SMC Networks EXW1-RL Series User manual

No.DOC1046608
PRODUCT NAME
Compact Wireless Remote
MODEL / Series / Product Number
EXW1-RL*
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Contents
Safety Instructions ····························································································2
Precautions regarding the Radio Law··································································6
EXW1-A11*··········································································································································· 6
Precautions for Handling ···················································································8
Important Instructions concerning the Wireless System······································ 10
SMC Wireless System······················································································ 11
Features and Summary ··························································································································11
System Configuration·····························································································································12
System compatibility ······························································································································13
How to Order ·······································································································································19
Summary of Product parts ··············································································· 20
EXW1-RLAPA8C ··································································································································20
EXW1-RLBPA7C ··································································································································24
EXW1-A11*··········································································································································28
Setting and Adjustment ··················································································· 29
Flow chart for operating the wireless system·······························································································29
Mounting and Installation of Units ···································································· 30
EXW1-RL*···········································································································································30
Troubleshooting ····························································································· 34
Technical Information ······················································································ 40
I/O Map···············································································································································40
Parameters ···········································································································································45
Specifications································································································· 53
Dimensions··········································································································································53
Specifications Table·······························································································································55
Accessories ··································································································· 58
Accessory List ······································································································································58
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Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage. These
instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They
are all important notes for safety and must be followed in addition to International Standards (ISO/IEC)*1), and
other safety regulations.
1) ISO 4414: Pneumatic fluid power - General rules and safety requirements for systems and their components
ISO 4413: Hydraulic fluid power - General rules and safety requirements for systems and their components
IEC 60204-1: Safety of machinery - Electrical equipment of machines - Part 1: General requirements
ISO 10218-1: Robots and robotic devices - Safety requirements for industrial robots - Part 1:Robots
etc.
Danger
Danger indicates a hazard with a high level of risk which, if not avoided, will result
in death or serious injury.
Warning
Warning indicates a hazard with a medium level of risk which, if not avoided, could
result in death or serious injury.
Caution
Caution indicates a hazard with a low level of risk which, if not avoided, could result
in minor or moderate injury.
Warning
1. The compatibility of the product is the responsibility of the person who designs the equipment or
decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific
equipment must be decided by the person who designs the equipment or decides its specifications based on
necessary analysis and test results. The expected performance and safety assurance of the equipment will be
the responsibility of the person who has determined its compatibility with the product. This person should also
continuously review all specifications of the product referring to its latest catalog information, with a view to
giving due consideration to any possibility of equipment failure when configuring the equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly. The assembly, operation and
maintenance of machines or equipment including our products must be performed by an operator who is
appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
1. The inspection and maintenance of machinery/equipment should only be performed after measures to
prevent falling or runaway of the driven objects have been confirmed.
2. When the product is to be removed, confirm that the safety measures as mentioned above are implemented
and the power from any appropriate source is cut, and read and understand the specific product
precautions of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Our products cannot be used beyond their specifications. Our products are not developed,
designed, and manufactured to be used under the following conditions or environments. Use
under such conditions or environments is not covered.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to
direct sunlight.
2. Use for nuclear power, railways, aviation, space equipment, ships, vehicles, military application, equipment
affecting human life, body, and property, fuel equipment, entertainment equipment, emergency shut-off
circuits, press clutches, brake circuits, safety equipment, etc., and use for applications that do not conform
to standard specifications such as catalogs and operation manuals.
3. Use for interlock circuits, except for use with double interlock such as installing a mechanical protection
function in case of failure. Please periodically inspect the product to confirm that the product is operating
properly.
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Safety Instructions
Caution
We develop, design, and manufacture our products to be used for automatic control equipment, and
provide them for peaceful use in manufacturing business.
Use in non-manufacturing business is not covered.
Products we manufacture and sell cannot be used for the purpose of transactions or certification specified in the
Measurement Act.
The new Measurement Act prohibits use of any unit other than SI units in Japan.
Limited warranty and Disclaimer/Compliance Requirements
The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance Requirements”.
Read and accept them before using the product.
Limited warranty and Disclaimer
1. The warranty period of the product is 1 year in service or 1.5 years after the product is delivered, whichever is
first.∗2)
Also, the product may have specified durability, running distance or replacement parts. Please consult your
nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our responsibility, a
replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other damage incurred due to
the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in the
specified catalog for the particular products.
*2) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to
the deterioration of rubber material are not covered by the limited warranty
Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of mass destruction
(WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are governed by the relevant
security laws and regulations of the countries involved in the transaction. Prior to the shipment of a SMC
product to another country, assure that all local rules governing that export are known and followed.
Caution
SMC products are not intended for use as instruments for legal metrology.
Products that SMC manufactures or sells are not measurement instruments that are qualified by pattern
approval tests relating to the measurement laws of each country.
Therefore, SMC products cannot be used for business or certification ordained by the measurement laws of
each country.
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Operator
This operation manual is intended for those who have knowledge of machinery using
pneumatic equipment, and have sufficient knowledge of assembly, operation and maintenance
of such equipment. Only those persons are allowed to perform assembly, operation and
maintenance.
Read and understand this operation manual carefully before assembling, operating or providing
maintenance to the product.
■Safety Instructions
Warning
■Do not disassemble, modify (including changing the printed circuit board) or repair.
An injury or failure can result.
■Do not operate or set with wet hands.
This may lead to an electric shock.
■Do not operate the product outside of the specifications.
Do not use for flammable or harmful fluids.
Fire, malfunction, or damage to the product can result.
Verify the specifications before use.
■Do not operate in an atmosphere containing flammable or explosive gases.
Fire or an explosion can result.
This product is not designed to be explosion proof.
■If using the product in an interlocking circuit:
•Provide a double interlocking system, for example a mechanical system.
•Check the product regularly for proper operation.
Otherwise malfunction can result, causing an accident.
■The following instructions must be followed during maintenance:
•Turn off the power supply.
•Stop the air supply, exhaust the residual pressure and verify that the air is released before performing
maintenance.
Otherwise an injury can result.
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Caution
■When handling the unit or assembling/replacing units:
•Do not touch the sharp metal parts of the connector or plug for connecting units.
•Take care not to hit your hand when disassembling the unit.
The connecting portions of the unit are firmly joined with seals.
•When joining units, take care not to get fingers caught between units.
An injury can result.
■After maintenance is complete, perform appropriate functional inspections.
Stop operation if the equipment does not function properly.
Safety cannot be assured in the case of unexpected malfunction.
■Provide grounding to assure noise resistance of the Fieldbus system.
Individual grounding should be provided close to the product with a short cable.
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Precautions regarding the Radio Law
EXW1-A11*
Caution
Notice:
Changes or modifications not expressly approved by the manufacturer could void the user's authority to operate the
equipment.
NOTE:
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of
the FCC rules.
These limits are designed to provide reasonable protection against harmful interference in a residential installation.
This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance
with the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television reception, which can be determined by turning
the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following
measures:
1. Reorient or relocate the receiving antenna.
2. Increase the separation between the equipment and receiver.
3. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
4. Consult the dealer or an experienced radio/TV technician for help.
This equipment has been tested and found to comply with Part 15 of the FCC Rules. Operation is subject
to the following two conditions:
(1) This device may not cause harmful interference
(2) This device must accept any interference received, including interference that may cause undesired operation.
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and (2) this device must accept any interference
received, including interference that may cause undesired operation.
This device is authorized under Title 47 CFR 15.519 (the FCC Rules and Regulations).
The operation of this device is subject to the following restriction:
The changes or substitutions of the antennas which are furnished with the device is prohibited.
FCC ID : 2AJE7SMC-WEX08
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This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two
conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including
interference that may cause undesired operation of the device.
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence.
L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur
de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le
fonctionnement.
Caution
This device and its antenna(s) must not be co-located or operation in conjunction with any other antenna or transmitter.
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority
to operate the equipment.
"Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must
accept any interference, including interference that may cause undesired operation of the device."
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence.
L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil nedoit pas produire de brouillage, et (2) l'utilisateur
de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le
fonctionnement.
"This Class B digital apparatus complies with Canadian ICES-003."
Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada.
“This device and its antenna(s) must not be co-located or operating in conjunction with any other antenna or transmitter.”
Cet appareil et son antenne (s) ne doit pas être co-localisés ou fonctionnant en conjonction avec une autre antenne ou
transmetteur.
“This equipment should be installed and operated with a minimum distance of 20cm between the radiator and your body”
Cet équipement doit être installé et utilisé à une distance minimale de 20cm entre le radiateur et votre corps.
NCC 警語
取得審驗證明之低功率射頻器材，非經核准，公司、商號或使用者均不得擅自變更頻率、加大
功率或變更原設計之特性及功能。低功率射頻器材之使用不得影響飛航安全及干擾合法通信；
經發現有干擾現象時，應立即停用，並改善至無干擾時方得繼續使用。前述合法通信，指依電
信管理法規定作業之無線電通信。低功率射頻器材須忍受合法通信或工業、科學及醫療用電波
輻射性電機設備之干擾。
"Este equipamento não tem direito à proteção contra interferência prejudicial e não pode causar interferência em sistemas
devidamente autorizados"
“Para maiores informações, consulte o site da ANATEL – www.anatel.gov.br"
La operación de este equipo está sujeta a las siguientes dos condiciones: (1) es posible que este equipo
o dispositivo no cause interferencia perjudicial y (2) este equipo o dispositivo debe aceptar cualquier
interferencia, incluyendo la que pueda causar su operación no deseada.
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Precautions for Handling
○Follow the instructions given below for selecting and handling.
●The instructions on design and selection
Product specifications
•Use within the specified voltage.
Otherwise, failure or malfunction can result.
•The power is supplied from the circuit reinforced or double-insulated from MAINS.
•The direct current power supply used should be UL approved as follows.
UL1310 Class 2 power supply unit or UL61010-1 LIM (Limited Energy Circuit).
•All external circuits should also be connected to a circuit that is reinforced or double-insulated
from the MAINS and free from risk of electric shock and fire hazard.
•Reserve a space for maintenance.
Design the system to allow the required space for maintenance.
•Do not remove the label.
This can lead to incorrect maintenance, or misreading of the operation manual, which can cause damage or
malfunction to the product.
It may also result in nonconformity to safety standards.
•Beware of inrush current when the power supply is turned on.
An initial charge current may activate the over current protection function depending on the connected load,
resulting in the unit malfunctioning.
•For UL/cUL certification, install in a distribution box or other container.
(EXW1-RLBPA7C and EXW1-A1*).
●Product Handling
Mounting
•Do not drop, hit or apply excessive shock to the product.
Otherwise damage to the internal parts can result, causing malfunction.
•Tighten to the specified tightening torque.
If the tightening torque is exceeded, the mounting screws can be broken.
If the screws are tightened to a different torque, IP67 will not be achieved.
•Never mount the product in a location that will be used as a foothold.
The product may be damaged if excessive force is applied by stepping or climbing onto it.
Wiring (Including connecting/disconnecting of the connectors)
•Avoid bending or stretching the cables repeatedly, or placing a heavy load or apply force to the product.
Applying repeated bending and tensile stress to the cable may cause broken wires.
•Wire correctly.
Incorrect wiring may cause malfunction of or damage to the wireless system.
•Do not perform wiring while the power is on.
Otherwise the wireless system may be damaged or malfunction.
•Do not route wires and cables together with power or high voltage cables.
The product can malfunction due to interference of noise and surge voltage from power and high voltage cables
close to the signal line.
Route the wires of the wireless system separately from power or high voltage cables.
•Confirm correct insulation of wiring.
Poor insulation (interference with other circuits, poor insulation between terminals, etc.) can apply excessive
voltage or current to the wireless system causing damage to it.
•When a wireless system is installed in machinery/equipment, provide adequate protection against noise
by using noise filters, etc.
Noise in signal lines may cause malfunction.
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Operating environment
•Select the correct type of enclosure according to the operating environment.
IP67 protection class is achieved when the following conditions are met.
(1) The units are connected correctly using power supply cables and communication cables with M12 (or M8)
connectors.
(2) Suitable mounting of each unit and manifold valve.
(3) Be sure to fit a water resistant cap on any unused connectors.
If using in an environment that is exposed to water splashes, please take protective measures, such as using a
cover.
Do not use in an atmosphere having water, water steam, or where there is direct contact with any of these. These
may cause failure or malfunction.
•Do not use the product in a place where the product could be splashed by oil or chemicals.
Operating in environments with coolants, cleaning solvents, various oils or chemicals may cause adverse effects
(failure, malfunction) to the unit even in a short period of time.
•Do not use the product in an environment where corrosive gases or fluids can be splashed.
Otherwise damage to the unit can result, causing malfunction.
•Do not use in an area where surges are generated.
If there is equipment generating large surge near the unit (magnetic type lifter, high frequency inductive furnace,
welding machine, motor, etc.), this can cause deterioration of the internal circuitry element of the unit or result in
damage. Take measures against the surge sources, and prevent the lines from coming into close contact.
•When a surge-generating load such as a relay, valve, or lamp is directly driven, use the product with
built in surge protection.
Direct drive of a load generating surge voltage can damage the unit.
•The product is CE marked, but is not immune to lightning strikes. Take measures against lightning
strikes in the system.
•Prevent foreign matter such as dust or wire debris from entering inside the product.
Otherwise it can cause damage or malfunction.
•Mount the product in a place that is not exposed to vibration or impact.
Otherwise it can cause damage or malfunction.
•Do not use the product in an environment that is exposed to temperature cycles.
Heat cycles other than ordinary changes in temperature can adversely affect the inside of the product.
•Do not expose the product to direct sunlight.
If using in a location directly exposed to sunlight, shade the product from the sunlight.
Otherwise it can cause damage or malfunction.
•Keep within the specified ambient temperature range.
Otherwise malfunction can result.
•Do not operate close to a heat source, or in a location exposed to radiant heat.
Otherwise malfunction can result.
Adjustment and Operation
•Perform settings suitable for the operating conditions.
Incorrect setting can cause operation failure.
(Refer to "Setting and Adjustment".)
•Please refer to the PLC manufacturer's manual, etc. for details of PLC-side programming and
addresses.
For the PLC protocol and programming, refer to the relevant manufacturer's documentation.
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Maintenance
•Turn off the power supply, stop the supplied air, exhaust the residual pressure and verify the release
of air, before performing maintenance.
Otherwise safety is not assured due to an unexpected malfunction or incorrect operation.
•Perform regular maintenance and inspections.
There is a risk of unexpected operation due to malfunction of the equipment.
•After maintenance is complete, perform appropriate functional inspections.
Stop operation if the equipment does not function correctly.
Otherwise safety cannot be assured due to an unexpected malfunction or incorrect operation.
•Do not use solvents such as benzene, thinner, etc. to clean each unit.
These can damage the surface of the body and erase the markings on the product.
Use a soft cloth to remove stains.
For heavy stains, use a damp cloth that has been soaked with diluted neutral detergent and fully squeezed, then
wipe up the stains again with a dry cloth.
Important Instructions concerning the
Wireless System
●Connect the wireless adapter to this product.
●The wireless adapter (EXW1-A11*) and the wireless remote (EXW1-RD*) are certified as wireless
equipment in accordance with the Radio Act and the certification of construction type has been
obtained. Customers do not need to apply for a license to use this equipment.
Be sure to comply with the following precautions.
•Do not disassemble or modify the product. Disassembly and modification are prohibited by law.
•Attach and use the supplied antenna set (EXW1-EA1) as an external antenna of the wireless remote
(EXW1-RD*).
The law forbids the use of antennas and coaxial cables that are not sold by SMC.
•This product is compliant with the Radio Act in Japan, European countries and the US. For use in
other countries, please consult SMC. For the latest information, refer to the catalog on the website
below.
URL https://www.smcworld.com
●This product communicates using radio waves, and the communication may be temporarily interrupted
due to the ambient environments and operating methods. SMC will not be responsible for any
secondary failure which may cause an accident or cause damage to other devices or equipment.
●When several units are installed close to each other, slight interference may occur due to the
characteristics of the wireless product.
●Radio waves emitted by this product may adversely affect implantable medical devices such as
implantable cardiac pacemakers and brillators.
For precautions regarding the use of equipment or devices that may adversely affect performance,
refer to the catalog or instruction manuals for the equipment or devices, or contact the manufacturers
directly.
●The communication performance is affected by the ambient environment, so please perform
communication testing before use.
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SMC Wireless System
Features and Summary
SMC Wireless Products, EX600-W and EXW1 series products, are modular devices consisting of a gateway
(hereafter referred to as a Base) and wireless devices (hereafter referred to as Remotes).
From an upper-level (PLC) control component, a Base appears to be a single system including Remotes
paired with it. For the number of input/output points per system, refer to the manual of each base.
Bases and Remotes are designed to be identifiable by registering their uniquely assigned PIDs (Product IDs)
with each other and operate therefore function without conflicts even when several Bases and Remotes
operate in the same area.
The packet of the wireless transmit and receive data is encrypted. It is therefore difficult to manipulate the
data.
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System Configuration
EXW1 series
EX600-W Series
<Remote>
<Base>
For settings and other information, refer to the
operation manuals for EX600-WSV* and the
connected digital and analog units.
PLC compatible with EX600-W and EXW1 series communication protocols.
Connected input/output/IO-Link devices.
EXW1 series
EX600-W Series
For settings and other information, refer to
the operation manual for EX600-
WEN/WPN*.
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System compatibility
Mixed use with EX600-W Series
Although it is possible to use with EX600-W series, the operating conditions must comply with the
specifications of the existing wireless system. Note that the following functions may be restricted:
•Communication distance
The maximum communication distance will vary depending upon the system configuration. Please see
the details in the table on the next page.
•Protocol
This refers to the wireless communication version. For more details, check the system settings of the
Base.
•Frequency channel select function (F.C.S.)
The frequency channel to use can be selected using this function.
* The number of selectable frequency channels varies depending on the country of use.
For more details, check the product number.
Number of selectable frequency channels
Applicable country
Min. 5 channels, Max. 79 channels
Certified countries except for the U.S., Canada,
South Korea, Brazil, Taiwan, Argentina, and Mexico.
Min. 15 channels, Max. 79 channels
Certified countries including the U.S., Canada,
South Korea, Brazil, Taiwan, Argentina, and Mexico.
* If no channel is selected, communication is established on 79 channels by default.
* For the latest information, refer to the catalog on the website below.
URL https://www.smcworld.com
The figure below shows an example where only the frequency channels that do not clash with two wireless
LAN channels are used for wireless communication.
•WEB function (supported only by EX600-WEN/WPN)
Various product settings and communication statuses can be checked by accessing EX600-WEN/WPN
from a PC.
1ch to 79ch
Communication is established only on frequency
channels selected using F.C.S.
No communication
Frequency channel
No communication
Frequency channel
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Refer to the system configuration example below.
System configuration example
Applicable function
No.
Wireless
Base
Wireless
Remote
Communication
distance
Protocol
Frequency
channel
select function
(F.C.S.)
1
EXW1
EXW1
Up to 100 m
V.1.0/
V.2.0*1
Available*2
2
EXW1
EXW1+EX600
*3
V.1.0
NA
3
EXW1
EX600
Up to 10 m
V.1.0
NA
4
EX600
EXW1
Up to 10 m
V.1.0
NA
5
EX600
EXW1+EX600
Up to 10 m
V.1.0
NA
6*4
EX600
EX600
Up to 10 m
V.1.0
NA
7*5
EXA1
EXW1-RL*
Up to 100 m
V.2.0
NA
*1: For more details, check the system settings of the Base.
*2: Only available in Protocol V.2.0.
*3: Up to 100 m between an EXW1 series Base and Remote, and up to 10 m between an
EXW1 series Base and an EX600-W series Remote.
*4: This configuration consists solely of EX600-W series units; refer to the operation manual of
the product in use for the further details.
*5: When EXA1 series is paired, I/O map and parameters are fixed at default.
Refer to I/O map (page 40) and parameters details (page 45).
○ System configuration example 1
Wireless Base: EXW1-BECAC
Wireless Remote: EXW1 series
<Wireless Base>
<Wireless Remote>
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○ System configuration 2
Wireless Base: EXW1-BECAC
Wireless Remote: EXW1 series, EX600-W series
<Wireless Base>
<Wireless Remote>
EXW1 series
EX600-W Series
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○ System configuration 3
Wireless Base: EXW1-BECAC
Wireless Remote: EX600-W
<Wireless Base>
<Wireless Remote>
EX600-W Series
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○ System configuration 4
Wireless Base: EX600-W series
Wireless Remote: EXW1 series
○ System configuration 5
Wireless Base: EX600-W series
Wireless Remote: EXW1 series, EX600-W series
<Wireless Base>
EX600-W Series
<Wireless Remote>
<Wireless Base>
EX600-W Series
<Wireless Remote>
EXW1 series
EX600-W Series
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○ System configuration 6
Wireless Base: EX600-W series
Wireless Remote: EX600-W series
For system configurations of EX600-W series, refer to the operation manual of the product in use for the
further details.
○ System configuration 7
Wireless Base: EXA1 series
Wireless Remote: EXW1-RL* series
EXA1 series
EXW1-RL*
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How to Order
The product system, model names and part numbering system of SMC wireless systems are as follows.
<Compact wireless Remotes>
This product line-up consists of 2 models, namely EXW1-RLAPA8C, EXW1-RLBPA7C
<Wireless Adapter>
This product line-up consists of two models, namely EXW1-A11E and EXW1-A11N.
EXW1-A11E
EXW1-A11N
EXW1-RLAPA8C LA A8 E
EXW1-RLBPA7C LB A7 N
R：Wireless Remote
EXW1：Product series
A1
R
EXW1
1
A8：M12 connector 4 IO-Link port
1：Serial number
E: Certified countries except for the U.S., Canada,
South Korea, Brazil, Taiwan, Argentina, and Mexico.
N : Certified countries including the U.S., Canada,
South Korea, Brazil, Taiwan, Argentina, and Mexico.
A1：Wireless Adapter
P
A7：M12 connector 2 IO-Link port
C
C：Wireless Adapter
P：PNP type
LB：IO-Link Master ClassB
LA：IO-Link Master ClassA
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