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Smith Performance Sprayers S103E User manual

Manual No. 183282
Rev A: 06/15/17
ECN17-010
5 1/2”X 8 1/2”Booklet
Do Not Return This Sprayer To The Store
For Help, Information or Parts, Call : 1-800-311-9903
The Fountainhead Group, Inc.
23 Garden St., New York Mills, NY 13417
1-800-311-9903
www.TheFountainheadGroup.com
www.smithperformancesprayers.com
CAUTION: Read and follow all instructions
Use and Care Manual
Stainless Steel
Compression Sprayer
Industrial and Contractor Series
S103E
#190448
Page 2 Page 3
ASSEMBLY INSTRUCTIONS
Assemble Hose To Tank
1. Wrap teon tape around tank tting threads 2X in
clockwise direction, if needed.
2. Align hose and screw on to tank. (See Figure A).
3. Tighten with a 5/8”wrench. (See Figure B).
Figure B
Figure A
Assemble Hose, Extension, Shut-O & Nozzle
1. Attach hose to shut-o and tighten securely using a 9/16”wrench. Do not overtighten. Use a 3/4” wrench
to hold the shut-o handle while tightening the hose. (See Figure C)
2. Install the extension onto the shut-o assembly and tighten the nut securely using a 13/16”wrench.
(See Figure C)
3. Install selected nozzle into the extension nut and tighten nut securely using a 13/16”wrench.
(See Figure C)
80° FAN .07 GPM #4 GREEN
80°
80°
80°
80°
SPRAY
ANGLE: SPRAY
PATTERN:
FAN
FAN
FAN
FAN
FLOW
RATE:
.10 GPM
.13 GPM
.10 GPM
.20 GPM
COLOR
#6 RED
#10 BLACK
#8 GRAY
#12 BROWN
65° FAN .2 GPM
80°
80°
80°
95°
SPRAY
ANGLE: SPRAY
PATTERN:
FAN
FAN
FAN
FAN
FLOW
RATE:
.2 GPM
.5 GPM
.4 GPM
.5 GPM
110° FAN 1 GPM
BRASS FLAT FAN TIP
NOZZLE USES: CERAMIC CONEJET TIP
NOZZLE USES:
1. Industrial and Concrete Series (Orange)
Used on 1. Turf and Argiculture Series (Green)
2. Industrial and Concrete Series (Orange)
3. Cleaning and Restore Series (Blue)
4. Pest Control Series (White)
Used on
BRASS ADJUSTABLE
FAN NOZZLE USES:
1. Industrial and Concrete Series (Orange)
Used on
Do not return sprayer to store, if you experience problems or have questions contact
our toll free Customer Service Center, M-F 8A.M. - 5P.M., EST, at 1-800-311-9903, or
e-mail: [email protected]om, or access online at: www.TheFountainheadGroup.com.
WARNING
The sprayer is operated with liquid under pressure. Failure to observe caution and to follow instructions
for operating and cleaning can cause tank, hose and other parts to be weakened and rupture under
pressure. This can result in serious injury from high pressure discharge of liquids or forcible ejection of
parts. Do not use ammable materials in this sprayer. Material could ignite or explode, causing serious
injury and/or possible death. For safe use of this product, you must read and follow all instructions before
use.
TEST SPRAYER WITH WATER BEFORE USING ANY CHEMICALS.
CAUTION
Always empty, clean and dry tank, pump system, shut-o, hose, and extension after each use. FAILURE TO
DO SO MAY WEAKEN SPRAYER COMPONENTS, CAUSING COMPONENTS TO RUPTURE WHEN PRESSURIZED.
Additionally, FAILURE TO CLEAN AND PROPERLY MAINTAIN YOUR SPRAYER WILL VOID MANUFACTURER’S
WARRANTY.
WARNING
ALWAYS CLEAN THE SPRAYER AND SHUT-OFF THOROUGHLY AFTER EACH USE
OR WHEN CHANGING APPLICATIONS AS DESCRIBED IN THE CLEANING SECTION.
FAILURE TO COMPLETELY CLEAN MAY CAUSE CROSS-CONTAMINATION.
SAFETY PRECAUTIONS
• Read owner’s manual completely before operating this sprayer.
• Always use goggles, gloves, and protective clothing when using sprayer. Refer to the appropriate
technical bulletin for the chemical being sprayed for additional protective clothing required.
• Read and follow all instructions and cautions on label, material safety data sheets and technical bulletins
of products used in this sprayer.
• Never use ammable liquids, chlorine, bleach, caustics, acids, hot water, or other corrosive solutions or
heat, pressure or gas producing chemicals in the tank for the S103E Sprayer.
• Do not leave sprayer in the sun when not in use.
• Spray when air is calm to prevent drift of chemicals.
• Do not use sprayer near open ame or anything that could cause ignition of the spray.
• Always inspect hose and all hose connections before each use. A damaged hose, or loose hose
connection can result in unintended exposure to the pressurized chemical, resulting in serious injury or
property damage.
• Do not lift or carry sprayer by the hose, shut-o valve, or extension. Carry by pump handle only,
making sure handle is properly locked in place before lifting.
• Do not pressurize with any mechanical device such as an air compressor, since this can create a
dangerous pressure level and bursting of parts resulting in serious injury. Only use original pump.
• Do not store chemicals in this tank.
• Always release pressure when sprayer is not in use and before removing pump from tank.
• Do not stand with face or body over top of tank when pumping or loosening pump, to prevent pump or
solution from striking you, resulting in serious injury.
• Clean and rinse sprayer thoroughly after each use.
• Never attempt to alter sprayer from original condition.
• Always use replacement parts from original manufacturer.
• Keep the sprayer and all chemicals out of the reach of children.
Figure C
HOSE
SHUT-OFF
EXTENSION
NUT
NOZZLE
Page 4 Page 5
OPERATING INSTRUCTIONS
Filling
IMPORTANT: Always make sure the pressure is
released from the tank before lling or servicing.
1. Pull up on the knob of the pressure release
valve until all the pressure is released from the
tank. (See Figure D.)
Shut-O
1. Direct nozzle away from you and squeeze shut-o
lever to begin spraying.
2. This model does have a locking trigger.
Figure D
Pump Clamp Tab
Pump Unlocking And Pressurizing
TO PRESSURIZE: Push down on the handle to depress
coil spring and turn handle 1/4 turn counterclockwise to
unlock handle. Pressurize the sprayer by pumping the
handle in a smooth up and down motion. Push down on
the handle to depress coil spring and turn handle 1/4 turn
clockwise, then allow handle to raise into lock position.
TO UNLOCK PUMP: Turn handle counterclockwise
until 4-prong clamp is loose, then rotate clamp
counterclockwise aligning the tabs with the slots
in the neck of the tank and remove the pump.
TO LOCK PUMP: Align clamp tabs with the slots in the
neck of the tank and lower the pump assembly, rotate
the 4-tab clamp clockwise to the stop position and
rotate the handle clockwise to tighten, seal and lock the
tank cover.
OPERATING INSTRUCTIONS CONTINUED
Steps To Cleaning Your Sprayer
*** To prevent clogging issues, after each use clean your sprayer.***
1. Release pressure in your sprayer via pressure relief valve. Do not undo handle without releasing pressure.
2. Empty remaining chemical back into original lling container.
3. Fill sprayer with water, place pump back into tank, and tighten.
4. Aggressively shake the water in the tank to try and get residue o of the inside walls of the sprayer. Repeat
step if necessary, each time relling with fresh water.
5. Pressurize the sprayer and spray water for 30-45 seconds into a disposable reservoir, then release pressure
and remove the pump from the tank.
6. Tip and empty tank, then set tank upright. Hold wand and shut-o above the tank and depress the
shut-o. The liquid will drain into the tank, empty again.
7. Repeat the steps above as necessary.
8. Allow tank to air dry by leaving the pump outside of tank over night. The next day, replace the pump to
keep debris out of the tank.
Pump Lubrication
Pump should be periodically oiled by applying 10 to
12 drops of light oil down the pump rod through the
opening in the pump cap as shown.
MAINTENANCE
Sprayer Storage
1. Sprayer tank should be hung upside down, with the pump removed.
2. Do not store or leave any solution in the tank after use.
3. Store in a warm, dry location out of direct sunlight.
4. Keep the sprayer and all chemicals out of reach of children.
Page 6 Page 7
Pump Disassembly & Reassembly
NOTE: Remove pump from tank prior to disassembly.
Nozzle Maintenance
1. If nozzle clogs, remove and disassemble the nozzle assembly.
2. Clean the openings of any obstructions and reassemble.
3. The brass nozzles should be cleaned with toothbrush and detergent. Don’t use metal brush or sharp
objects on the nozzle. For tough clogs soak brass nozzle in xylene and clean with a brush.
1. Inspect tank cover o-ring. If worn or damaged, remove and replace. (See Figure E)
2. To remove tank cover from pump barrel, while rmly gripping tank cover, grasp pump barrel and
unscrew by turning counterclockwise as shown. (See Figure F) A strap wrench may be required to
loosen barrel.
3. Inspect barrel o-ring. If worn or damaged, remove and replace. Lubricate o-ring with petroleum jelly.
(See Figure G)
4. Inspect piston o-ring. If worn or damaged, remove and replace. Lubricate o-ring with petroleum jelly.
(See Figure H)
5. Inspect check valve in bottom of barrel. If worn or damaged, remove and replace by pressing into
hole in bottom of barrel. (See Figure J)
6. Insert the pump handle/piston assembly into the barrel. While rmly gripping the tank cover, thread
the pump barrel into the cover and tighten by turning clockwise. (See Figure K) A strap wrench may be
required to tighten barrel.
MAINTENANCE CONTINUED
Figure F
Figure E Figure G
Figure H Figure J Figure K
TROUBLE LOOK FOR REMEDY
Sprayer leaks at pump or
sprayer does not build
pressure.
1. Dirt or debris on tank cover
o-ring. (#3H).
2. Chipped, torn, swollen, or
defective tank cover o-ring (3H).
3. Check valve (#3S) at bottom of
pump assembly.
4. Worn or damaged o-ring (#3L)
on piston.
1. Clean dirt or debris from o-ring (#3H) or
closure.
2. Remove old o-ring (#3H) and replace with
new as described in Pump Disassembly &
Reassembly section.
3. Replace if missing or damaged as described
in Pump Disassembly & Reassembly section.
4. Replace if worn or damaged as described in
Pump Disassembly & Reassembly section.
Sprayer material
overows through pump
barrel or pump handle
rises when handle is
unlocked.
1. Dirt or debris under check
valve (#3S) on pump.
2. Chipped, torn, or swollen
pump check valve (#3S).
1. Clean check valve (#3S) and valve sealing
surface on pump.
2. Replace check valve (#3S) as described
in Pump Disassembly & Reassembly section.
Hose leaks at tank or
shut-o.
1. Loose hose at tank.
2. Cracked, swollen, or faulty hose.
3. Loose hose at shut-o.
1. Tighten hose nut at tank.
2. Replace hose.
3. Tighten hose at shut-o.
Sprayer is dicult to
pump.
1. Damaged piston o-ring (#3L)
2. Piston o-ring (#3L) is dry.
1. Replace piston o-ring as described in
Pump Disassembly & Reassembly section.
2. Lubricate piston o-ring as described
in Pump Disassembly & Reassembly section.
Sprayer tank leaks. Evidence of spray material
escaping from the tank. Replace entire sprayer.
Nozzle drips when
shut-o lever is released.
1. Dirt or debris in shut-o valve.
2. Damaged o-rings or seals in
shut-o (Kit #10).
1. Clean shut-o as described in Shut-o
Maintenance section.
2. Service shut-o seals as described in
Maintenance service (Kit #10).
Nozzle tip leaks, poor
spray pattern, partial
spray or complete
stoppage.
1. Spray extension or nozzle
clogged.
2. Dirty or clogged nozzle tip.
1. Remove nozzle and clean as described in
Nozzle Maintenance section.
2. Clean the nozzle tip with a soft brush.
TROUBLESHOOTING
Shut-O Maintenance (Repair Kit)
Always depressurize sprayer before maintenance by activating
shut-o and spraying contents out.
1. Unscrew the handle from the shut-o assembly.
2. Unscrew valve cap and remove valve stem components and seals as
shown. Clean components with cool clean water.
3. Clean any debris from inside the handle and shut-o body. Check
for any wear of o-rings or seals and replace as necessary.
4. Reassemble the components as shown and tighten the handle and
valve cap securely.
MAINTENANCE CONTINUED
SEALS

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