SMC Networks EXW1-RLAPA8C Series User manual

EXW1-TF223-045EN
Page 1 of 3
Instruction Manual
SMC Wireless System - Compact Remote
Series EXW1-RLAPA8C / -RLBPA7C
The intended use of this product is to provide a connection from theSMC
wireless communication system to IO-Link and pneumatic devices.
1 Safety Instructions
These safety instructions are intended to prevent hazardous situations
and/or equipment damage. These instructions indicate the level of
potential hazard with the labels of “Caution,” “Warning” or “Danger.”
They are all important notes for safety and must be followed in addition
to International Standards (ISO/IEC)*1), and other safety regulations.
*1) ISO 4414: Pneumatic fluid power —General rules and safety
requirements for systems and their components.
ISO 4413: Hydraulic fluid power —General rules and safety
requirements for systems and their components
IEC 60204-1: Safety of machinery - Electrical equipment of machines.
Part 1: General requirements
ISO 10218-1: Robots and robotic devices - Safety requirements for
industrial robots - Part 1: Robots
•Keep this manual in a safe place for future reference.
•Refer to the product catalogue, Operation Manual and Handling
Precautions for SMC Products for additional information.
Danger
Danger indicates a hazard with a high level of risk which, if
not avoided, will result in death or serious injury.
Warning
Warning indicates a hazard with a medium level of risk
which, if not avoided, could result in death or serious injury.
Caution
Caution indicates a hazard with a low level of risk which, if
not avoided, could result in minor or moderate injury.
Warning
•Always ensure compliance with relevant safety laws and
standards.
All work must be carried out in a safe manner by a qualified person in
compliance with applicable national regulations.
2 Specifications
2.1 General specifications
2 Specifications (continued)
2.2 EXW1-RL# specifications
Model
EXW1-RLAPA8C
EXW1-RLBPA7C
Port class
Class A
Class B
Transmission
speed
COM1 (4.8 kbps), COM2 (38.4 kbps), COM3
(230.4 kbps) automatically switches depending
on connected device
IO-Link version
Version 1.1
Number of ports
Max. 4
Max. 2
US1 Power supply
current (between
L+ and L-)
0.5 A / connector
(1 A / unit) max.
0.3 A / connector
(0.6 A / unit) max.
US2 Power supply
(between P24 and
N24)
－
1.6 A / connector
2 A / unit max.
Electrical
US1 (for
control) power
supply voltage
24 VDC +/-10 %
US2 (for
output) power
supply voltage
24 VDC +/-10 %
Current
consumption
100 mA or less
Digital Input
Number of pins
2
4
4
Input polarity
PNP
Protection
Short circuit protection
ON input
current
2.5 mA
Typ.
5.8 mA
Typ.
5.8 mA Typ.
ON voltage
13 V or more
OFF voltage
8 V or less
Digital Output
Number of pins
2,4
4
Output type
PNP
Max. load
current (C/Q)
0.25 A / output
(from the power supply for control / input)
Protection
Short circuit prevention
2.3 EXW1-A11# wireless adapter specifications
Item
Specification
US1 (for control) power
supply voltage
24 VDC +/-10 %
Current consumption
50 mA or less
2.4 Wireless Communication specifications
Item
Specifications
Protocol
SMC original protocol
(SMC encryption)
Radio wave type (spread)
Frequency Hopping Spread Spectrum
(FHSS)
Frequency band
2.4 GHz (2403 to 2481 MHz)
Frequency channel select
function (F.C.S.)
Supported *1
Frequency channel
79 ch max. (Bandwidth: 1.0 MHz)
Communication speed
250 kbps (v1.0) / 1 Mbps (v2.0) *2
Frequency hopping cycle
5ms (v1.0) / 2ms (v2.0)
Communication distance
Up to 100 m line of sight
(depending on the environment)
Radio Law certificates
Refer to the official SMC website for the
latest information as to which countries
the product is certified.
*1: The number of selectable frequency channels varies depending on
the product number.
*2: Select a protocol before performing pairing (v2.0: 1 Mbps, v1.0: 250
kbps). Different communication speeds are mutually incompatible.
3 Name and Function of parts
•EXW1-RLAPA8C
•EXW1-RLBPA7C
No.
Name
Application
1
Mounting hole
Mounting holes for compact wireless
remote (2 x M4).
2
ADPTR Connector
Connector for wireless adapter cable.
3
PORT1 Connector
Connector for IO-Link communication.
4
PORT2 Connector
Connector for IO-Link communication.
5
PWR Power supply
connector
Supplies power to the compact wireless
remote.
6
FE terminal
To be connected to Ground (for improved
noise immunity).
7
LED indicator
Indicates the status of the compact
wireless remote or IO-Link device.
8
FN (Pairing button)
Press the button to select pairing mode.
•EXW1-A11#
No.
Name
Application
1
Connector
Connector for Wireless Adaptor cable.
2
Nut
For mounting.
3
LED display
Indicates the status of the adaptor.
* Use the wireless adapter cable specified to connect to the wireless
adapter.
•Ground connection
The Ground connection to the FE terminal (M4 mounting hole) for the
EXW1-RL# should be as close as possible to the product and the
grounding wire should be as short as possible.
4 Installation
4.1 Installation Warning
•Do not install the product unless the safety instructions have been read
and understood.
4.2 Mounting the Compact Remote unit
•Mount the unit with M4 screws (not supplied) using the 2 mounting
holes in the unit (Recommended torque: 0.8 ±10% N•m).
•Mount the product using 2 screws.
4.3 Mounting the Wireless Adaptor (EXW1-A11#)
•Mounting on a flat surface
(1) Attachment of installation plate
Attach the installation plate in the required location using either of the
following two methods.
Installation using M3 screws x 4 positions
The recommended tightening torque is 0.4 N•m ± 10% (screws are
not included).
Installation using M4 screws x 2 positions
The recommended tightening torque is 0.6 N•m ± 10% (screws are
not included).
(2) Installation of wireless adaptor
Clip the wireless adaptor onto the installation plate as shown below
and secure the adaptor in place using the M10 nut already fitted to
the wireless adaptor. The recommended tightening torque is 0.9 N•m
± 10%.
Item
Specification
Enclosure rating
IP67
Ambient operating temperature
-10 to +50°C
Ambient storage temperature
-20 to +60°C
Ambient humidity
35 to 85% RH (no condensation)
Withstand voltage
(EXW1-RL#)
500 VAC for 1 minute between
external terminals (including the FE
terminal) and enclosurescrews
Insulation resistance
(EXW1-RL#)
10 MΩ or more (500 VDC between
external terminals (including the FE
terminal) and enclosure screws
Vibration resistance
EN61131-2 compliant:
5 f < 8.4 Hz 3.5 mm
8.4 f < 150 Hz 9.8 m/s2
Impact resistance
EN61131-2 compliant:
147 m/s2, 11 ms
Weight (EXW1-RL# + A11#)
150 g + 40 g
ORIGINAL INSTRUCTIONS

EXW1-TF223-045EN
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4 Installation (continued)
(3) Connection of the cable for wireless adaptor
Connect the cable between the compact remote and the wireless
adaptor.
•Mounting on a curved surface
(1) Thread 2 x cable ties through the installation plate at the top and
bottom.
(2) Secure the wireless adaptor to the installation plate and then secure
in the required position by tightening the cable ties.
4.4 Environment Warning
•Do not use in an environment where corrosive gases, chemicals, salt
water or steam are present.
•Do not use in an explosive atmosphere.
•Do not expose to direct sunlight. Use a suitable protective cover.
•Do not install in a location subject to vibration or impact in excess of
the product specifications.
•Do not mount in a location exposed to radiant heat that would result in
temperatures in excess of the product’s specifications.
5 Wiring
5.1 Wiring Connections –EXW1-RLAPA8C
•Power supply connector (PWR)
No.
Signal
Description
M12, 4-pin, plug
A code
1
24 V (US1)
24 VDC (US1): Input
2
N.C
N.C
3
0 V (US1)
0 VDC (US1)
4
N.C
N.C
•Communication connector for IO-Link / Digital I/O (PORT1 / PORT2)
No.
Signal
Description
M12, 5-pin, socket
A code
1
L+
24 VDC (US1): Output
2
C/Q
IO-Link communication
Digital input (PNP)
Digital output (PNP)
3
L-
0 VDC (US1)
4
C/Q
IO-Link communication
Digital input (PNP)
Digital output (PNP)
5
N.C
N.C
5 Wiring (continued)
•Connector for wireless adapter (ADPTR)
No.
Signal
Description
M8, 4-pin, socket
1
24V (US1)
24 VDC (US1): Output
2
Internal BUS B
Communication B
3
0V (US1)
DC 0V (US1)
4
Internal BUS A
Communication A
5.2 Wiring Connections –EXW1-RLBPA7C
•Power supply connector (PWR)
No.
Signal
Description
M12, 4-pin, plug
A code
1
24 V (US1)
24 VDC (US1): Input
2
24 V (US2)
24 VDC (US2): Input
3
0 V (US1)
0 VDC (US1)
4
0 V (US2)
0 VDC (US2)
•Communication connector for IO-Link / Digital I/O (PORT1 / PORT2)
No.
Signal
Description
M12, 5-pin, socket
A code
1
L+
24 VDC (US1): Output
2
P24
24 VDC (US2): Output
3
L-
0VDC (US1)
4
C/Q
IO-Link communication
Digital input (PNP)
Digital output (PNP)
5
N24
0VDC (US2): Output
•Connector for wireless adapter (ADPTR)
No.
Signal
Description
M8, 4-pin, socket
1
24V (US1)
24 VDC (US1): Output
2
Internal BUS B
Communication B
3
0V (US1)
DC 0V (US1)
4
Internal BUS A
Communication A
Note: All unused connectors must be fitted with a seal cap.
6 Setting
6.1 Flow chart for using the wireless system.
•To use SMC wireless units (Base and Remotes), they need to be set
up using an NFC reader/writer and the I/O Configurator.
•Refer to the operation manual for the product in use for further details.
•The EXW1-RL* series compact remote does not support the NFC and
the default mode is pairing mode.The operating mode can be changed
from pairing mode to operating mode using the FN button.
7 LED Display
•The LED indicators at the top left of the compact Wireless Remote
indicate the power supply, communication and diagnostic status.
7.1 EXW1-RLAPA8C
•LED status of PWR, MS, W-SS and W-NS.
7 LED Display (continued)
•The LED indicator for P1 to P4 are different for each connector pin
number function.
Connector
LED
Pin No.
Function
PORT1
P1
4
Default setting: C/Q (can be
changed DI, DO, Inactive with
parameters).
P3
2
Default setting: DI (can be
changed C/Q, DO, Inactive with
parameters).
PORT2
P2
4
Default setting: C/Q (can be
changed DI, DO, Inactive with
parameters).
P4
2
Default setting: DI (can be
changed C/Q, DO, Inactive with
parameters).
7 LED Display (continued)
•LED status of P1 to P4.
LED
Function
LED status
Description
P1
P2
P3
P4
Deactivated
OFF
Port disabled
Red ON
Short circuit detection (L+)
C/Q
(IO-Link
comms.)
Green ON
IO-Link device communicating.
Green flashing
(1 Hz)
IO-Link device disconnected.
Green flashing
(2 Hz)
Either of the following conditions
are detected:
•Connected IO-Link device
matching error.
•Data size error.
•Data storage writing error.
Red ON
Short circuit detection (L+ or C/Q).
OFF
•The L+ power supply is OFF.
DI (Input)
Orange ON
Input signal ON
Red ON
Short circuit detection (L+)
OFF
Input signal OFF
DO (Output)
Orange ON
Output signal ON
Red ON
Short circuit detection (L+ or C/Q)
OFF
Output signal OFF
7.2 EXW1-RLBPA7C
•LED status of PWR, MS, W-SS and W-NS.
LED
LED status
Operation
PWR
Green ON
US1 (for control) power supply is ON
OFF
US1 (for control) power supply is OFF
MS
Green ON
Operating normally
Green flashing
(1 Hz)
US1 (for control) power supply voltage level is
abnormal.
Red flashing
(1 Hz)
Recoverable error is detected.
(LED flashes when more than one diagnostic
information item is detected).
•US1 (for control) power supply short circuit
detection (L+ or C/Q).
•Number of system inputs/outputs setting
error.
•Wireless adapter internal connection error.
•Connected device matching error.
•Process data mapping size error.
Red ON
Unrecoverable error is detected.
OFF
•US1 (for control) power supply is OFF.
•Wireless adapter is not connected.
W-SS
Green ON
Level of received radio wave power of all the
connected Remotes is 3 (-70dBm or more).
Green flashing
(1 Hz)
Level of received radio wave power of some
connected Remotes is 2 (-70dBm to -80dBm).
Green flashing
(2 Hz)
Level of received radio wave power of some
connected Remotes is 1 (-80dBm to -89dBm).
Red flashing
Wireless Base that supports protocol V.1.0 is
not connected.
Orange
flashing
Wireless Base that supports protocol V.2.0 is
not connected.
OFF
•US1 (for control) power supply is OFF.
•Wireless Base not registered.
W-NS
Green ON
Wireless Base connected correctly.
Red flashing
Wireless Base not registered.
Red ON
Wireless Base not connected (Unrecoverable
error in wireless communication).
Wireless communication connection is being
configured (Pairing).
Orange ON
Force ON mode.
OFF
•US1 (for control) power supply is OFF.
•Wireless Base not registered.
1
2
4
3
2
4
1
3
1
2
4
3
2
4
1
3
Release the FN
button >8 sec.
or
Press and hold the
FN button >8 sec.
Press the
FN button
>2 sec.
In the
process of
Pairing
Normal
operation
mode
In the
process of
Pairing
Press the
FN button
once.
After pairing this
Remote successfully
with the Base,
automatically return to
Normal operation mode.
Pairing not performed (default)
Pairing performed
V1.0: W-SS Red flashing
V2.0: W-SS Orange flashing
Press the pairing
button for 2 seconds
or more.
Release the button when
W-NS flashes Orange.
Then press the button once.
Pairing completed (W-NS
flashing Green / Red)
Red / Green
flashing
LED
LED status
Operation
PWR
Green ON
US1 (for control) power supply is ON
Green flashing
US2 (for output) power supply voltage level is
abnormal.
OFF
US1 (for control) power supply is OFF
MS
Green ON
Operating normally
Green flashing
(1 Hz)
US1 (for control) power supply voltage level is
abnormal.
Red flashing
(1 Hz)
Recoverable error is detected.
(LED flashes when more than one diagnostic
information item is detected).
US1 (for control: L+ or C/Q) or US2 (for
output: P24) power supply short circuit
detection).
•Number of inputs/outputs setting error.
•Wireless adapter internal connection error.
•Connected device matching error.
•Process data mapping size error.
Red ON
Unrecoverable error is detected.
OFF
•US1 (for control) power supply is OFF.
•Wireless adapter is not connected.
W-SS
Green ON
Level of received radio wave power of all the
connected Remotes is 3 (-70dBm or more).
Green flashing
(1 Hz)
Level of received radio wave power of some
connected Remotes is 2 (-70dBm to -80dBm).
Green flashing
(2 Hz)
Level of received radio wave power of some
connected Remotes is 1 (-80dBm to -89dBm).
Red flashing
Wireless Base that supports protocol V.1.0 is
not connected.
Orange
flashing
Wireless Base that supports protocol V.2.0 is
not connected.
OFF
•US1 (for control) power supply is OFF.
•Wireless Base not registered.
W-NS
Green ON
Wireless Base connected correctly.
Red flashing
Wireless Base not registered.
Red ON
Wireless Base not connected (Unrecoverable
error in wireless communication).
Wireless communication connection is being
configured (Pairing).
Orange ON
Force ON mode.
OFF
•US1 (for control) power supply is OFF.
•Wireless Base not registered.
Red / Green
flashing

EXW1-TF223-045EN
Page 3 of 3
7 LED Display (continued)
•The LED indicator for P1, P2 and P24 are different for each connector
pin number function.
Connector
LED
Pin No.
Function
PORT1
P1
4
Default setting: C/Q (can be
changed DI, DO, Inactive with
parameters).
P3
2
P24 (for output from US2)*1
PORT2
P2
4
Default setting: C/Q (can be
changed DI, DO, Inactive with
parameters).
P4
2
P24 (for output from US2) *1
*1: P24 (Pin 2) of PORT1 and PORT2 are common.
•LED status of P1, P2 and P24.
8 How to Order
Refer to the Operation manual or catalogue on the SMC website (URL:
https://www.smcworld.com) for How to Order information.
9 Outline Dimensions (mm)
Refer to the Operation manual or catalogue on the SMC website (URL:
https://www.smcworld.com) for Outline dimensions.
10 Maintenance
10.1 General Maintenance Caution
•Not following proper maintenance procedures could cause the product
to malfunction and lead to equipment damage.
•If handled improperly, compressed air can be dangerous.
•Maintenance of pneumatic systems should be performed only by
qualified personnel.
•Before performing maintenance, turn off the power supply and be sure
to cut off the supply pressure. Confirm that the air is released to
atmosphere.
•After installation and maintenance, apply operating pressure and
power to the equipment and perform appropriate functional and
leakage tests to make sure the equipment is installed correctly.
•If any electricalconnections are disturbed during maintenance, ensure
they are reconnected correctly and safety checks are carried out as
required to ensure continued compliance with applicable national
regulations.
•Do not make any modification to the product.
•Do not disassemble the product, unless required by installation or
maintenance instructions.
11 Limitations of Use
11.1 Limited warranty and Disclaimer/Compliance Requirements
Refer to Handling Precautions for SMC Products.
NOTE
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial
environment.
This equipment generates, uses, and can radiate radio frequency energy
and, if not installed and used in accordance with the instruction manual,
may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the
interference at his own expense.
•Influence of radio frequency on implantable medical devices:
The radio frequency generated by this product may give an adverse
effect on implantable medical devices, such as implantable cardiac
pacemakers and implantable cardioverter defibrillators.
Please read catalogues or instruction manuals of the equipment and
device which may be affected by radio frequencies for any instructions
for use or contact their manufacturers.
12 Product Disposal
This product shall not be disposed of as municipal waste. Check your
local regulations and guidelines to dispose of this product correctly, in
order to reduce the impact on human health and the environment.
13 Contacts
Refer to www.smcworld.com or www.smc.eu for your local distributor /
importer.
URL:
https://www.smcworld.com (Global) https://www.smceu.com (Europe)
SMC Corporation, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, Japan
Specifications are subject to change without prior notice from the manufacturer.
© SMC Corporation All Rights Reserved.
Template DKP50047-F-085N
LED
Function
LED status
Description
P1
P2
Deactivated
OFF
Port disabled
Red ON
Short circuit detection (L+)
C/Q
(IO-Link
comms.)
Green ON
IO-Link device communicating.
Green flashing
(1 Hz)
IO-Link device disconnected.
Green flashing
(2 Hz)
Either of the following conditions
are detected:
•Connected IO-Link device
matching error.
•Data size error.
•Data storage writing error.
Red ON
Short circuit detection (L+ or C/Q).
OFF
•The L+ power supply is OFF.
DI
(Input)
Orange ON
Input signal ON
Red ON
Short circuit detection (L+)
OFF
Input signal OFF
DO
(Output)
Orange ON
Output signal ON
Red ON
Short circuit detection (L+ or C/Q)
OFF
Output signal OFF
P24
P24
(Output)
Green ON
P24 ON
Red ON
Short circuit detection (P24)
OFF
P24 OFF