SMORACY BEAST 3680 User manual

THE 3680 BEASTTHE 3680 BEAST
THE 3680 BEASTTHE 3680 BEAST
THE 3680 BEAST®
RECYCLER
MODEL 3680
OPERATING & PARTS MANUAL
“BUILT WITH QUALITY AND DESIGN FIRST”
Model No: __________________
Serial No: XXXX
WorkOrderNo. XXXXX
Manual Date: XX/XX
Engine Make: _________________
Serial No: ________________
Clutch Make: _________________
Model: __________________
S/N: ___________________
36803680
36803680
3680
ATTENTION:
Dependingonwhatreplacementpartsyouare
ordering,wewillneedthefollowinginformation:
RECYCLER COMPONENTS
SerialNumber
ModelNumberofRecycler
ENGINE COMPONENTS
EngineSize
EngineSerialNumber
EngineSpec.Number
CLUTCH COMPONENTS
NameofManufacturer
SerialNumber
BOM# ofClutch
(seechecksheet) MANUFACTUREDBY
SMORACY, LLC
6750 Millbrook Road
REMUS,MICHIGAN,USA49340
PHONE:[phone]OR561-2272
TOLLFREEINUSA 800/952-0178
FAX: [phone]~SALESDEPT.
FAX:[phone] ~ PARTS/SERVICE
E-MAIL:www.banditchippers.com

WARNING
!
ADVERTENCIA
!
Breathing diesel engine
exhaust exposes you to
chemicals known to the
State of California to cause
cancer and birth defects or
other reproductive harm.
• Always start and
operate the engine in a
well-ventilated area.
• If in an enclosed area,
vent the exhaust to the
outside.
• Do not modify or tamper
with the exhaust system.
• Do not idle the engine
except as necessary.
For more information go to:
www.P65warnings.ca.gov/diesel
Respirar gases de escape de
motores diesel le expone a
quÍmicos conocidos por el estado
de California como causales de
cáncer y defectos congénitos u
otros daños reproductivos.
Para mayor informaciÓn visite:
www.P65warnings.ca.gov/diesel
• Siempre encienda y opere el
motor en áreas bien ventiladas.
• Si está en un área cerrada,
ventile escape hacia el exterior.
• No modifi que ni altere el
sistema de escape.
• No deje el motor en ralentÍa no
ser que sea necesario.
SPW-46 8/18
SPW-47 8/18
Cancer and
Reproductive
Harm
WARNING
!
ADVERTENCIA
!
Cáncer y daño
reproductivo
www.P65warnings.ca.gov
CALIFORNIA PROPOSITION 65

I have inspected this equipment and nd it in correct working condition. To the best of my knowledge, the customer and
his/her personnel are aware of, and agree to the above procedures.
Signed: ________________________________________________________________________ Date: ______________
(Dealer Representative)
The equipment has been thoroughly checked by the above named dealer representative, and I am satised with his/her
instructions. I have also read, understand, and agree to reverse side of page.
Signed: ________________________________________________________________________ Date: ______________
(Customer)
IT IS VERY IMPORTANT THAT THIS FORM IS FILLED OUT COMPLETELY & ACCURATELY. IF WE CANNOT READ THE
PURCHASER’S INFORMATION OR IT IS INCORRECT, OUR CUSTOMER LIST WILL NOT BE ACCURATE.
IMPORTANT - THIS FORM MUST BE RETURNED TO THE
CUSTOMER DATA DEPARTMENT WITHIN TEN (10)
DAYS IN ORDER TO VALIDATE WARRANTY
Customer Data Department
6750 Millbrook Road
Remus, MI, USA 49340
Phone: [phone] in USA
Phone: [phone]
Fax: [phone]
E-mail: www.banditchippers.com
Copyright 2-08 FORM #WV-118
OWNERSHIP / WARRANTY VALIDATION FORM
(RECYCLER)
1. _______ Customer has been instructed and understands operation and all safety aspects of operating the equipment.
2. _______ Customer has been instructed and understands that everyone within 100 feet of machine must wear
personal safety equipment (i.e. hard hat, face shield, safety glasses, gloves, ear protection, etc.)
3. _______ Customer has been instructed and understands equipment maintenance schedules, procedures, and that it
is their responsibility to perform maintenance that includes periodic relief valve adjustments, retightening
all fasteners as needed, teeth replacement, especially clutch and belt adjustments, etc.
4. _______ Customer understands hazards of working under, and how to properly lock, the feed wheel in the up position.
5. _______ Customer has been instructed and understands that any machine operators must, always be located within easy
 reachofcontrolsandshutdowndevices,andknowhowtouse,activate,andmaintainthereextinguishers.
6. _______ Customer has been instructed, understands, and agrees that all potential operators must use proper shut
 downprocedures,checkforres,andremoveallpotentialrehazards.Alwayscleanoffandremoveall
 ammabledebrissuchas:wood,mulch,oils,fuels,etc.fromanywherematerialscollect.
7. _______ Customer understands the purpose of and how to operate all the safety devices and guards and to never
attempt to override any safety devices or guards.
8. _______ Customer has been instructed and understands to always remove the ignition key, completely disconnect
battery from cables or by using the battery disconnect switch, and to wait for the cutterhead to come to a
 completestop.Allowallthetimenecessaryforthecutterheadtocometoacomplete stop before performing
any type of service or maintenance procedures. Customer has been shown and understands the purpose of
 thebeltshieldinspectionholeandtonotattemptanymaintenanceuntilbeltsarevisuallyconrmedtohave
come to a complete stop.
9. _______ Customer has been instructed and understands the operational, electrical, and radio devices on the
machine, and no one is to be within restricted area, around recycler, while it is running.
10. _______ Customer has reviewed and understands limited warranty, and all written and visual instructions.
11. _______ Customer has received, been advised, and understands the manuals, and the Safety/Service video supplied
 withtherecycler.Avideoissuppliedforequipmentmodelsasavailable.
12._______AllDanger,WarningandOperationaldecalsareproperlydisplayedonequipmentandfullyunderstoodbycustomer.
13._______ Customerhasbeeninstructed,understands,andagreesthatallpotentialoperatorsmust:Seethesuppliedvideo,
 beinstructedonalltheDanger,WarningandOperationaldecals,readthemanualandfollowtheprocedures.
PURCHASER / OWNER INFORMATION:
Company Name ______________________________________________ Contact Name _______________________
Mailing/StreetAddress________________________________________________City________________________
State __________________________ Zip Code ____________ Telephone Number ( ___ ) ____________________
E-mail _____________________________________ Recycler Model No. ___________ Serial No. ______________
DateRecyclerPutIntoService____________EngineMake&S/N_________________________________________
DEALER / SELLER INFORMATION:
Dealer/SellerName___________________________________________ContactName_______________________
Mailing/StreetAddress________________________________________________City________________________
State __________________________ Zip Code ____________ Telephone Number ( ___ ) ____________________

Copyright 9-02 FORM #Q-110
DATE PURCHASED: _________________
MODEL: ___________________________
SERIAL NUMBER: ___________________
DEALER NAME: ____________________
___________________________________
TO BE RETURNED AFTER THIRTY (30) DAYS OF OPERATION
Please return to: Customer Data Department
6750 Millbrook Road
Remus, MI 49340
PH: [phone] in USA
PH: [phone]
FAX: [phone]
E-MAIL: www.banditchippers.com
RECYCLER QUALITY REPORT
All of the employees that build your equipment strive to manufacturer the very best quality product on the market.
We would appreciate your efforts in letting us know how we are doing.
We would like you to operate your machine for thirty (30) days and then ll out this questionnaire and mail it to us.
This will help us to keep producing a good product and improving our products through your recommendations.
1. Did your machine perform to your expectations? ____________________________________________
2. Was the machine delivered on schedule? __________________________________________________
3. Was the paint color and nish to your satisfaction? __________________________________________
4. Was machine equipment as ordered? _____________________________________________________
5. Did all welds appear to be of high quality? _________________________________________________
6. Was the overall machine to your liking? ___________________________________________________
7. What problems have you experienced? ___________________________________________________
8. Have any components regularly loosened that caused problems? _______________________________
9. Does the hydraulic system seem to have adequate power for feeding wood into the recycler? ________
10. Is the machine manufactured to accommodate service in an adequate manner? If not, please explain:
___________________________________________________________________________________
11. General comments and/or suggestions: ___________________________________________________
___________________________________________________________________________________
___________________________________________________________________________________
12. Would you like to be contacted concerning more of our equipment? _____________________________
YOUR COMPANY:__________________________________
NAME: __________________________________________
ADDRESS: ______________________________________
CITY: ___________________________________________
STATE & ZIP: ____________________________________
PHONE: ( ______ ) ________________________________
E-MAIL: _________________________________________

Copyright 12/14 1 S/N XXXX WO#XXXXXX
Smoracy, LLC
MODEL 3680 TABLE OF CONTENTS
PAGE NO.
INTRODUCTION & WARRANTY............................................................... 2
SERIAL NUMBER LOCATION.................................................................. 6
SAFETY PROCEDURES.......................................................................... 7
SAFETY DECALS....................................................................................13
AUTOFEED SECTION..............................................................................19
RADIO/TETHER CONTROLS....................................................................26
EQUIPMENT SPECIFICATIONS............................................................... 30
CONTROLS/START-UP PROCEDURES.................................................... 36
TRANSPORTATION PROCEDURES......................................................... 45
MAINTENANCE ...................................................................................... 46
DAILY, WEEKLY, MONTHLY CHECKLIST........................................... 47
CUTTERHEAD SECTION................................................................... 50
CUTTERTEETH SECTION.................................................................. 53
SCREEN SECTION............................................................................ 58
AUGER SECTION..............................................................................59
INFEED SECTION..............................................................................62
BELT/CHAIN SECTION...................................................................... 63
TIRE WEAR SECTION....................................................................... 64
AXLE LUBRICATION......................................................................... 65
CLUTCH SECTION............................................................................ 66
PAINT AND APPEARANCE.................................................................66
DUST SUPPRESSION SYSTEM.........................................................67
TROUBLE SHOOTING....................................................................... 68
HYDRAULIC SECTION.......................................................................79
LUBRICATION & BOLT TORQUE CHARTS......................................... 82
ELECTRICAL SECTION..................................................................... 84
REPLACEMENT PARTS SECTION........................................................... 85
INFEED CONVEYOR COMPONENTS..................................................86
BASE COMPONENTS........................................................................88
HYDRAULIC TANK COMPONENTS.................................................... 90
FEEDWHEEL COMPONENTS.............................................................92
DUST SUPPRESSION COMPONENTS................................................94
CUTTERTEETH COMPONENTS..........................................................96
SCREEN COMPONENTS....................................................................98
SCREEN HOIST COMPONENTS........................................................100
ANVIL & CONCAVE GATE COMPONENTS.........................................102
DISCHARGE CONVEYOR COMPONENTS..........................................104
AUGER COMPONENTS.....................................................................108
HYDRAULIC COMPONENTS..............................................................110
FRAME & ACCESSORY COMPONENTS.............................................142
AIR BRAKE COMPONENTS...............................................................144
AXLE COMPONENTS........................................................................146
HUB GROUPS...................................................................................147
CONTROL BOX COMPONENTS.........................................................148
INDEX.....................................................................................................150
NOTE- ANY PART, PORTION, DESIGN, NUMBER, SPECIFICATION, AND/OR
DIMENSION IN THIS MANUAL IS SUBJECT TO CHANGE WITHOUT
NOTICE BY THE MANUFACTURER.
TABLE OF CONTENTS

Copyright 12/14 2 S/N XXXX WO#XXXXXX
Smoracy, LLC
MODEL 3680
INTRODUCTION
The purpose of this manual is to provide the user with specifications and procedures for the
operation, maintenance and repair of the Beast Recycler. As with any piece of equipment, safety
should always be a constant thought while the machine is being operated, serviced or stored. In order
tohighlightthis consideration,thematerial whichaddressessafety isproceededby thefollowingsignal
words:
Signal Word Likelihood of Occurrence Degree of Potential
Injury or Damage
DANGER
WARNING
CAUTION
NOTICE
Will occur if warning is ignored
Can occur if warning is ignored
Will or can occur if warning is ignored
Important, but not hazard related
Severe
Severe
MinortoSevere
Minor
The recycler is designed and manufactured in accordance with the latest machine industry standards.
This alone does not prevent injury. It is the operator’s responsibility to use good judgement and follow
the warnings and instructions as indicated in this manual.
Improperuseofthe recycler canresultin severe personal injury. Personnel usingtherecycler must be
qualified, trained and familiar with the operating procedures as defined in this manual.
It is the responsibility of the owner or employer to insure that the operator is trained and practices safe
operation while using and servicing the machine. It is also the owner’s responsibility to provide and
follow a regularly scheduled preventative maintenance and repair program on the recycler, using only
factory approved replacement parts. Any unapproved repairs or modifications may not only damage
the machine and its performance, but could result in severe personal injury. Consult the equipment
manufacturer!!!
Each machine is shipped with a manual, a customer’s check sheet on the recycler, any available parts
& service manuals on component parts not produced by this manufacturer, and service & safety video
tape. Additional copies of these manuals and check sheets can be purchased from the manufacturer,
or through the dealer. Engine parts, service and maintenance manuals MUST be purchased through
the engine manufacturer or their dealer.
NOTE - The producer of the Beast Recycler reserves the right to make any
modifications or revisions to the design or specifications of its machine
without advance notice. The producer also reserves the right to change
machine and part prices as needed without advance notice.
INTRODUCTION & WARRANTY
WARNING
WARNING

Copyright 12/14 6 S/N XXXX WO#XXXXXX
Smoracy, LLC
MODEL 3680
1. TopofTongue
2. InsidetheControl Cabinet
3. CurbSideBearing Pad
NOTE: Theengine information is locatedonthe
engine block. The clutch information is
locatedontheclutchplate.
1
INTRODUCTION & WARRANTY
3
2
TYPICAL RECYCLER SERIAL NUMBER
LOCATIONS
Machine directional instructions are described as “curbside” (radiator side of machine) and
“roadside” (clutch side of machine).

Copyright 12/14 7 S/N XXXX WO#XXXXXX
Smoracy, LLC
MODEL 3680
SAFETY PROCEDURES
SAFETY PROCEDURES
CHECK FOR FIRES, CLEAN OFF DEBRIS,
SWITCH OFF BATTERY
DO NOT leavethismachineunattendeduntilallpoten-
tial fire debris is removed, no fire or smoldering exists and battery is
switchedoff. Thedieselenginecreatesmanyhotspots,including
exhaustmanifoldandturbo. Removeallflammabledebris(wood,mulch,
oils,fuels,etc.)from:
• Engineturboandexhaust • Insidebeltshields
• Besideandaround engine • Insidecontrolcabinets
• Underengineandtanks • Anywherematerialscollect
DO NOT leavethismachineunattendeduntilallfirehazardsare
removed,hotspotsare cold and battery is disconnected.
ALWAYS keepseveraltypeA:B:Cfireextinguishersoperationalandon
thejobatall times.
SMORACY, LLC IS NOT RESPONSIBLE FOR FIRES CAUSED BY
FIRE HAZARDS LEFT TO SMOLDER AND BURN, OR IMPROPER
SHUTDOWN PROCEDURES.
WARNING
RESTRICTEDAREA
DO NOT approachwithin envelope oryouwill be injuredwhilemachineis operating.
DANGER
100ft.
(30.5m)
200ft.
(61.0m)
50 ft.
(15.2m)
RECYCLER DISCHARGE

Copyright 12/14 8 S/N XXXX WO#XXXXXX
Smoracy, LLC
MODEL 3680
The words Danger, Warning, Caution, and
Notice are used on the safety decals and throughout
this manual, to make you aware of the safety
procedures. Theseproceduresareveryimportant,read
andobey them.
YOUR SAFETY IS VERY IMPORTANT TO US!
Thismachine is equippedwithsafety decals, guards
anddesigns for yourprotection.
Don’t ever take the machine for granted, always be
cautiousandcareful when operatingyourequipment.
Read and follow all the instructions in your manual
thoroughly. Your safety is dependent on your
knowledgeofhowtooperateandmaintain thismachine.
You may obtain additional copies of this manual from
yourSmoracy,LLCDealer.
Beforeoperatingrecycler, you must haveallpotential
operators; read and understand manuals, decals, and
watchthe video tapeandfollowall recommendations.
Regardless of how hard a manufacturer tries to
produce a safe machine, accidents still happen.
Normally accidents are caused by people making
mistakes. They do not read the manual, they ignore
warningdecalsordo not uselockoutsprovidedfortheir
safety. This normally happens after the person has
become accustomed to the machinery. In the initial
start up and operation of the machinery, they are
cautious, they are very careful because they do not
understandthemachine.
Thisequipmentis intended forusebypersonnelwho
are experienced with similar equipment. Always
operate safely. It is also recommended that someone
else is present while operating or servicing in case an
accidentshouldoccur. Neveroperateanymachinewhile
underthe influence ofdrugsoralcohol.
Keep children, bystanders and animals clear of
workingarea. Neveroperate equipment thatisinneed
ofrepair or adjustment.
Before starting the machine, take a minute to check
a few things. The recycler should be in an area
restrictedfrompeoplepassingby. This area aroundthe
recycler must be free of all objects that can obstruct
your movement when working with the machine. The
machine should be checked for loose tools or foreign
objects,especiallyintheinfeedconveyorarea. Alltools
not in use should be secured in a tool box.
Operators must at all times be located within easy
reach of all feed control and shut-off devices when the
unitisrunning. Alsoalwaysbeobservantand prepared
toactivate controlstoprevent an accident.
Do Not wear torn or loose clothing it is more likely to
getcaughtinmovingmachineryparts. Keepsuchitems
as long hair, shirt sleeves, and shirt tails properly
contained. Avoid wearing necklaces, rings, watches,
andespeciallyneckties while operatingthismachinery.
Make sure the machine is in excellent condition, and
all the guards are in place, tight and secure.
Wearallpersonalprotection equipment andfollowall
safety standards per ANSI and OSHA instructions.
Examples of equipment: hard hat, safety glasses,
gloves, ear protection, etc. Do not wear gauntlet or
secured fit gloves. Always keep a fully charged
type A:B:C fire extinguisher with the machine while
operatingor servicing therecycler.
SAFETY PROCEDURES
SAFETY PROCEDURES
WARNING
DANGER
DANGER

Copyright 12/14 9 S/N XXXX WO#XXXXXX
Smoracy, LLC
MODEL 3680
NeverstandattheentrancetotheInfeedConveyoror
look over the Infeed Conveyor side panels. Never
attempt to manually dislodge material located on the
Infeed Conveyor while the machine is running. Never
raise Feedwheel Yoke and look inside, or look down
Infeed Conveyor while machine is working.
Entanglement in Infeed Conveyor can cause serious
injury. Stay away from the Infeed Conveyor during
operation. Ifthe conveyordriveisnot shutoffastalled
conveyor may restart unexpectedly as the obstruction
isremoved. Donot handfeedrawmaterialontoInfeed
Conveyor.
Avoid moving parts. Keep hands, feet, and clothing
away from power driven parts. Keep all guards and
shieldsin placeandproperly secured.
Stay away from the Feedwheel and Cutterhead
areas. Never stand close to the Feedwheel assembly
whilethemachineisrunning. Never attempt todowork
on a raised Feedwheel without making sure all safety
devicesaresecured. AlwaysengagethehydraulicYoke
Lock Bars, and use the Safety Chain to secure the
Feedwheel assembly to the Discharge Belt Conveyor
rest before replacing Cutterhead inserts or bodies.
Follow proper shutdown procedures before beginning
any type of maintenance to the Recycler.
Entanglement in the Discharge Belt Conveyor can
cause serious injury. Stay away from the conveyor
duringoperation. If theconveyordrive isnotshut offa
stalled conveyor may restart unexpectedly as the
obstruction is removed. Avoid the Discharge Belt
Conveyor area. Ejected material can cause serious
injury. Stay away! Stay clear of thrown and falling
objects. Take the following precautions to avoid
injuries from thrown and falling objects: Wear all
applicable safety equipment. Only properly protected
workers are allowed in “thrown object area”. All
machines in “thrown object area” must have overhead
protection. Machines used to load the recycler must
haveanenclosedcab. Donotleavecontrolsunattended
whilemachine isoperating. Locate therecycler asafe
distance from buildings, public roads and populated
areas.
NEVER sit, stand, lay, climb or ride anywhere
on this machine while it is running, operating, or in
transit. You will be injured.
To avoid damage to the Discharge Conveyor do not
movethemachinewiththeConveyorextended. Donot
foldor unfoldthe Conveyoron unevenground. Do not
cause abrupt stops when raising or lowering the
Conveyor. Do follow all operation, service and safety
guidelines. Dofollow thesesteps topurge airfrom the
hydraulic system every time the Conveyor is moved.
1)Placepressuregaugeindiagnosticportofvalvebank.
2) With Conveyor resting in fold or unfold position,
operatevalvetopositionitfurther in that direction. Hold
valve position for 4 to 5 seconds until gauge reaches
system pressure. 3) Repeat these steps for second
control valve. Now you may proceed to raise or lower
theConveyor. Do operate theConveyorfoldingactions
with the engine at idle. Do fold the Conveyor upper
section first, then the mid section. NEVER slam the
DischargeBelt Conveyorto arest.
It is very important after you have operated a new
machine for approximately an hour, shut down the
machineand recheckall nutsand bolts.It isnormal for
bolts to loosen once on a new piece of machinery. If
you tighten them now, there is a good possibility they
won’t loosen again. Certain bolts should be checked
periodically such as Cutterbody and Teeth bolts, etc.
fortorque and fit.
Most of the nuts used on the Smoracy, LLC
Recyclerareselflocking.After a nuthasbeenremoved
five times, it should be replaced to insure proper
tightness.
SAFETY PROCEDURES
SAFETY PROCEDURES
DANGER
DANGER
DANGER
NOTICE
DANGER
DANGER
WARNING

Copyright 12/14 10 S/N XXXX WO#XXXXXX
Smoracy, LLC
MODEL 3680 SAFETY PROCEDURES
SAFETY PROCEDURES
Neverusejumpercablesduringfreezingtemperatures.
Tow the machine inside and allow the battery time to
warm up. Explosion will occur with a frozen battery.
Never use jumper cables in a confined or unventilated
area. Battery acid fumes are explosive. Battery acid
cancause severe burns. Avoidcontact witheyes, skin
and clothing. Battery fumes are flammable and can
explode. Neverexpose an openflameorsparknearthe
battery. Keep all burning materials away from the
battery. Whenservicingthebattery,donotsmoke,shield
eyesand face. Servicein awellventilated area.
DO NOT GO NEAR HYDRAULIC LEAKS! High
pressure oil easily punctures skin causing serious
injury, gangrene,or death. DO NOTuse fingersor skin
to check for leaks. Lower load or relieve hydraulic
pressure before loosening fittings. Use a piece of
cardboardto find leaks. Neveruseyour bare hands.
In cold weather situations let your hydraulic system
idle for approximately 15 minutes to allow the system
towarmuptooperating temperature. Avoid burns from
fluid. Hotfluidunderpressure can causesevereburns.
Relieveallpressureinthe system before disconnecting
the lines, hoses or performing other work. Allow
system to cool down to ambient temperature before
opening any coolant or hydraulic oil system.
Inspectrawmaterialspileforprohibitedmaterials. The
following are examples of prohibited materials to be
avoided. Material and products containing toxic
substances, explosive or flammable materials
including chemicals, liquids, gases, pressurized
containers etc., tires, glass, heavy rigid plastic, sheet
metal, masonry, stone materials, and solid metals.
DO NOT operate this machine indoors! Exhaust
fumes can be fatal. Never refuel while the machine is
running or engine is hot. Never refuel in the shop or
building. Alwaysrefuel in awell ventilated area, away
from sparks or open flames, DO NOT SMOKE.
Extinguish all smoking materials. Wipe up all spilled
fuelbefore restartingthe engine. Donot fillabove 1/2”
(12.7 mm) from top of tank.
To obtain the most from the recycler, for the least
amount of cost, it is a good practice to set and follow a
scheduled preventative maintenance program. It will
eliminatemany possibleproblems anddown time.
Check laws and regulations. Know and obey all
federal,state,and local lawsand regulations thatapply
to your work situation and the transportation of a
machine this size.
Keep the machine in good condition. Be sure the
machineisingoodoperatingconditionandthatallsafety
devices,includingguards andshields are installedand
functioningproperly.Visuallyinspectthe machine daily
before starting the machine. Refer to the “Start-up
Procedures“. Make no modifications toyourequipment
unless specifically recommended or requested by
Smoracy,LLC.
Avoid power lines. Electrocution is possible if the
recycler touches a power line. Take the following
precautions. Position the recycler and any loading
equipmentatleast10feet(3meters) from electric lines.
If the machine contacts an electric line stay away from
themachine.
After engine is started, let the Cutterhead turn at the
lowest RPM’s possible. Listen for any type of noise
that is foreign. Any steel against steel noise is
foreign. Ifyouhearanoise,stoptheengineandfindthe
problem.
The machine was built with a maintenance door
enginedisableplugwhich disables theengineif it isnot
installed properly with the maintenance in the closed
position.Correctlyinstalledand maintained, theengine
will not start or it will shut off if the maintenance door
enginedisableplugis disconnected. The maintenance
doormustNEVERbeopenoropenedduring operation.
WARNING
DANGER
DANGER
DANGER
WARNING
DANGER
WARNING
WARNING
WARNNG

Copyright 12/14 11 S/N XXXX WO#XXXXXX
Smoracy, LLC
MODEL 3680 SAFETY PROCEDURES
SAFETY PROCEDURES
Never work under or around the Feedwheel without
first disengaging clutch, turning off engine, waiting for
the Cutterhead to come to a complete stop, turning
Battery Disconnect Switch off, and you must have the
ignitionkey inYOUR possession. Some maintenance
requires that you work under the Feedwheel while it is
in the raised position. The FeedwheelYoke assembly
isequipped withtwo safetydevices thatmust beput in
placebefore work commences.
1. Yoke Lock Bars:
Withthe engine running,clutch disengaged,andthe
Cutterhead completely stopped, raise the Feedwheel
Yoketo its maximum heightusing theFeedwheel Yoke
manual control valve. Then locate the Hydraulic Yoke
Lock valve and pull the lever. The Yoke Lock Bars
locatedon top ofthe Cutterheadhousing willextend or
engage.
2. Safety Chain:
Nowuse the SafetyChain attachedto the Discharge
Belt Conveyor rest and secure it to the lug located on
the right side of the Feedwheel Yoke. With the safety
devices in place lower the Feedwheel Yoke until it
contactstheYoke LockBarsand the SafetyChainpulls
tight. Disengage clutch, turn off engine, wait for the
Cutterhead to come to a complete stop, turn Battery
Disconnect Switch off, and you must have the ignition
keyinYOUR possession. Foradded safety itis a good
practice to use an additional log chain to help support
the Feedwheel Yoke to the conveyor rest. When all
safety devices are in place you may start performing
maintenanceto themachine.
Do Not feed this machine with the top feedwheel
pinned, blocked or secured in the open position.
Before you change the Screen in your Recycler
you must remember to never do any maintenance
work inside or around your Recycler without first
disengaging clutch, turning off engine, waiting for the
Cutterheadtocome to acomplete stop, turningBattery
Disconnect Switch off, and you must have the ignition
key in YOUR possession.
The Recycler is equipped with a remote controlled
electric lift to assist service person while changing the
screen. It is only to be used to assist in changing the
screen!!! Always follow the instructions in the lift
owners manual! Never attempt any maintenance or
serviceunless the equipmentis completely shutdown!
Never overload lift or its cable, it is only to be used to
handle the recycler screens (max. 300 lbs. or 136 kg)!
Always keep components 100% operational and
maintained:cable, hooks,wiring,connections,boltsand
nuts,controls, etc.! Always replace wireropeif it shows
kinks, frayed wires, broken or worn strands! Always
wear quality leather gloves when handling wire rope!
Always stay clear of wire rope, hooks, lift and screen
whileoperating! Always insure thatthe brake devicein
liftis operational andmaintained, beforeusing it!
FirstlowerwinchcabletoScreenarea,removewinch
hook stop block from winch hook. Hook winch up to
thebackofScreenand snug upthecable. Removethe
eight mounting bolts that hold the screen in place.
Remove Screen using winch. Clean ALL debris from
Screen mounting area, then install new Screen.
Reinsert clamp locks and bolts into Screen mounting
area. Lightlysnugupbolts then adjustScreen. Screen
mustALWAYSbeat least1/8” (3.2mm) minimum from
teeth. Whenfinaladjustment is completedtorquebolts
to376ft.-lbs(510Nm). Reinstallwinchstopblockbefore
reeling in winch cable. Stop block must pull tightly to
enginebase when winchoperation iscomplete.
Do not hand feed this machine! This machine is
designed to only be fed by a mechanical log loader.
Feeding material into this machine by hand is not
permitted or authorized. Severe injury or death can
result!
Do not run or operate this machine with any door/
compartment open. Door enclosures are guards, you
canbe injured ifopen during operation.
Donotopenthebeltshielddoorunlessengineand all
machinepartshavecompletelystopped moving. Open
thisdooronly to checkfor proper drivebelt tension. Do
not start or operate this machine unless door is
securely in place.
DANGER
DANGER
DANGER
WARNING
WARNING

Copyright 12/14 12 S/N XXXX WO#XXXXXX
Smoracy, LLC
MODEL 3680 SAFETY PROCEDURES
SAFETY PROCEDURES
Do not work on the machine if the engine is running
withtheclutch disengaged. Aclutchcan self-engageif
eitherthepilot or throw-outbearinghappens to seizeto
the main output shaft.
Remember, it should take most of yourstrengthto
engage the clutch. If the clutch engages easily, DO
NOT OPERATE this recycler until the clutch has been
adjusted.
TheclutchisanexpensivecomponentpartoftheBeast
Recycler. Itneedspropermaintenance(seemaintenance
section and manufacturers manual for detailed
information). The operator must take care in the
engagement and disengagement of the engine, RPM
should always be 800 to 900 RPM.
Check for fires, clean off debris, switch off battery.
Donot leave thismachine unattended untilall potential
firedebris isremoved, nofire or smolderingexists and
batteryisswitched off. Thedieselengine creates many
hot spots, including exhaust manifold and turbo.
Removeall flammable debris(wood, mulch, oils,fuels,
etc.)from: engineturboandexhaust,besideandaround
engine, under engine and tanks, inside belt shield,
insidecontrolcabinets,anywhere materials collect. Do
notleave this machineunattended untilall firehazards
are removed, hot spots are cold and battery is
disconnected. Always keep several type A:B:C fire
extinguishers on the job at all times. Smoracy, LLC is
not responsible for fires caused by fire hazards left to
smolderandburn, or impropershutdown procedures. Before transporting the machine: 1) Clean out any
existing material on the machine by allowing the
machineto operatefor severalminutes withoutfurther
loading. 2)Idle engine anddisengage clutch. 3)Make
sure that the feedwheel is in the lowered position.
4)Make sure all manual hydraulic control valvesare
in the off position. 5) Switch engine off and remove
ignition key. 6) Lock radiator debris screen in
transport position. 7) Stow remote cable controls
inside hydraulic compartment. 8) Lock compartment
doors. 9)Cleanoff all Debrisand potential firehazards
from the machine. Along with these procedures make
sure to follow all of the “transportation procedures “ in
that section.
The self activating fire extinguishers located in
variousplaceswill not stopyourmachine from burning.
They are there to help put out a fire that may start. If a
firegets going afteryou have leftthe machine,they will
beineffective. You mustcleanthedebrisawayfrom the
engineandotherhotareas before leaving themachine!
Itisyour responsibility toproperly maintain andtest the
extinguishersas instructed bythe directionsthat come
with the fire extinguisher. If you do not have that
informationcontactSmoracy,LLC.
FIRE WARNING!
Observe tire manufacture’s instructions. Do not
inflatetiresaboverecommendedpressure. Checktires
onadailybasisforlowpressure. Inflatetorecommended
pressure. Replaceany wheel withtire cuts,bubbles or
damagedrims.
The stabilizer is used to assist in truck hookup. It is
highly recommended that blocks are used under the
frame near the hitch to support the Recycler during
operation.
WARNING
DANGER
DANGER
DANGER
DANGER
Ifthemachine is equippedwith a screenhoist,do not
operate the hoist while the machine is running. Make
sure the screen hoist and all the components are in
goodworking orderbeforeoperating. Useextremecare
and safety when operating the screen hoist. Screen
hoist operation is a one person job. This means the
person who hooks the hoist to the screen is the same
person who operates the hoist. Make sure the screen
is securely attached to the screen hoist before lifting.
Donotexceedtheliftingcapabilitiesof the screen hoist.
This device is designed and authorized to lift screens
only! Beforeresumingmachineoperationortransporting
the machine, make sure the screen hoist and all
components are properly stored on the machine and
thescreen hoist disconnectswitch is inthe offposition.
Donotleavethemachineunattended,unlessthescreen
hoist disconnect switch is in the off position. Use only
themanufacturer’srecommendedfluidforthehoistpump.
WARNING

Copyright 12/14 13 S/N XXXX WO#XXXXXX
Smoracy, LLC
MODEL 3680 SAFETY DECALS
SAFETY DECALS
Safety Decals located on your Beast Recycler contain useful information to assist you in operating your
equipment safely. Some of the decals on your machine and their location are shown in this section.
It is very important that all decals remain in place and in good condition on your machine. Please follow the
careand instructions givenbelow:
1) You should use soap and water to keep your decals clean. Never use mineral spirits or
anyotherabrasive cleaners.
2) Replace immediately any missing or damaged decals. If decals are damaged or
removed it is the owner’s responsibility to replace them. The location the decal is going
to be applied to must be clean and dry, and at least 40° F (5°C) before applying decal.
3) When the need arises to replace a machine component with a decal attached, be sure
andreplace thedecal.
4) Replacement decals areavailable, and canbe purchased fromthe manufactureror
yourSmoracy,LLCDealer.
EXAMPLES:
NOTICE
DECALMAINTENANCEISTHE
RESPONSIBILITYOFTHEOWNEROFTHIS
MACHINE.KEEPDECALSLEGIBLE.DECALS
(ETC.)AREAVAILABLEINOTHERLANGUAGES.
CONTACT:PARTS DEPARTMENT
6750 MILLBROOK RD.
REMUS, MI 49340
PHONE [phone]
DANGER
DANGER
DANGER
FALLING OBJECTS - STAND CLEAR
STAY CLEAR - MOVING CONVEYOR
FLYING OBJECTS
STAY CLEAR
OR YOU WILL BE
INJURED!

Copyright 12/14 14 S/N XXXX WO#XXXXXX
Smoracy, LLC
MODEL 3680
DECAL LOCATIONS
IMPORTANT!!!!!!
ALTHOUGH LOCATIONSMAYVARY,ALLDECALS MUSTBE ONMACHINEDURING OPERATION
IFANYDECALS BECOMEDAMAGED, REPLACE IMMEDIATELY.
SAFETY DECALS
INSIDECONTROLCABINETS
DECALS
8,11,12,13,14,15,27,28,30,40,
65
INLAIDPLAQUES
26 344
38
16
49
41
46
39
51 48 33 42
122 31 29 15 45 7
50
63
818 47 37 36 18 40
40
34 35 46
21
19
38,43
32
24
46
ONREARBUMPER
BATTERYBOX
25,32
40 36 23 35 50 15 45
48
63
33 42 122 51 39 16 44 326
46 49 41
38
64
60,61
60,61
50
62
66
66

Copyright 12/14 15 S/N XXXX WO#XXXXXX
Smoracy, LLC
MODEL 3680
DECAL LOCATIONS
Modifications and/or additions of decals to this list will happen.
Consult recycler dealer or manufacturer for most current decal package.
*SOME DECALS ARE FOR OPTIONAL COMPONENTS
LOCATION NUMBERS DECAL NUMBERS DESCRIPTION
1. ID-33 3680 Recycler...
3. ID-43 Distributed By: Bandit Industries Inc...
Variety of locations INST-04 Arrow
Variety of locations INST-12 Grease DailyArrow
Variety of locations INST-16 Grease Weekly
7. INST-38 Avoid ProblemsAnd Equipment Damage...
8. INST-39 Oil Daily
9. *Optional INST-44 California Proposition65...
10. INST-45 For Parts And Service...
11. INST-47 Trouble ShootingMachine Problems...
12. INST-50 AvoidDamageToDischargeConveyor...
13. INST-51 Fire Warning!The SelfActivating...
14. INST-53 Hydraulic Oil......
15. INST-56 Avoid CostlyDowntime.....
64. INST-92 Air BrakeRelease
16. INST-97 Adjust Chain Tension......
66. INST-98 Adjust Chain Tension.......
17. N-02 Notice MaintainLubrication andHydraulics...
18. N-03 Notice Service Required Under...
19. N-05 Notice FrequentAdjustment...
20. N-06 Notice DecalMaintenance Is...
21. N-07 Notice TheClutch HandleShould Not...
22. N-08 Notice This MachineIs Covered...
23. N-14 Notice Do Not Start To Weld...
24. N-16 Notice 24 Volt Circuit
25. N-17 Notice Battery Disconnect......
26. N-20 Notice MaximumTowingSpeed55MPH
27. N-26 Notice Battery Disconnect Switch...
28. N-27 Set Feed To Match Material
29. N-28 In Line FuelFilter
65. N-30 Notice Must Wait 45 Seconds.......
SAFETY DECALS

Copyright 12/14 16 S/N XXXX WO#XXXXXX
Smoracy, LLC
MODEL 3680 SAFETY DECALS
DECAL LOCATIONS
IMPORTANT!!!!!!
ALTHOUGH LOCATIONSMAYVARY,ALLDECALS MUSTBE ONMACHINEDURING OPERATION
IFANYDECALS BECOMEDAMAGED, REPLACE IMMEDIATELY.
INSIDECONTROLCABINETS
DECALS
8,11,12,13,14,15,27,28,30,40
INLAIDPLAQUES
26 344
38
16
49
41
46
39
51 48 33 42
122 31 29 15 45 7
50
63
818 47 37 36 18 40
40
34 35 46
21
19
38,43
32
24
46
ONREARBUMPER
BATTERYBOX
25,32
40 36 23 35 50 15 45
63
33 42 122 51 39 16 44 326
46 49 41
38
64
60,61
60,61
48
62
62
66
66

Copyright 12/14 17 S/N XXXX WO#XXXXXX
Smoracy, LLC
MODEL 3680
LOCATION NUMBERS DECAL NUMBERS DESCRIPTION
30. W-01 Warning Do Not Go Near Leaks...
31. W-02 WarningCombustibleLiquid...
32. W-04 Warning Frozen Battery Will Cause...
33. W-08 Warning Wear Eye & Personal Protection...
34. W11 WarningDo Not Leave......
35. W-13 WarningCheck ForFires, CleanOff Debris...
36. W-14 Warning This Recycler Is Equipped With...
37. W-15 WarningDo NotOpen ThisDoor Unless...
38. D-02 Danger Moving Parts...
39. D-16 Danger DoNot Hand FeedThis Machine...
40. D-17 Danger DoNot Run OrOperate ThisMachine...
41. D-20 Danger FlyingObjectsStandClear...
42. D-23 Danger RestrictedAreaDo NotApproach...
43. D-24 Danger FallingObjectsStandClear...
44. D-25 DangerStayClear-MovingConveyor
45. D-26 Danger DoNot WorkUnder FeedWheel...
46. D-27 Danger Hydraulic ShutDown Switch
47. D-28 Danger DoNot Insert Fingers...
48. D-29 Danger NODo NotClimb OrReach...
49. D-30 Danger Do Not Sit, Stand, Lay, Climb...
50. D-31 Danger Never WorkUnderTopFeedWheel...
51. D-32 DangerAvoidInjuryOr Death...
52. D-34 Danger DoNot WorkUnderTop Wheel...
INL-501 InlaidPlaque-Feedwheel
INL-502 InlaidPlaque-Infeed
INL-503 InlaidPlaque -Yoke
INL-504 InlaidPlaque- Discharge
INL-505 InlaidPlaque - Stablizer
INL-506 InlaidPlaque-ConveyorFold
INL-507 Inlaid Plaque - Yoke Lock
INL-508 InlaidPlaque - Screen
INL-509 InlaidPlaque-Auger
60. OPEN OpenVinyl
61. CLOSED ClosedVinyl
62. Model 3680 Beast Vinyl
63. *Optional Magnet CautionStrong Magnet
DECAL LOCATIONS
Modifications and/or additions of decals to this list will happen.
Consult recycler dealer or manufacturer for most current decal package.
SAFETY DECALS
*SOME DECALS ARE FOR OPTIONAL COMPONENTS

Copyright 12/14 18 S/N XXXX WO#XXXXXX
Smoracy, LLC
MODEL 3680 SAFETY DECALS
Examplesofsomeprevious(oldstyle)decalsonSmoracy,LLCequipment
containingsafetyinformation. Thisinformationisalsocontainedinthe
current(newstyle) decals,intheoperatingmanual,andintheoperationsvideo.
CHECK FOR FIRES, CLEAN OFF DEBRIS
SWITCH OFF BATTERY
DONOTLEAVETHIS MACHINE UNATTENDED UNTILALLPOTENTIALFIRE
DEBRIS IS REMOVED, NO FIRE OR SMOLDERINGEXISTS AND
BATTERYIS SWITCHEDOFF.THE DIESELENGINECREATES
MANYHOT SPOTS, INCLUDINGEXHAUST MANIFOLDAND
TURBO. REMOVE ALL FLAMMABLE DEBRIS (WOOD,
MULCH,OILS, FUELS, ETC.)FROM...
• ENGINETURBO&EXHAUST
• BESIDE&AROUND ENGINE
• UNDERENGINE&TANKS
• INSIDEBELTCOWLS
• INSIDECONTROLCABINET’S
• ANYWHEREMATERIALSCOLLECT
DONOTLEAVETHISMACHINEUNATTENDEDUNTILALLFIREHAZARDSAREREMOVED,HOT
SPOTSARE COLDANDBATTERYISDISCONNECTED.
ALWAYSKEEPSEVERALTYPEA:B:CFIRE EXTINGUISHERS OPERATIONALANDONTHE JOB
ATALLTIMES.
SMORACY, LLC IS NOT RESPONSIBLE FOR FIRES CAUSED BY FIRE HAZARDS
LEFT TO SMOLDER & BURN, OR IMPROPER SHUTDOWN PROCEDURES.
THISMACHINE CAN CREATE
AHIGH FIRE HAZARD
THE OPERATOR OF THIS MACHINE IS
RESPONSIBLE FOR FIRE PROTECTION
•DO NOTALLOW FLAMMABLE MATERIALTO BUILD
UP ON OR AROUND THE MACHINE, ESPECIALLY ON
ENGINE TURBO OR NEAR ENGINE.
OPERATOR IS RESPONSIBLE TO CLEAN TURBO,
ENGINE, ETC. WHEN ENGINE IS SHUT DOWN.
ALWAYS KEEP OPERATIONAL FIRE EXTINGUISHERS
WITH MACHINE. ALWAYS TURN OFF ELECTRICAL
DISCONNECT WHEN ENGINE IS SHUT OFF ~
DISCONNECT IS LOCATEDAT THE BATTERYBOX.
DO NOT!! Climb or reach into the infeed
conveyor when the engine is running.
KEEPHANDSCLEAR