Smoky Mountain 3495GLA User manual

1
Assembly and Owner's Manual
3495GLA/ 3895GLA/ 3895GWLA
EASY ACCESS
Two Drawer*
VERTICAL GAS
SMOKER
DANGER:
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open ame.
3. Open door.
4. If odor continues, keep away from the
appliance and immediately call your fire
department. If a fire should occur, keep
away from the appliance and call your re
department. Do not attempt to extinguish
an oil or grease re with water.
DANGER:
1. Never operate this appliance unattended.
2. Never operate this appliance within 10 feet
(3.05M) of any other gas cylinder.
3. Never operate this appliance within 25 feet
(7.5m) of any flammable liquid.
ASSEMBLER / INSTALLER:
Leave these instructions with the consumer.
CONSUMER / USER:
This instruction manual contains important information necessary for the proper assembly and
safe use of this appliance. Read and follow all warnings and instructions before assembling and
using this appliance. Follow all warnings and instructions when using this appliance. Keep this
manual for future reference.
Failure to follow these instruction could result in re, explosion or burn hazard,
which could cause property damage, personal injury or death.
Patent # 8,939,068 B2
IM3495/3895
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STATEMENT OF COMMITMENT
Congratulations and thank you for your purchase of our Great Outdoors Smoky
Mountain Smoker. We are pleased that you have recognized the value of the
design, function and quality of components used in the product.
We are committed to producing quality products that your family will enjoy
for years to come. If for any reason we have failed to meet or exceed your
expectations, please allow us the opportunity to make it right by calling us toll
free at: 1-800-321-3473
between the hours 8:00am and 5:00pm, EST, Monday through Friday
We want you to be completely satised with your purchase.
For your future records, please fill in:
Model # ____________________________________
Serial #_____________________________________
Date of Purchase:_____________________________
Place of Purchase:_____________________________
Landmann USA, Inc.
7405 Graham Rd
Fairburn, Ga 30213
Service Note:
If you are experiencing difculties or are dissatised with your purchase, please
contact Landmann at the telephone number listed above
prior to returning your product to the store.
For more information about our growing family of Smokers,
Grills, Fire Pits, Firewood Storage and Fireplace Accessories,
please visit our website:
www. landmann-usa.com
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DO NOT use this smoker in a manner other than its intended purpose. It is not intended
for commercial use. It is NOT intended to be installed or used in or on a recreational
vehicle and/or boats. The smoker is not to be used as a heater.
Keep a re extinguisher accessible at all times.
The use of alcohol, prescription or non-prescription drugs may impair the user’s ability
to properly assemble or safely operate the smoker.
This smoker is for outdoor use only, in a well-ventilated area. DO NOT operate
the smoker indoors, in a garage, or in any other enclosed area or under overhead
construction.
Use caution when assembling and operating the smoker to avoid cuts and scrapes from
rough or sharp edges.
Use caution when lifting and moving the smoker to avoid strains or back injury. Two (2)
people are recommended to lift or move the smoker. DO NOT move the smoker while it
is in use.
DO NOT operate the smoker near or under flammable or combustible materials such
as decks, porches or carports. The minimum clearance shall be at least 24 inches
(61cm) from any structure or combustible material. DO NOT operate the smoker under
overhead construction.
Keep the fuel supply hose away from any heated surface.
Operate the smoker only on stable, level, non-flammable surfaces such as asphalt,
concrete or solid ground. DO NOT operate the smoker on ammable material such as
carpet or a wood deck.
DO NOT store the smoker near gasoline or other combustible liquids or where
combustible vapors may be present.
DO NOT store or operate the smoker in an area accessible to children or pets. Store the
smoker in a dry, protected location.
DO NOT leave the smoker unattended while it is use. Operate the smoker with close
supervision.
DO NOT allow anyone to conduct activities around the smoker during or following its
use until it has cooled. It is hot during operation and remains hot for a period of time
following use.
DO NOT leave hot ashes unattended until the smoker cools completely.
DO NOT move the smoker while it is in use. Allow the smoker to cool completely before
moving or storing.
READ ALL INSTRUCTIONIS AND WARNINGS!
YOUR SAFETY IS VERY IMPORTANT - FAILURE TO FOLLOW PROPER PROCEDURES
AND SAFEGUARDS MAY RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE.
WARNING
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WARNING
!
This smoker becomes extremely hot - allow the smoker to cool completely before
handling. If you must handle the smoker while it is hot, ALWAYS wear protective oven
mitts or heat-resistant gloves when handling the smoker or its components.
Never use gasoline or other highly volatile uids as a starter. They can EXPLODE!
The water pan and wood chip box should not be removed while the smoker is operating
or until the smoker has cooled sufciently. These contain hot liquid and hot ashes that
may cause serious injury. If you must move these components, ALWAYS wear protective
oven mitts or heat-resistant gloves.
Dispose of cold ashes by wrapping them in heavy aluminum foil and putting them in a
non-combustible container. Be sure there are no other combustible materials in or near
the container.
If you must dispose of the ashes in less time than it takes for them to completely cool,
remove the ashes from the smoker, keeping them in heavy duty foil and soaking them
completely with water before dispensing of them in an non-combustible container.
DO NOT obstruct the ow of combustion air and/or ventilation air for the smoker.
CA Prop 65 warning:
This product contains chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm.
Fuels used in wood or charcoal burning appliances, and the products of combustion of
such fuels, can expose you to chemicals including carbon black, which is known to the
state of the california to cause cancer, and carbon monoxide, which is known to the
state of california to cause brith defects or other reproductive harm.
For more information go to: www.P65Warnings. ca. gov.
Use caution when operating the door while in operation. Keep hands, face and body
safe from hot steam or are ups.
DO NOT wear loose clothing while operating the smoker. Tie back long hair while
operating the smoker. ALWAYS wear fully-covered shoes while operating the smoker.
Allow the smoker and its components to cool completely before conducting any routine
cleaning or maintenance.
NEVER use glassware, plastic or ceramic cookware on or in your smoker.
NEVER operate the smoker without water in the water pan. NEVER allow the water
to completely evaporate. Check the water level at least every 2 hours. A sizzling sound
may indicate a low water level or bellowing smoke may indicate no water in the water
pan. Follow instructions in this manual for adding water while operating. Adding while
operating may splash hot water and cause serious injury.
When using avoring wood, add a sufcient amount prior to operation to avoid having
to add wood while operating. Adding while operating may splash hot water and cause
serious injury.
Use of accessories not intended for this smsoker is not recommended and may lead to
injury or property damage.
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WARNING
!
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR SMOKER.
READ ALL INSTRUCTIONS, WARNINGS AND SAFEGUARDS BEFORE ASSEMBLING
AND OPERATION YOUR SMOKER.
SAVE THESE INSTRUCTIONS!
An LP cylinder not connected for use should not be stored in the vicinity of the smoker
or any other appliances. DO NOT store spare LP cylinders within 10 feet of the smoker.
LP cylinders must be stored outdoors and out of reach of children. DO NOT store LP
cylinders in a building, garage or any other enclosed area.
While the smoker is not in use, the gas must be turned off at the supply cylinder.
LP gases are heavier than air, tend to pool and collect in low-lying areas, are easily
ignited and are highly ammable. Proper care and caution should be employed when
dealing with any such fuels.
The smoker should be shut off and all supply valves (on piping or fuel cylinders) should
be closed in the event that the odor of unburned gas is detected. DO NOT attempt to
use the smoker until any gas leaks are xed and/or the source of the unburned gas odor
is accounted for.
DO NOT use the smoker if the burner fails to light or fails to remain lit. Under such
conditions, the gas should be cut off and the fuel cylinder should be disconnected.
DO NOT operate the smoker under HIGH WIND conditions which result in poor burner
operation such as flame blow out and flaring. If repositioning the smoker does not
improve operation under such wind conditions, the smoker should be shut off and gas
supply at the LP cylinder closed.
All installations are to conform to local codes. In
absence of local code, installation should conform
to the National Fuel Gas code, ANSI Z223.1/NFPA
54. The smoker should be installed with the hose
regulator assembly extended at full length of
the hose directly 24 inches (61cm) away from the
burner. When so configured, placement results in
maximum LP cylinder-to smoker distance. When
the smoker is operated, the hose/valve/regulator
(HVR) should be on a line perpendicular to wind
direction. Placing the LP cylinder closer than 24
inches (61cm) to the smoker can overheat the LP
cylinder and cause release of propane through
relief openings and can result in cylinder fire or
explosion.
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24"Min
(61cm)
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Package Contents - Identifying the parts
Check your contents for these parts. If you are missing any parts or if any parts are damaged,
please call our toll-free customer service line to order parts:
1-800-321-3473
DO NOT RETURN YOUR SMOKER TO THE RETAILER. PLEASE CALL US FIRST.
Model: 3495GLA
Hardware List
A
28X
M6X12
8X
M5X12
1X
M5X8
14X
M6
2X
M5
2X
Φ5
14X
Φ6
B C D E F G
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Package Contents - Continued
Check your contents for these parts. If you are missing any parts or if any parts are damaged,
please call our toll-free customer service line to order parts:
1-800-321-3473
DO NOT RETURN YOUR SMOKER TO THE RETAILER. PLEASE CALL US FIRST.
Model: 3495GLA
Vertical Gas Smoker Parts
LP Tank and flavoring wood not included
Part Number Description Qty
1 CHIMNEY ASSEMBLY 1
2 MEAT HANGER 1
3 CABINET(NO DOOR) 1
4 LOCK ASSEMBLY 1
5 LOCK PLATE 1
6 TEMPERATURE GAUGE ASSEMBLY 1
7 DOOR PANEL 1
8 HANDLE ASSEMBLY 3
9 SIDE HANDLE -STEEL 7" 2
10 DAMPER PLATE with plastic tip guards 2
11 CONTROL PANEL ASSEMBLY 1
12 STEEL TUBE LEG 2
13 STEEL TUBE LEG with eyebolt insert 2
14 BURNER ASSEMBLY 1
15 R-HOOK 1
16 WOOD CHIP BOX DRAWER 1
17 STEEL WOOD CHIP BOX ONLY 1
18 STEEL WOOD CHIP BOX LID ONLY 1
19 WATER PAN DRAWER 1
20 S-HOOK 1
21 WATER PAN 1
22 COOKING RACK 4
23 HARDWARE 1
IM3495 INSTRUCTION MANUAL 1
31971 COVER(not included-available as a purchased accessory via
our website:www.landmann-usa.com n/a
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Package Contents - Identifying the parts
Check your contents for these parts. If you are missing any parts or if any parts are damaged,
please call our toll-free customer service line to order parts:
1-800-321-3473
DO NOT RETURN YOUR SMOKER TO THE RETAILER. PLEASE CALL US FIRST.
Model: 3895GLA/ 3895GWLA
Hardware List
A
28X
M6X12
8X
M5X12
1X
M5X8
14X
M6
2X
M5
2X
Φ5
14X
Φ6
B C D E F G
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Package Contents - Continued
Check your contents for these parts. If you are missing any parts or if any parts are damaged,
please call our toll-free customer service line to order parts:
1-800-321-3473
DO NOT RETURN YOUR SMOKER TO THE RETAILER. PLEASE CALL US FIRST.
Model: 3895GLA/ 3895GWLA
Vertical Gas Smoker Parts
Part Number Description Qty
1 CHIMNEY ASSEMBLY 1
2 MEAT HANGER 1
3 CABINET(NO DOOR) 1
4 LOCK ASSEMBLY 1
5 LOCK PLATE 1
6 TEMPERATURE GAUGE ASSEMBLY 1
7 DOOR PANEL 1
8 HANDLE ASSEMBLY 3
9 SIDE HANDLE -STEEL 7" 2
10 DAMPER PLATE with plastic tip guards 2
11 CONTROL PANEL ASSEMBLY 1
12 STEEL TUBE LEG 2
13 STEEL TUBE LEG with eyebolt insert 2
14 BURNER ASSEMBLY 1
15 R-HOOK 1
16 WOOD CHIP BOX DRAWER 1
17 STEEL WOOD CHIP BOX ONLY 1
18 STEEL WOOD CHIP BOX LID ONLY 1
19 WATER PAN DRAWER 1
20 S-HOOK 1
21 WATER PAN 1
22 COOKING RACK 5
23 GREASE PAN 1
24 HARDWARE 1
IM3895 INSTRUCTION MANUAL 1
31978 for 3895GLA COVER(not included-available as a purchased accessory
via our website:www.landmann-usa.com n/a
31979 for 3895GWLA
LP Tank and flavoring wood not included
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Assembly Steps
Step 1 Step 2 A4X
M6X12
Step 3 A4X
M6X12 Step 4 B2X M5X12
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Assembly Steps
Step 5
Step 7
A3X
M6X12 Step 6
2X
M5X12
Note that the metal tab that goes inside
the “Butterfly” holes is specifically designed
to keep vent partially open at all times.
This is a safety feature required in all Smoky
Mountain Vertical Smokers.
B
2X
M5
E
2X
Φ5
F
Plug in wire
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Assembly Steps
Step 8
A
8X
M6X12
Step 9 B2X
M5X12
8X
M6
D
8X
Φ6
G
Step 10 A3X
M6X12
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Assembly Steps
Step 11 C1X
M5X8 Step 12
Step 13 ZIP TIE
ZIP TIE
Step 14
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Assembly Steps
Step 15
A
2X
M6X12
Step 16
B
2X
M5X12
2X
M6
D
2X
Φ6
G
M6
4X
DΦ6
4X
G
AM6X12
4X
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Assembly Steps
This step only for Model: 3895GLA/ 3895GWLA
Step 17
Step 18
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Assembly Steps
Step 19
Model: 3495GLA Model: 3895GLA/ 3895GWLA
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CONNECTING THE LP CYLINDER
WARNING
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DANGER
!
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ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE
FOLLOWED TO PREVENT FIRE, DAMAGE AND/OR INJURY.
IMPORTANT: Any fuel supply cylinder used must
be constructed and marked in accordance with
specifications for propane cylinders of the U.S.
Department of Transportation (DOT) CFR 49, or
CAN/CSA B339. The appliance should only be
used with a 20 pound, vertical standing vapor
withdrawal type tank.
This smoker is designed to operate on LP (Liquified
Propane) gas only. This smoker is not to be utilized
with non-self-contained LP gas supply system.
The 20 lb LP Cylinder used with this smoker must
conform to the following requirements:
Diameter - 12” (30.5cm)
Height - 18” (45.7cm)
With a maximum capacity of 20 pounds.
The LP cylinder used must include a collar to protect
the cylinder valve. The cylinder system must be
arranged for vapor withdrawal.
The instructions stated on the LP cylinders have
to be followed when filling and transporting
cylinders. Failure to do so could result in problems
relating to overfilling, excessive venting of gas and
to regulator freezing.
Do not allow dirt or foreign material to get into or
onto the cylinder connection when it is not attached
to the fuel supply system. Place the dust cap on the
cylinder valve outlet whenever the cylinder is not in
use. Only install the type of dust cap on the cylinder
valve outlet that is provided with the cylinder valve.
Other types of caps or plugs may result in leakage
of propane.
(A) DO NOT store spare LP tanks under or
near the smoker.
(B) NEVER fill cylinders more than 80% full.
If instructions A and B above are not
followed exactly, a fire causing death or
serious injury may occur.
Cylinders must be filled before initial use. All
handling, transport, filling and storage of LP gas
cylinders must be in accordance with NFPA 58
Storage and Handling of Liquid Petroleum Gases, or
CSAB 149.1 Natural Gas and Propane Installation
code. Clylinders must be suitably tied down during
transport. DO NOT place any other items on top
of the cylinders at any time.Cylinders are not to be
exposed to excessive temperatures or high heat.
If there is a question on the identity of your smoker
and of the type of fuel to be used, please look on
the data plate. Smokers are factory equipped for
use on only one type of fuel. These smokers cannot
be, and should not be used on other types of fuel.
Doing so can cause severe damage to the smoker
and the installation area and the added risk of
serious injury.
Any attempt to operate these smokers on fuels
for which they are not design certified VOIDS THE
MANUFACTUR WARRANTY.
Gas Cylinder outlet must have Type 1 gas connection
termination in order to mate with gas hose provided
with smoker.
The pressure regulator and hose assembly supplied
by the manufacturer with the smoker must be
used. Replacement pressure regulators and hose
assemblies must be those specified by the smoker
manufacturer.
The regulator/hose assembly should be handled
carefully to prevent contamination by foreign
objects and dirt. The assembly should be inspected
before use and any dirt or contamination should be
wiped off. In order to insure proper installation, any
replacement of the fuel cylinder regulator assembly
has to be done with parts authorized by the smoker
manufacturer.
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Valve/pressure regulators are factory set to
the correct operating pressures. NO attempts
should be made to adjust these settings.
Connecting the LP Gas Cylinder:
1. The valve on the LP cylinder must be closed. See
that the knob is turned clockwise to a full stop.
2. Check that the control knob on the smoker is
turned OFF.
3. Remove the protective cap from the LP Cylinder
valve and coupling nut, if present.
4. Hold the regulator in one hand and insert the
nipple into the valve outlet. Be sure the nipple
is centered in the valve outlet. The coupling nut
connects to the large outside threads on the
valve outlet, Use care - DO NOT cross thread the
connection.
5. Hand tighten the coupling nut clockwise until it
comes to a full stop. Firmly tighten by hand only.
DO NOT USE TOOLS.
CAUTION: In the connection process, the
regulator side of the connection will seal on
the back check in the valve, resulting in a slight
resistance. The connection requires about one-
half (1/2) to three-quarters (3/4) additional turn to
complete the connection.
When setting up the smoker and cylinder, it is
recommended to have the cylinder and the smoker
on a line perpendicular to the wind direction.
The gas hose/regulator assembly should be totally
extended to the maximum distance so that the hose
is straight and the cylinder is as far from the smoker
as it can be. LP cylinders are intended for operation
in the upright position only.
Care should be taken to protect the fuel supply hose
from damage by either foot or vehicle traffic.
If the smoker is not in use, the gas must be turned
off at the LP cylinder and the cylinder should be
disconnected from the smoker and stored away
from the smoker.
Storage of the smoker indoors is only permissible if
the LP cylinder is disconnected and removed from
the smoker.
LP cylinder must be stored outdoors out of reach
of children and pets, and must not be stored in a
building, garage or any other enclosed area.
Leak Testing (Check for gas leaks)
After all connections are completed, check all connections
and fittings for leaks with a soap solution.
* Mix dish soap with water (about 3:1 mix ratio)
* With all valves closed, apply the soap solution to all
gas flow connections and fittings.
* Open LP Cylinder valve about 1 -1/2 turn.
Presence of bubbles at areas of wet solution
indicates a gas leak.
If leaks are detected or you smell or hear gas, shut
off the valve and repair the leak or replace the
defective part. DO NOT USE THE SMOKER UNTIL
ALL LEAKS ARE CORRECTED.
CONNECTING THE LP CYLINDER
WARNING
ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE
FOLLOWED TO PREVENT FIRE, DAMAGE AND/OR INJURY.
!
!
DANGER
!
24"Min
(61cm)
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OPERATING INSTRUCTIONS
PRE-USE PROCEDURES:
Before you cook food in our smoker, it is important to “season” your smoker. Seasoning seals
the paint and interior of your smoker to enhance flavoring, durability and overall peformance.
This is also referred to as the “break-in” process.
If your smoker requires any touch-up paint on the inside of the cabinet, the only time you
should apply paint to the inside is before the seasoning process. Paint should never be
applied to the interior of your smoker after your smoker has been used. See the section in this
instruction manual concerning AFTER USE CARE AND MAINTENANCE.
To season your smoker, simply use it as you normally would, only DO NOT cook any food. You
will need to follow all of the operating procedures in the next few sections of this manual.
Using your desired flavoring woods and marinades, add water in the water pan, burn your
smoker at the lowest temperature by setting your control knob to LOW, and allow 45-60
minutes for this burn. Turn the Smoker to the OFF position and disconnect the LP Cylinder.
Allow the smoker to completely cool and then clean out the used water and wood.
Once the seasoning is complete, your smoker’s interior will have a durable, seasoned coating.
ADDING WATER:
Open water pan drawer and fill with water up to 1” (25mm) below the rim. Slowly and
steadily, push water pan drawer closed until it comes to a complete stop. To add water while
the smoker is hot, SLOWLY open the water pan drawer to prevent any splashing of remaining
water. Replenish the water as need and then again SLOWLY and CAREFULLY push the water pan
drawer closed until it comes to a complete stop.
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ADDING WOOD CHIPS
To add wood chips before smoking, fill the wood chip box with your choice of flavoring
hardwood chips. The amount and type of wood you use is entirely up to you. One full filling of
the wood chip box is typically enough for several hours of smoking. Once the wood chip box is
filled, place the lid on top of the wood chip box and set the box into the correct location of the
smoker. For two drawer smokers, the wood chip box should be placed in the lower drawer that
has a frame specifically designed for the wood chip box.
COOKING TIPS - Flavored woods:
* To produce more smoke and prevent fast burning, pre-soak the wood chips in a separate bowl
of water for at least 30 minutes, or wrap the chips in perforated aluminum foil. [See wood
chip manufacturer’s instructions]
* Small wood chips work best inside the wood chip box.
* Use dry hardwoods such as hickory, pecan, apple, cherry or mesquite.
* Most fruit and nut tree woods produce an excellent smoke flavoring.
* Do not use resinous woods such as pine. These usually produce unpleasant flavoring.
* Let your taste be your guide - experiment with different types and quantities of wood chunks,
chips or sticks. You can also mix woods.
* Most smoker flavoring occurs within the first hour of cooking. Adding wood chips after the
first hour is typcially not necessary unless extra smoke flavoring is desired.
THE WOOD CHIP BOX AND LID WILL GET VERY HOT DURING SMOKING. AVOID HANDLING THEM
WHILE IN USE. ALWAYS WEAR PROTECIVE OVEN MITTS WHEN HANDLING HOT COMPONENTS.
CHIMNEY AND DAMPER VENT ADJUSTMENTS
Minor temperature maintenance is best controlled by different chimney and side damper
adjustments. The key to effective smoking is to watch your heat indicator (temperature gauge)
on the door and adjust the chimney and side dampers accordingly.
* For better performance, rotate the smoker to where the front or back of the smoker is facing
the wind. This allows the adjustment of the chimney and side damper vents to be more
effective and accurate.
* Opening the chimney and side damper vents helps to exhaust heat and reduce smoker temperature.
* The chimney and side dampers vents SHOULD NEVER BE FULLY CLOSED.
* Closing the chimney and side damper vents helps to hold in heat and increases smoker temperature.
* Minor temperature maintenance is best controlled by different chimney and side damper
adjustment configurations.
DANGER
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