Smitec Cosmos series User manual

Smitec S.p.A., viale Vittorio Veneto 4, 24016 San Pellegrino Terme (BG), Ital , www.smitec.it

Installation, use and maintenance manual

BEFORE STARTING THE COSMOS 315 /325 /350 SERIES SERVO DRIVE,

CAREFULLY READ THIS MANUAL AND FOLLOW ALL INSTRUCTIONS, IN

ORDER TO ENSURE MA IMUM SAFETY

SERVODRIVES

COSMOS SERIES 315 /325 /350

The technical data and the drawings in this manual might have been modified later; always refer to

the latest version.

COSMOS DRIVER SERIES 3000 - USE AND MAINTENANCE MANUAL
CONTENTS
PREFACE                                                                                                                                       .........................................................................................................................   6
GENERAL WARNINGS                                                                                                                 .....................................................................................................   7
SAFETY INSTRUCTIONS                                                                                                              .................................................................................................   9
1 GENERAL INFORMATION                                                                                                                          ......................................................................................................................   9  
2 PRECAUTIONS DURING HANDLING AND ASSEMBLY                                                                                             .........................................................................................   9  
3 PRECAUTIONS AGAINST RISK OF ELECTRIC SHOCK                                                                                          .....................................................................................   10   
4 PRECAUTIONS AGAINST HOT COMPONENTS                                                                                                   ..............................................................................................   11   
PRODUCT FEATURES                                                                                                                 ...................................................................................................   12
1 DESCRIPTION                                                                                                                                    ...............................................................................................................................   12   
2 DRIVER MODELS                                                                                                                                 ............................................................................................................................   13   
2.1 Or er co es                                                                                                                           ........................................................................................................................   14
2.2 Mo el co e                                                                                                                            ........................................................................................................................   16
2.3 Accessories                                                                                                                           ........................................................................................................................   17
3 RATINGS                                                                                                                                         ....................................................................................................................................   18   
4 THERMAL DISSIPATION                                                                                                                         ....................................................................................................................   19   
5 AMBIENT SPECIFICATIONS                                                                                                                      .................................................................................................................   21   
6 ELECTROMAGNETIC COMPATIBILITY (EMC)                                                                                                  ............................................................................................   21   
7 PHYSICAL SPECIFICATIONS                                                                                                                     ................................................................................................................   22   
7.1 Weight                                                                                                                                  ...............................................................................................................................   22
7.2 Size of COSMOS Type 315X / 325X                                                                                           .......................................................................................   22
7.3 Size of COSMOS Type 3500/1 (first series)                                                                                ............................................................................   23
7.4 Size of COSMOS Type 3500/1 (secon  series)                                                                            .......................................................................   24
7.5 Size of COSMOS Type 3502                                                                                                     .................................................................................................   25
INSTALLATION                                                                                                                          ............................................................................................................   26
1 POSITIONING AND INSTALLATION                                                                                                              ........................................................................................................   26   
1.1 COSMOS Type 315X/325X                                                                                                       ...................................................................................................   26
1.2 COSMOS Type 3500/1 (first series)                                                                                          ......................................................................................   27
1.3 COSMOS Type 3500/1 (secon  series)                                                                                      .................................................................................   28
1.4 COSMOS Type 3502                                                                                                               ............................................................................................................   29
2 ELECTRICAL INSTALLATION                                                                                                                     ................................................................................................................   30   
2.1 Power installation                                                                                                                   ...............................................................................................................   30
2.2 Signal installation                                                                                                                   ................................................................................................................   31
2.3 Earth wiring                                                                                                                           .......................................................................................................................   32
3 CONNECTORS WIRING                                                                                                                          .....................................................................................................................   33   
3.1 Auxiliary power supply input (24VDC/J5 )                                                                                 .............................................................................   33
3.2 Main power supply input (LINE/J1)                                                                                          ......................................................................................   34
3.3 Motor output (MOTOR/J4)                                                                                                       ...................................................................................................   36
3.4 DC BUS power supply (DC BUS/J3)                                                                                          ......................................................................................   37
3.5 Dynamic brake output (BRAKE R/J2)                                                                                        ....................................................................................   38
3.6 Enco er 1 input (E1)                                                                                                              ...........................................................................................................   39
3.6.1 COSMOS Type 3XXX (first series)                                                                                                     ..................................................................................................   39
3.6.2 COSMOS Type 3XXX (secon  series)                                                                                                 .............................................................................................   40
3.7 Enco er input/output 2 (E2)                                                                                                    ................................................................................................   42
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COSMOS DRIVER SERIES 3000 - USE AND MAINTENANCE MANUAL
3.7.1 Enco er input                                                                                                                                ..............................................................................................................................   42
3.7.2 Enco er repetition output                                                                                                                .............................................................................................................   43
3.8 STO system I/O (STO)                                                                                                            ........................................................................................................   44
3.9 General I/O                                                                                                                           ........................................................................................................................   45
3.10 Fiel  Bus FLxIO/Sercos III/Mo bus TCP (F1, F2)                                                                     .................................................................   46
3.10.1 FLxIO connection                                                                                                                         ......................................................................................................................   46
3.10.2 SERCOS III/Mo bus TCP connection                                                                                               ...........................................................................................   46
3.11 Fiel  bus Sercos II (FRX, FTX)                                                                                               ...........................................................................................   47
3.12 Operator interface (HMI)                                                                                                       ...................................................................................................   47
3.13 USB (USB)                                                                                                                           ........................................................................................................................   47
4 WIRING DIAGRAM                                                                                                                               ..........................................................................................................................   48   
5 CHOICE OF THE WIRES AND FUSES                                                                                                           ......................................................................................................   49   
5.1 Protection for use exclusively in compliance with IEC 61800-5-1                                                 .............................................   49
5.2 Protection for UL applications accor ing to IEC/UL 61800-5-1 an  C22.2 No.274                          .....................   50
6  INSTALLATION CRITERIA FOR UL CERTIFICATION                                                                                           ......................................................................................   51   
SAFETY INTEGRATED SYSTEM                                                                                                 ....................................................................................   52
1 DESCRIPTION                                                                                                                                    ...............................................................................................................................   52   
2 OPERATION                                                                                                                                      .................................................................................................................................   52   
2.1 Signals                                                                                                                                  ...............................................................................................................................   52
2.2 Electrical specifications                                                                                                           ........................................................................................................   52
2.3 System status                                                                                                                        .....................................................................................................................   53
2.4 Intervention times                                                                                                                  ..............................................................................................................   53
OPERATOR INTERFACE                                                                                                             ................................................................................................   54
1 FUNCTION OF THE KEYS                                                                                                                        ...................................................................................................................   54   
2 INTERACTION                                                                                                                                    ...............................................................................................................................   55   
2.1 Status message                                                                                                                      ..................................................................................................................   55
2.1.1 Controller Sercos III                                                                                                                       .....................................................................................................................   55
2.1.2 Controller FLxIO                                                                                                                             ..........................................................................................................................   56
2.1.3 Controller Sercos II                                                                                                                        ......................................................................................................................   56
2.1.4 Analogue controller                                                                                                                        ......................................................................................................................   56
2.1.5 Service controller                                                                                                                           .........................................................................................................................   56
2.1.6 Mo bus TCP/IP controller                                                                                                                .............................................................................................................   56
2.2 Access level                                                                                                                           ........................................................................................................................   56
2.3 Main menu                                                                                                                            .........................................................................................................................   57
2.4 Measure menu                                                                                                                       ....................................................................................................................   58
2.4.1 Mo els for brushless motor                                                                                                             ..........................................................................................................   58
2.4.2 Mo els for asynchronous motor                                                                                                       ....................................................................................................   59
2.4.3 Sercos II Cosmos                                                                                                                           .........................................................................................................................   60
2.5 Status menu                                                                                                                          .......................................................................................................................   61
2.5.1 Mo els for brushless motor                                                                                                             ..........................................................................................................   61
2.5.2 Sercos II Cosmos                                                                                                                           .........................................................................................................................   61
2.6 Control menu                                                                                                                         ......................................................................................................................   62
2.6.1 Mo els for brushless motor                                                                                                             ..........................................................................................................   62
2.6.2 Mo els for asynchronous motor                                                                                                       ....................................................................................................   65
2.6.3 Sercos II Cosmos                                                                                                                           .........................................................................................................................   67
2.7 Motor menu                                                                                                                           ........................................................................................................................   69
2.7.1 Mo els for brushless motor an  Sercos II version                                                                               ..........................................................................   69
2.7.2 Mo els for asynchronous motor                                                                                                        ....................................................................................................   71
2.8 Sercos menu                                                                                                                          ......................................................................................................................   72
2.8.1 SERCOS™ stan ar  features (CEI IEC 1491)                                                                                     .................................................................................   72
2.8.2 SERCOS interface configuration                                                                                                        ....................................................................................................   72
2.8.3 SERCOS interface status                                                                                                                  ..............................................................................................................   72
2.9 Analogue menu                                                                                                                      ..................................................................................................................   72
2.9.1 Analog controller                                                                                                                            .........................................................................................................................   73
2.9.2 Analogue controller configuration                                                                                                     .................................................................................................   73
2.9.3 Analogue controller status                                                                                                               ............................................................................................................   74
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COSMOS DRIVER SERIES 3000 - USE AND MAINTENANCE MANUAL
2.10 Service menu                                                                                                                       ....................................................................................................................   75
2.10.1 Mo els for brushless motor an  for Sercos II Cosmos                                                                       ..................................................................   75
2.10.2 Mo els for asynchronous motor                                                                                                      ...................................................................................................   75
2.11 External brake menu                                                                                                             .........................................................................................................   76
2.11.1 Mo els for brushless motor an  for Sercos II Cosmos                                                                       ..................................................................   76
2.11.2 Mo els for asynchronous motor                                                                                                      ..................................................................................................   76
2.12 Input/output menu                                                                                                               ............................................................................................................   78
2.13 Driver menu                                                                                                                         .......................................................................................................................   81
2.13.1 Mo els for brushless motor                                                                                                            .........................................................................................................   81
2.13.2 Mo els for asynchronous motor                                                                                                      ..................................................................................................   82
2.13.3 Sercos II Cosmos                                                                                                                         .......................................................................................................................   82
2.14 Ethernet menu                                                                                                                     ..................................................................................................................   83
2.15 Enco er menu                                                                                                                      ..................................................................................................................   84
2.16 VISIO menu                                                                                                                         ......................................................................................................................   85
2.16.1 Mo els for brushless motor                                                                                                            ........................................................................................................   85
2.16.2 Mo els for asynchronous motor                                                                                                      ..................................................................................................   85
2.16.3 Sercos II Cosmos                                                                                                                         .......................................................................................................................   85
LEDS AND ADDRESS (FLXIO  SERCOS III AND MODBUS TCP)                                            ...................................   86
1 ADDRESS SETTING                                                                                                                              .........................................................................................................................   86   
2 LEDS “LINE” AND “24VDC”                                                                                                               ..........................................................................................................   87   
3 LEDS  “FLT” AND “STS”                                                                                                                    ...............................................................................................................   87   
4 LEDS I1, I2 AND TO                                                                                                                         ....................................................................................................................   87   
5 LEDS A AND L                                                                                                                                 ............................................................................................................................   87   
6 LEDS FBS                                                                                                                                      .................................................................................................................................   88   
6.1 Fiel  bus FLxIO                                                                                                                      ..................................................................................................................   88
6.2 Fiel  bus Sercos III                                                                                                                .............................................................................................................   88
LEDS AND ADDRESS (SERCOS II MODEL)                                                                              ...................................................................   89
1 ADDRESS SETTING                                                                                                                              .........................................................................................................................   89   
2 P, E, O LEDS                                                                                                                                  .............................................................................................................................   89   
3 FBS LEDS                                                                                                                                      .................................................................................................................................   89   
4 FLT LED                                                                                                                                      ...................................................................................................................................   89   
5 D LED                                                                                                                                        ......................................................................................................................................   89   
ERROR CODES (FLXIO  SERCOS III AND MODBUS TCP)                                                    ..........................................   90
1 INTERNAL ERRORS                                                                                                                             .......................................................................................................................   90   
2 CONTROL ERRORS                                                                                                                             ........................................................................................................................   91   
2.1 Mo els for brushless motor                                                                                                   ...............................................................................................   91
2.2 Mo els for asynchronous motor                                                                                             .........................................................................................   93
3 WARNINGS                                                                                                                                     ................................................................................................................................   94   
3.1 Mo els for brushless motor                                                                                                   ...............................................................................................   94
3.2 Mo els for asynchronous motor                                                                                             .........................................................................................   94
ERROR CODES (SERCOS II MODEL)                                                                                     ..........................................................................   95
1 DRIVER ERRORS                                                                                                                               ..........................................................................................................................   95   
2 SERCOS ERRORS                                                                                                                               ..........................................................................................................................   97   
2.1 Error co es                                                                                                                          .......................................................................................................................   97
2.2 Solution of communication problems                                                                                      ..................................................................................   97
2.2.1 Errors from 21 to 25                                                                                                                     ..................................................................................................................   98
2.2.2 Errors from 28 to 30                                                                                                                     ..................................................................................................................   98
2.2.3 Error 32                                                                                                                                      ....................................................................................................................................   98
Ver. 1.07 Pag. 4

COSMOS DRIVER SERIES 3000 - USE AND MAINTENANCE MANUAL
2.2.4 Examples of errors                                                                                                                       .....................................................................................................................   98
FIRMWARE UPDATE                                                                                                             ................................................................................................   100
1 UPDATE ON PC VIA USB CONNECTION                                                                                                  .............................................................................................   100   
MAINTENANCE                                                                                                                      .........................................................................................................   105
1 REPLACEMENT OF FAN BLOWER                                                                                                            ........................................................................................................   105   
1.1 COSMOS Type 315X/325X                                                                                                   .................................................................................................   105
1.2 COSMOS Type 350X                                                                                                            ........................................................................................................   106
2 REPLACEMENT OF DYNAMIC BRAKE RESISTOR                                                                                             ........................................................................................   106   
2.1 COSMOS Type 325X                                                                                                            .........................................................................................................   106
Ver. 1.07 Pag. 5

COSMOS DRIVER SERIES 3000 - USE AND MAINTENANCE MANUAL

1 PREFACE

This manual is inten e to provi e the information necessary for the installation, use an maintenance of the COSMOS

315X/325X/350X series servo rives.

The instructions containe in this manual are inten e for the following professionals:

User User is a person, a company or an institution that buys the equipment and uses it for the

purposes it was designed for.

User/operator User or operator is a person authorized by the user to operate on the equipment.

Specialized personnel It refers to all persons with specific competence, able to recognize and avoid the dangers

deriving from the use of the equipment.

The present instructions must be ma e available to all the above in ivi uals.

Ver. 1.07 Pag. 6

COSMOS DRIVER SERIES 3000 - USE AND MAINTENANCE MANUAL

2 GENERAL WARNINGS

These assembly instructions are an integral part of the equipment, an must be kept for future reference until

ecommissioning.

The user shoul be informe that the present instructions reflect the state of the art at the moment when the equipment

was sol ; they will remain fully acceptable espite subsequent upgra es base on new experiences.

DO NOT USE THE EQUIPMENT, NOR MAKE ANY INTERVENTION BEFORE INTEGRALLY

READING AND UNDERSTANDING THIS MANUAL.

IN PARTICULAR, ADOPT ALL SAFETY PRECAUTIONS AND PRESCRIPTIONS INDICATED IN THIS MANUAL.

THE EQUIPMENT CANNOT BE USED FOR PURPOSES DIFFERENT THAN THE ONES DESCRIBED IN THIS

MANUAL; SMITEC S.p.A. SHALL NOT BE HELD RESPONSIBLE FOR ANY DAMAGES, INCONVENIENCES OR

ACCIDENTS DUE TO THE NON-COMPLIANCE WITH THESE PRESCRIPTIONS.

In or er to make the manual consultation easier, the following symbols have been a opte :

Indication of “ ROHIBITED ACTION”.

The symbol "DANGER" is used when the non-respect of the prescriptions or the tampering of organs

can cause serious harm to people or things.

The indication "DANGER FROM HOT SURFACES" is used when the non-respect of the prescriptions

can cause serious damage to people or things.

The indication "DANGER FROM ELECTRIC SHOCK" is used when failure to comply with the

prescriptions can cause serious harm to people.

The symbol “USE OF INDIVIDUAL ROTECTIONS” means that protective gloves must be worn

The indication "USE E" protective glasses.

Indication of “INFORMATION OF ARTICULAR RELEVANCE”.

Ver. 1.07 Pag. 7

COSMOS DRIVER SERIES 3000 - USE AND MAINTENANCE MANUAL

The safety prescriptions aim at establishing a series of behaviours an obligations to be complie with, while performing

the activities escribe later on in this manual.

These prescriptions constitute the prescribe metho of operating the evice, in a way that is safe for personnel,

equipments an environment.

Ver. 1.07 Pag. 8

COSMOS DRIVER SERIES 3000 - USE AND MAINTENANCE MANUAL

3 Safety instructions

3.1 General information

Do not install or use the equipment before integrally reading and understanding this manual. In case

of difficulties of interpretation, contact SMITEC technical service.

It is absolutely forbidden to use the equipment for different purposes than the ones described in this

manual. The technical data and the drawings in this manual might have been modified later; always

refer to the latest version. All upgrades can be requested to SMITEC S.p.A. directly.

Make sure that the personnel is qualified and adequately informed about the risks he may run and

how to avoid them.

The COSMOS 315X / 325X / 350X series servo drives is authorized can be used only after the

classification of the machine operating area and after checking the safety levels, which must

correspond to the assembly safety levels.

3.2 Precautions during handling and assembly

Use adequate tools during the assembly, in order to avoid crushing or abrasions.

Metal components and sharp surfaces may cause cuts and tears. In case of contact, be very careful

and wear the personal protection equipment.

Ver. 1.07 Pag. 9

COSMOS DRIVER SERIES 3000 - USE AND MAINTENANCE MANUAL

3.3 Precautions against risk of Electric Shock

The high voltage of some accessories and components in the driver might cause electrocution, if the

user came into contact with them. The connectors with a dangerous voltage are: MOTOR/J4,

BRAKE R/J2, DC BUS/J3, LINE/J1.

There are some condensers inside the driver which maintain a dangerous voltage for at least 6

minutes after switching them off. Before starting any operation, make sure that the driver has been

switched off at least 6 minutes earlier and that the motor is still.

Avoid any metal components (screws, electrical cables…) fall into the driver during the installation,

because they might cause short-circuits.

The driver is an electric generator. The running speed becomes electric potential. High voltage is

already generated at 300 rpm.

During installation and maintenance, disconnect the device from the mains power supply. Risk of

Electric Shock.

Some components (such as the aluminium heat sink) are made of conductive materials. They must

be safely connected to the protective conductor ( E/Ground) by using the specific terminal strips, in

order to avoid Electric Shock.

Never use the device if it is partially or totally disassembled. Risk of Electric Shock and/or damages

to people and properties.

Ver. 1.07 Pag. 10

COSMOS DRIVER SERIES 3000 - USE AND MAINTENANCE MANUAL

3.4 Precautions against hot components

WARNING

The parts of the apparatus can reach an extremely high temperature in operating mode or post-

operation; take particular care not to touch the parts of the equipment in these cases, or use special

protections and precautions during handling: Hot Surface, Risk of Burn.

AVERTISSEMENT

Les pièces de l'appareil peuvent atteindre une température extrêmement élevée en mode de

fonctionnement ou post-opération; veillez particulièrement à ne pas toucher les pièces de

l'équipement dans ces cas, ou utilisez des protections et des précautions spéciales lors de la

manipulation: SURFACE CHAUDE, RISQUE DE BRÛLURE.

Ver. 1.07 Pag. 11

COSMOS DRIVER SERIES 3000 - USE AND MAINTENANCE MANUAL

4 PRODUCT FEATURES

4.1 Description

The series of rivers COSMOS-3000 has been esigne for motors with sinusoi al electromotive force an three-phase

asynchronous motors.

The core of the power section is an intelligent IGBT mo ule (IPM), featuring the necessary protections that guarantee an

extreme reliability an efficiency, besi es re ucing the external components.

The control logic is implemente by a 32-bit micro-controller, equippe with a set of instructions optimize for spee an

specialize in controlling precision motors.

Thanks to their esign features, the rivers can be consi ere as of igital type, because they are completely controlle

by the micro-controller. As a consequence, the rivers COSMOS-3000 are very flexible appliances which can be reset

through a software an are open to all improvements offere by the new technologies in the future.

The river parameters setting an the status notification are controlle by a fiel bus an /or, epen ing on the mo el,

by a series of LEDs an by a special removable keyboar calle VISIO 3000.

Last, but not least, the mechanical compactness makes of the COSMOS-3000 strong appliances which can be easily

integrate with the fixing systems of the machine electrical panels.

Ver. 1.07 Pag. 12

COSMOS DRIVER SERIES 3000 - USE AND MAINTENANCE MANUAL

4.2 Driver models

The series of rivers COSMOS 3000 inclu es appliances with ifferent powers, ifferent fiel buses an other ifferent

features; potentially, it is possible to create the most appropriate mo el for your nee s.

Ver. 1.07 Pag. 13

TYPE * ** * - * *

Series

3 = 3000

Peak current

01 = 14Apk – 0,75kW

02 = 2 x 12Apk – 0,37kW

15 = 15Apk – 2.2kW

25 = 25Apk – 5.5kW

50 = 50Apk – 7.5kW

HW Version

Sequential number, epen ing on the other figures

Communication

C = EtherCAT

D = Sercos II

E = Ethernet

F = FlxIO

N = None

R = RS485

S = Sercos III

T = Flextron

Type of motor controlle

A = Asyncronous

B = Brushless

U = Brushless + Asyncronous

COSMOS DRIVER SERIES 3000 - USE AND MAINTENANCE MANUAL

4.2.1 Or er co es

Up to ate, we efine some stan ar configurations of river, with its or er co e an type number (4 figures + 2

letters, in icating the series, the maximum current, the release, the fiel bus an the usable motors). These ata are

in icate on the river label.

Cosmos 3000 – first series:

Order

code

Cosmos

Type

Field Bus Motor type Encoder type

KZ010235 3250SB Sercos III Permanent magnet

brushless motor

Incremental enco er with

ifferential line- river outputs - 5V

KZ010271 3150FA FLxIO Three-phase asynchronous

motor

Incremental enco er with single-

en e HTL outputs - 24V

KZ010279 3500SB Sercos III Permanent magnet

brushless motor

Incremental enco er with

ifferential line- river outputs - 5V

KZ010321 3151SA Sercos III Three-phase asynchronous

motor

Incremental enco er with

ifferential line- river outputs - 5V

KZ010338 3250SA Sercos III Three-phase asynchronous

motor

Incremental enco er with

ifferential line- river outputs - 5V

KZ010339 3500SA Sercos III Three-phase asynchronous

motor

Incremental enco er with

ifferential line- river outputs - 5V

KZ010342 3251FA FLxIO Three-phase asynchronous

motor

Incremental enco er with

ifferential line- river outputs - 5V

KZ010344 3501FA FLxIO Three-phase asynchronous

motor

Incremental enco er with

ifferential line- river outputs - 5V

KZ010345 3152FA FLxIO Three-phase asynchronous

motor

Incremental enco er with

ifferential line- river outputs - 5V

KZ010346 3151SB Sercos III Permanent magnet

brushless motor

Incremental enco er with

ifferential line- river outputs - 5V

KZ010347 3152FB FLxIO Permanent magnet

brushless motor

Incremental enco er with

ifferential line- river outputs - 5V

Ver. 1.07 Pag. 14

COSMOS DRIVER SERIES 3000 - USE AND MAINTENANCE MANUAL

Cosmos 3000 - secon series:

Order

code

Cosmos

Type

Field Bus Motor type Encoder type

KZ010348 3251FB FLxIO Permanent magnet

brushless motor

Incremental enco er with

ifferential line- river outputs – 5V

(HD)

KZ010349 3501FB FLxIO Permanent magnet

brushless motor

Incremental enco er with

ifferential line- river outputs - 5V

(HD)

KZ010425 3250SB Sercos III Permanent magnet

brushless motor

Incremental enco er with

ifferential line- river outputs - 5V

(HD)

KZ010433 3502DB Sercos II Permanent magnet

brushless motor

Incremental enco er with

ifferential line- river outputs - 5V

(HD)

KZ010460 3150FA FLxIO Asynchronous three-

phase motor

None or incremental enco er with

single-en e HTL outputs - 24V

(HD)

KZ010461 3151SA Sercos III Asynchronous three-

phase motor

None or incremental enco er with

ifferential line- river outputs - 5V

(HD)

KZ010462 3152FA FLxIO Asynchronous three-

phase motor

None or incremental enco er with

ifferential line- river outputs - 5V

(HD)

KZ010463 3151SB Sercos III Permanent magnet

brushless motor

None or incremental enco er with

ifferential line- river outputs - 5V

(HD)

KZ010464 3152FB FLxIO Permanent magnet

brushless motor

Incremental enco er with

ifferential line- river outputs - 5V

(HD)

KZ010465 3250SA Sercos III Asynchronous three-

phase motor

None or incremental enco er with

ifferential line- river outputs - 5V

(HD)

KZ010466 3500SA Sercos III Asynchronous three-

phase motor

None or incremental enco er with

ifferential line- river outputs - 5V

(HD)

KZ010467 3251FA FLxIO Asynchronous three-

phase motor

None or incremental enco er with

ifferential line- river outputs - 5V

(HD)

KZ010468 3501FA FLxIO Asynchronous three-

phase motor

None or incremental enco er with

ifferential line- river outputs - 5V

(HD)

KZ010469 3500SB Sercos III Permanent magnet

brushless motor

Incremental enco er with

ifferential line- river outputs - 5V

(HD)

KZ010595 3250SB Sercos III Permanent magnet

brushless motor

Incremental enco er with

ifferential line- river outputs - 5V

(HD)

Ver. 1.07 Pag. 15

COSMOS DRIVER SERIES 3000 - USE AND MAINTENANCE MANUAL

4.2.2 Mo el co e

The specific features of each river COSMOS 3000 are efine by an alpha-numeric co e printe on the evice label,

near the MODEL co e. Here is the co ing table.

Ver. 1.07 Pag. 16

MODEL * * * * * . * * * * * . * * * * *

Reserve

Auxiliary power

1 = 24V c

Main power

1 = 230÷480Vac 3PH

Maximum output current – Asyncronous motor power

1 = 15Apk – 2.2kW

2 = 25Apk – 5.5kW

3 = 50Apk – 7.5kW

Safe Torque Off (STO) system

0 = Absent

1 = Present

Dynamic brake

0 = Absent

1 = Present

Brake resistor

0 = Absent

1 = 2,5kJ

2 = 5,0kJ

3 = 4,0kJ

4 = 0,8kJ

Enco er

0 = Absent

1 = Incremental 5V iff. phases an HALL TTL + Hiperface

2 = Hiperface

3 = Incremental 5V iff. phases an HALL TTL

4 = Incremental HTL 24V

5 = Incremental 5V iff. phases an e HALL TTL + Out

6 = Incremental 5V iff. phases an HALL TTL/ iff.

Force ventilation

0 = Absent

1 = 1x31,5CFM

2 = 2x31,5CFM

3 = 2x10.8CFM

Fiel bus physical layer

0 = Absent

1 = EIA-RS485

2 = Ethernet

3 = POF – Sercos II

VISIO 3000 support

* = Absent per Type 3150

* = Present per Type 3250/3500

0 = Absent

1 = Present

I/O Configuration

* = Absent

0 = Absent

1 = Type 1

2 = Type 2

COSMOS DRIVER SERIES 3000 - USE AND MAINTENANCE MANUAL

4.2.3 Accessories

Depen ing on the mo el, the COSMOS 3000 rivers are supplie with a series of connectors for power, I/O an STO

connections. The same connectors can be or ere separately, as well as other accessories not supplie with the river.

Here is a list of the or er co es.

Item Order code

VISIO 3000 KZ010262

Connector 24VDC / J5 * KF101054

Connector LINE / J1 * KF101042

Connector MOTOR / J4 * KF101045

Connector DC BUS / J3 * KF101044

Connector BRAKE R / J2 * KF101043

Connector STO (except mo el 3502-DB) * KF101051

Connector I/O (mo el 3502-DB) * KF101048

Fan blower (mo els 315X/325X) * KM021008

Brake resistor (mo el 325X, except or er No KZ010595) * KG020098

Brake resistor (only for mo el 325X or er No KZ010595) * KG020101

Cable USB 2.0 type A mini B length: 3m→EC100213

Software Smitec Winmicro KW050111

* = inclu e in the river

Ver. 1.07 Pag. 17

COSMOS DRIVER SERIES 3000 - USE AND MAINTENANCE MANUAL

4.3 Ratings

COSMOS Type 315X 325X 350X

Mains power input (40°C)1 2 3 230÷480Vac -15/+5%

3PH, 50/60Hz, 6.4Arms

230÷480Vac -15/+5%

3PH, 50/60Hz, 12Arms

230÷480Vac -15/+5%

3PH, 50/60Hz, 15.1Arms

Mains power input (55°C)1 2 3 230÷480Vac -15/+5%

3PH, 50/60Hz, 4.6Arms

230÷480Vac -15/+5%

3PH, 50/60Hz, 8.6Arms

230÷480Vac -15/+5%

3PH, 50/60Hz, 10.6Arms

Auxiliary power input424V c -15/+20%, 0.5A 24V c -15/+20%, 0.5A 24V c -15/+20%, 0.5A

STO power input 24V c -15/+20%, 10mA 24V c -15/+20%, 10mA 24V c -15/+20%, 10mA

I/O power input 24V c -15/+20%, 4A 24V c -15/+20%, 4A 24V c -15/+20%, 4A

Digital output 24V c, 0.7A each, 4A

max total

Rate output (40°C)50÷480Vac, 0÷2kHz

8.5Arms @ sf=4KHz

7.0Arms @ sf=8KHz

6.0Arms @ sf=12KHz

4.5Arms @ sf=16KHz

0÷480Vac, 0÷2kHz

12.5Arms @ sf=4KHz

10.0Arms @ sf=8KHz

7.5Arms @ sf=12KHz

5.5Arms @ sf=16KHz

0÷480Vac, 0÷2kHz

18Arms @ sf=4KHz

18Arms @ sf=8KHz

15Arms @ sf=12KHz

11Arms @ sf=16KHz

Rate output (55°C)50÷480Vac, 0÷2kHz

5.95Arms @ sf=4KHz

4.88Arms @ sf=8KHz

4.2Arms @ sf=12KHz

3.15Arms @ sf=16KHz

0÷480Vac, 0÷2kHz

8.75Arms @ sf=4KHz

7.0Arms @ sf=8KHz

5.25Arms @ sf=12KHz

3.85Arms @ sf=16KHz

0÷480Vac, 0÷2kHz

12.6Arms @ sf=4KHz

12.6Arms @ sf=8KHz

10.45Arms @ sf=12KHz

7.7Arms @ sf=16KHz

Maximum output current 15Apk 25Apk 50Apk

Short-circuit current 5000Arms

Note 1: The Cosmos rivers must be equippe with a resi ual current circuit breaker type-B, able to etect alternating

current leakage an irect current leakage (IEC 61800-3 2008-01 §4.3.10).

Note 2: Installation in networks with phase connecte to earth (corner groun e ) is forbi en.

Note 3: In case of installation of the river in a IT power supply system, it is recommen e to use an isolation

transformer; make sure that the voltage rop at full loa is lower than 2,5% of the rate voltage. In case of irect

connection, always use RFI filters, with low leakage current. In case of earth fault, in or er to avoi amaging the river

ue to excess voltage between input an PE (Groun ) terminal, it is recommen e to timely remove the fault.

Note 4: The auxiliary power cables must be equippe with overcurrent protection evices

(IEC 60204-1 §9.1.3).

Note 5: The output currents are referre to the various switching frequencies (sf) of the rive

Ver. 1.07 Pag. 18

COSMOS DRIVER SERIES 3000 - USE AND MAINTENANCE MANUAL

4.4 Thermal dissipation

The below graphics show the thermal issipation, epen ing on the efficient output current. The four curves represent

four switching frequencies of the river, respectively 4kHz, 8kHz, 12kHz, 16kHz starting from the continuous line.

Please consi er that:

•in case of variable output current, the average issipate power must not be calculate by using the current

average value, but by integrating the instant issipate power.

•The issipate power mostly epen s on the river switching frequency; in or er to fin interme iate values

between those in icate in the graphics, interpolate linearly.

•The issipate power on the braking resistors must be calculate separately.

•The issipate power scarcely epen s on the power factor of the loa , but mostly on the absolute value of

the output current; this is to say that the issipate power is not strictly linke to the active power supplie to

the loa .

Ver. 1.07 Pag. 19

0,0 1,0 2,0 3,0 4,0 5,0 6,0 7,0 8,0 9,0

100

150

200

250

COSMOS 315X

[Arms]

[W]

0,0 1,0 2,0 3,0 4,0 5,0 6,0 7,0 8,0 9,0 10,0 11,0 12,0

100

150

200

250

COSMOS 325X

[Arms]

[W]

COSMOS DRIVER SERIES 3000 - USE AND MAINTENANCE MANUAL

Ver. 1.07 Pag. 20

0,0 1,0 2,0 3,0 4,0 5,0 6,0 7,0 8,0 9,0 10,0 11,0 12,0 13,0 14,0 15,0 16,0 17,0 18,0

100

150

200

250

300

350

400

COSMOS 35XX

[Arms]

[W]

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