - Outer
Speed Nut - Tinnerman #5618
Coupling
Oil Line Elbow
Fuel Unit - Sundstrand, 1 Stage
Fuel Unit - Sundstrand, 2 Stage
Fuel Unit Mtg.Hex Hd.S1btted Mach.Screw, 5/16-18 x 1
Oi~ Pipe Fitting
Oil Pipe
Buss Bar
Set Screw (Included w/Stabi1izer)
Rd.Hd.S1otted Machine Screw, #10-24 x 3/8
Electrode Support (Tripod)
Baffle Plate
Rd.Hd.Thrd.Ctg.Machine Screw, Type 1, #4-40 x 5/16
Insulator
Electrode Stem
Nozzle Adapter
Flange Mtg.Hx.Washer Hd.Mach.Screw, 5/16-18 x J/4
Air Cone Mtg.F1at Hd.Mach.Screw, #8-32 x 5/16
Insulator Bushing
Electrode Locknut
Air Tube &Flange Assembly
Air Cone
Transformer, 115V., 60 Cycle
Transformer Hinge Screw, 5/16-18 x 1/2
Electrode Assembly - Replacement
9-11-73
20382
12701
13121
13044
13031
20847
4725
2669
12697
12338
12342
13251
12701
2668
12343
20280
13270
12336
12358
12701
12335
12553
12423
12694
13418
13844
12695
12354
12550
12362
12903
12699
12408
13110
20609
12442
20358
13045
12575
20382
12701
13121
13044
13038
20847
4725
2669
12697
12338
12342
13251
12701
2668
12343
20280
13270
12336
1235/3
12701
12335
12553
12423
12694
13418
13311
12695
12354
12550
12362
12903
12699
12408
U110
20609
13635
20358
13045
12575

OIL BURNEk SPECIFICATION SHEET
SLANT/FIN CORPORATION
MALIBU SERIES
WAYNE BURNER BAFFLE
BURNER
SLANT/FIN
GUN
AIR CONE
PLATE
NOZZLEAIR TUBE LGTH.
RATING
SPEC. NO. MODEL
MODEL NO.
NOZZLE
ASS'Y.LD.
O.D.
SETTING
&INSERTION LGTH.NO.
165-9
OE
M-100
1.00 - 800R
Tripod
2-1/2"
3-1/2,,(1)
3/4" Back
5-1/4" - 2-1/8"
C-50
165-9
OE
M-120
1.20 - 800R
Tripod
2-1/2"
3-1/2,,(1)
3/4" Back
5-1/4" - 2-1/8"
C-50
165-9
OEM-150
1.50 - 600R
Tripod
2-1/2"
3-1/2,,(1)
3/4" Back
5-1/4" - 2-1/8"
C-50
165-11
OE 2.00 - 600R
,,(2)
(3)
3/4" Back
5-1/4" - 2-1/8"
C-51
M-200 Tripod
3
2-1/2"
165-11
OE
M-250
2.50 - 600pLP 3,,(2)
(3)
3/4" Back
5-1/4" - 2-1/8"
C-51
Tripod 2-1/2"
(1) 3-1/2" Cut to 3" - Perforated (PTII13844)
(2) 2-3/4" LD. Machined to 3" LD. (PTII13635)
(3) 2-1/2" Cut to 2" (PTII13311)
3-30-73

BURNER ADJUSTMENT
Removing Gun Assembly-Disconnect the oil lineat the fan housing-and remove lock nut on copper tube fitting.
Remove transformer hold-down screw in upper corner and swing transformer on hinges. Gun assembly can now
be removed through this opening.
BURNER NOZZLE
Nozzle Input Ratingl Configuration should conform to installation requirements. Screw nozzle into brass
adapter.
Nozzle Adapter: This burner is equipped with a dribble-proof nozzle adapter which will accomplish intended
results only when installed with the stamped word "TOP" in tRe correct position. If dribble continues, check
for air or excessive nozzle temperatures.
Spacing of Electrodes: The electrodes should be spaced 1/8 inch apart. They should extend 1/8 inch beyond the
end and 1/2 inch above the center of the nozzle tip as shown in the drawing below.
Gun Assembly Adjustment. The gun assembly can be adjusted in the slot in side of fan housing by loosening
screw holding slot cover in position. Nozzle tip should ordinarily be located 5/8 inch behind the front face of
the cone.
Air Adjustment. The air intake is located on the left side of the blower housing and consists of two interlock-
ing bands. To adjust, loosen screw in outer band and position band by rotating to the desired opening. Re-
tighten screw after adjustment to assuxepermanent adjustment. Sufficient air should be introduced into the
fire until a Number 1 or trace of smoke is obtained. (Check with smoke tester). The screws should then be
locked in position.
FUEL UNIT: See separate instruction sheet packed with burner.
DE &M 8/8/73

DIRECTIOt-fS FOR THE OPERATION AND CARE OF
On., BURNER 1
DO NOT USE GASOLINE, CRANKCASE OIL, OR ANY OIL
CONTAINING GASOLINE.
(C) LUBRICATION:
1. The cwo oil 'Cups on the oil burner moror should be lubei-
caced every three months with a few drops of good grad~
light motOr oil, No. 10 or 20 S.A. E.
(D) AT THE END OF THE HEATING SEASON:
1. Shut off electric current to burner at oil i:>urnerswitch.
2. If oil serainer has not been cleaned recencly, it should be
removed and cleaned (con:mlt instrucrions card
furnished with fuel unit).
3. Oil stOrage cank should be kept filled to prevent water
vapor from collecting. It is suggested the valve in che
suction line b" closed and oil burner switch op"ned. Oil
storage cank should be cleaned every 2 or 3 years to re,-
move any sediment or water chat has collect"d in the tank.
Your Fuel Oil Dealer has the equipment to do this.
(E) AT THE START OF THE HEATING SEASON:
1. It is advi'sable to hav" the Deal"r inspect and servic" your
burner for che coming heating season.
2. Heacing plane, smoke pipe and chimn"y should be cleaned
and checked for repairs.
3. Lubricate burner as direcced under "C" abov".
4. It is advisable co have the entire electrical system in-
specred before purring che burner into op"ration aft"r it
has been standing idle for the summer monrhs. This should
include primary relay, limit control, rhermosrat (dean dust
from Concact points), and check che el"ctrodes for carbon
and cracks in insulators, and corrosion on all terminals of
the electrodes and cransformer.
(F) EMERGENCY STOPS:
1. CUT OFF ALL CURRENT TC) THE BURNER BY MOV-
ING LEVER ON THE OIL BURNER ELECTRIC SWITCH
TO THE "OFF" POSITION.
Read Instructions Carefully and Hang This Card Near Burner for Future Reference
(A) TO START BURNER: minimum or legal; Maximum 2300F; Pour point 20oF;
Water and sediment not more than 0.1.,..; Distillation tem-
perature 6000F minimum and 67SoF maximum at 90"1. of
recovery. Viscosity at lOOoF Saybolt Universal of 40
seconds maximum.
1. Check for oil in the storage tank.
2. Fuses in the main swit~ must be good.
3. Have oil burnet switch open.
4. Set room thermostat about 10 degrees higher than room
temperature to malee sure the thermo Stat contacts are
made. Limit control mUSt be set high enough to malee
contact also.
5. Oil valve at the tanle should be open and the check valve
in return line properly installed so oil can return to tank.
6. Be sure nozzle of proper size for heater is in the adapter
and tightly screwed down, and that the electrodes are
propecly spaced (See Manual). With heatin$ plant door
open, close the burner switch; and if wiring is properly
done and all controls properly installed and adjusted, the
burner should Stare. If not, check primsry relay firSt to
be sure it is properly set; and if burner does not start,
recheck wiring and all controls thoroughly.
7. If burner is installed with a single oil line, the fuel unit
will have to be purged of the entrapped air in the oil lines
and fuel unit before the oil will flow to the nozzle (See
fuel unit instruction sheet for this operation). If a recurn
line is used, purging will not be necessary, alchough this
will speed the starting of the burner if done. If this is
done, the pump should pick up its oil in less than a minute
(which is the setting for the lockout switch in the primary
control). If ignition does not take place during this time,
check the nozzle and electrodes.
ST ARTING BURNER AFTER IGNITION FAILURE.
1. Do not attempt to restart burner when excess oil has accu-
mulated, when heating unit is rull of vapors, or when the
combustion chamber is very hor.
2. Press reset buttOn on primary control and burner should
stare. Do not artempt this more than twice. If burner
fails to operate call serviceman.
(B) FUEL OIL SPECIFICA nONS:
1. This burner is approved for oil not heavier than No. 2
The commercial standards for this oil are: Flash 110'
CAUTION
1. Check che gauge in oil storage tank periodically. Keep tank
filled.
2. Don'c actempc co burn garbage or refuse in your heating
unie.
3. Don't fill storage tank while burnet is opetating.
4. Don't SCart burner if ther" is oil or vapor in th" heating
unic.
5. Don't attempt to burn crankcase drainings or crud" oil.
6. DON'T TAMPER WITH BURNER OR CONTROLS-
CALL YOUR SERVICEMAN.
DEALER Day Phon" .
Night Phon" , .
Burner S"rial No , . Dace instaIled .
BE SURE TO GIVE US SERIAL NUMBER OF BURNER WHEN ORDERING REPAIR PARTS I

al~tsList
for
al;bu
CAST IRON
OIL BOILERS
(Hot Water and
Steam Models)
Replacement Parts are available from
Slant/Fin Corporation
100 Forest Drive at East Hills
Greenvale Nf>WYnrk 11<;4R

MALIBU PARTS LIST
MM300
403254
MR-250
40-3254
MR·?OO
40-3254
MBUl
910388681 910388801 40-0378
'102(J16 402017 402017
400114 40-0114 400114
L102116 402117 402117
40;)100 40-2101 402101
400 12~) 40-0286 400286
402065 402066 402077
40-0053 40-0055 40-0055
410569 41~0569 41 -0569
402032 40-2032 N/A
400112 40-0112 N/A
40-2060 40-2060 N/A
412668 41-2678 412678
400113 40-0113 N/A
400200 40-0200 NIA
400239 40·0239 N/A
10373061 910373061 910373061
40-0327 40-0327 400327
400148 40-0148 400148
400238 40-0238 40-0238
400147 40-0147 40-0147
400231 400231 41 -0654
400103 40-0103 400103
4(J-0107 40-0107 N/A
40-0201 40-0201 40·0201
40-0203 40-0203 40·0203
40-0202 40-0202 40·0202
400208 40-0208 40-0208
40-0115 40-0115 40-0115
400106 400106 400106
400139 40-0139 40-0139
40-0225 40-0225 400225
902179051 902179051 9021
902201051 902201051
40 1303 40-1317
400277 40-0277 I4CJ0277
I~~~--T~-- --------~------~--------- --
MODEL NU
ITEM MRB85 NU~~~_J OlSCHIPTION MR 100 MR 120 MR-150
{ MR B 85 910387011
I1 Nonie MR-100 4001')7 400158
910388501
I:2 Jackel A~iseITi!)ly 402014 402014
402015
3 Vll::'wPurtDCJul 4()()114 400114
400114
II,~ Bac;!" A'oc;enil III' ICUl11plete) 4(j) 114402114
40211:)
I4A BC:l~il: Floll! Ol:ty 40;)100
402100
402100 I
I~)
I
CUI11IJu~;lli)11 CIIc-Jllrbel 400123
400123
400124
'JA
Heat ExclldllCJl'I 402063
402063
402064
5B
Insulation Chamber Fran! 40-005340-005340-0053
!
6Control Well 410569
410569
410569
1I
Tankless COil Hot Water BOiler 40-2031
40-2031
402031
i3
Gaskel H W 400112 400112400112
9
Tankless CUll Sleam BOiler 40-2060 40-2060
40-2060
10
Flue Colleclor 41 -264641-2647
41-2657
I
11 COil BlallkOff Plate 40-0113
40011340-0113
I
12
Boll lor Pia Ie 400200 400200400200
13
Blank Plucj 400239
400239400239
14
Trldicalor 910373061
910373061910373061
~
15
Jackel Spacer (2 reQ ) 400327
400327400327
16
J
Bolt (2 reg) 40014840-014840-0148
17
Blank Plug 40-0238
400238400238
18
Wing Nut (2 reg.) 40-0147
400147400147
19
sr11pplng Supporl 40-0231
400231
400231
20
Rellet Valve #30 40-0103 40-0103
400103
Steam Salely Valve
400107
40-0107
400107
21
Drain Cock 40020140-0201 40·0201
22
Circulator Tee 400203 400203400203
23
Nipple 400202
400202400202
24
Circulator Nipple 40020840-020840-0208
25
Circulator 7902022
7902022
7902022
26 Drafl Regulator (1101slrown) 400098
400105400105
27
Flue Brusl-I (1101 ShOWll) 400139400139
400139
28
Nipple 400225
400225
40-0225
29
Bus~)lng 9021 790~)1902179051
902179051
30
Coupling 90220 1O~J1
902201051
902201051
31
Burner 40 1301
40 1302
40 1302
J) Burner Gasket (Included WIth burner)
400277
400277
400277
33
Fiberglas Rope 403254
40-325440-3254
L_~_~__

--\
\33
FIBERGLAS
ROPE
20,~ MALE THREADS}'
" \ / STEAM
VCOUPLING ONLY
30~t::coe:;;··..
11
58
~~
I
I
--- ORDER
CONTRa LS
BY MFG'S
P!N I
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