Snijders ECONOMIC PREMIUM User manual

USER- & TECHNICAL MANUAL
ECONOMIC PREMIUM,
MODEL ECP01E

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CE
CE verklaring
EC Conformity Declaration
Snijders Scientific B.V. •Laurent Janssensstraat 105 •5048 AR Tilburg •The Netherlands
Het beschreven apparaat voldoet aan de gespecificeerde richtlijnen en normen.
The named device complies with specified EC guidelines and standards.
Type apparaat, Type of device:
Klimaatkasten, Climate cabinets
Modellen, Type designation:
MC1000(E), MC1000H(E), MC1000VHO(E), MC1750(E), MC1750VHO(E), ECP01(E),
ECD01(E), B3-400(E), B3-600(E), G120(E), EB1(E), EB1SC(E), EB2(E), EB2SC(E)
CE richtlijnen/normen, EC guidelines/ standards:
EN 61326, EN 61000-6-3, EN 61000-6-4, EN 61000-6-2
EN 61000-3-2, EN 61000-3-3 (EMISSION & IMMUNITY)
EN 61010-1 (LOW VOLTAGE)
Datum, Date: februari, 19, 2004 / February 19
th
, 2004
W. Snijders

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USER- & TECHNICAL MANUAL ECONOMIC PREMIUM, MODEL ECP01E
1. IN GENERAL ...........................................................................................................................4
2. SPECIFICATIONS ..................................................................................................................5
3. INSTALLATION .....................................................................................................................6
4. USER INSTRUCTIONS .......................................................................................................... 7
4.1. D
ESCRIPTION
IMAGO
500
CONTROLLER
..................................................................................... 7
4.2. C
ONTROL
....................................................................................................................................... 8
4.3. D
ISPLAY
........................................................................................................................................ 8
4.4. S
ET TIME
....................................................................................................................................... 9
4.5. B
ASIC MODE
.................................................................................................................................. 9
5. MANUAL MODE...................................................................................................................10
5.1. C
HANGING TEMPERATURE
,
HUMIDITY OR LIGHTCONTACTS
....................................................... 11
6. PROGRAM MODE................................................................................................................12
6.1. P
ROGRAM EDITOR
....................................................................................................................... 12
6.2. P
ROGRAM NAME
.......................................................................................................................... 14
6.3. P
ROGRAM WITH RAMFUNCTION
.................................................................................................. 14
6.4. S
TARTING THE PROGRAM WITH TIME INPUT
................................................................................ 17
6.5. A
LARMFUNCTIONS
...................................................................................................................... 17
7. MAINTENANCE....................................................................................................................18
7.1.
W
ARNINGS
.................................................................................................................................. 18
7.2.
U
SE OF WATER FOR THE HUMIDIFICATION
.................................................................................. 19
8. TROUBLESHOOTING.........................................................................................................20
9. PARTSLIST ............................................................................................................................21
10. APPENDIX..................................................................................................................................
-
Electrical Diagrams Economic Premium.
-
Cooling Diagram Economic Premium.
-
Testform.
-
Stek-Control-Certificate.

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1. IN GENERAL
The Economic Premium is a climate cabinet, in which temperature, humidity and light can be
controlled by a programmable controller, model Jumo IMAGO 500.
To prevent temperature changes, the fluorescent tubes are located outside the working-area behind
isolated glass. The air inside the cabinet is heated by an electrical heating-element. Cooling by a
CFC-free cooling-system. The humidity inside is controlled by the Stulz (de)humidifier.
The cabinet is fitted with 3 trays, all of them adjustable in height. A maximum of 20 trays can be
placed into the Economic Premium. The exterior of the cabinet is made of electrolytic coated steel
in the colours blue and white. The interior of the Economic Premium is made of Stainless Steel. The
cabinet is fitted with a door lock and mounted on 4 swivel-castors.
The controller checks the temperature, humidity, light and CO
2
injection (optional) at fixed time
intervals and takes action when necessary. When no cooling or dehumidification is required, the
compressor will run in a bypass system. This system contributes to a longer lifetime of the
compressor.

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2. SPECIFICATIONS
Physical Economic Premium, ECP01E
Total volume 835 litre
Working volume 780 litre
External dimensions (l x d x h) 1240 x 900 x 1960 mm
Internal dimensions (l x d x h) 990 x 630 x 1340 mm
Dimensions tray (l x d) 900 x 600 mm
Growth surface 3x 0,54 m
2
Maximum growth height per tray approx. 40 cm (flexible)
Airflow vertical
Specifications
Temperature range with lights off -5°C / +60°C
Temperature range with lights on 0°C / +60°C
Temperature fluctuation ± 0,3°C
Variation:
Lights on
Lights off
± 1,0°C
± 0,5°C
Humidity range
(depending on temperature and light) 40-95 %
Lighting
(measured in an angle of 180°)
20.000 lux
60 W.m
-2
240 µE.m
2
.s
-2
Facilities
Temperature controller Jumo IMAGO 500, electronically PID
Temperature sensor PT 100 Ω
Humidity control Stulz, Ultrasonic
Humidity sensor extensometric
Lighting 16x Brite Gro 2084, 36W.
General
Power 220-240V, 11A, 50 Hz.
Weight 365 kg.

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3. INSTALLATION
Make sure that the main voltage is as specified in the documentation or as mentioned on the
identification plate of the equipment.
Verify that the equipment was transported in an upright position and has no physical damage. After
installation please wait 4 to 6 hours before switching on the equipment.
Install the equipment in a room sufficiently ventilated, not directly near heatsources and locate it at
least 15 cm from the walls, to make sure that the coolingsystem is optimum ventilated.
The equipment does not work properly at an ambient temperature above +30°C.
Before you put the equipment into use, make sure that the safety-thermostat, located at the leftside
in the machineroom, is set on approx. -5°C & +60°C in order to prevent that an alarm will occur
when the
unit will be switched on. These settings can be changed afterwards also.
Note: the high setting of the safety thermostat must be set +5°C above ambient temperature.
Connect the Economic Premium to a direct watersupply by means of a waterhose and open the main
valve. When there is no direct water supply to connect to the Economic Premium, it’s necessary to
place a watertank (optional) at the backside of the machine and connect it to the water supply of the
Economic Premium by means of a waterhose. Please pay attention that the income pressure will be
between 0 and 4 bar. Fill the watertank with water and open the main valve.
Pay attention: never start the machine without a water supply, because this can damage the
magnetvalve of the humidifier.
Standard the Economic Premium is fitted with a wateroutlet (valve), which is situated on the
backside of the cabinet. By opening this valve the water, which is situated on the bottomplate of the
working area, can be removed. Keep in mind that the water will not have influences on the
aircirculation.
Connect the Economic Premium to the main supply and switch on the power.
Program the controller according to the instructions in paragraph 4, 5 & 6.
Note: Snijders Scientific advises to use softened water. You can also use demineralised water,
when the pH value is not below 6,5. Tap water with a hardness of more than 4°D will
influence the lifetime of the humidifier.

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14
12
13
15
11
4. USER INSTRUCTIONS
4.1. Description IMAGO 500 controller
On the next pages the functions of the controller are described.
Explanation:
1: Status line 8: Operating mode/ state
2: Setpoint and process value 9: Power led
3: Alarm symbol 10: Status indicators of the outputs
4: Current meaning of soft keys 11: Ventilator adjustment (optional)
5: Soft keys 12: Alarm buzzer
6: Alarm display 13: Alarm light
7: Exit/ manual keys 14: Power On/off-switch buzzer alarm
15: Main power On/off-switch

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4
1
2
3
2
4
1
3
4.2. Control
With the controller IMAGO 500 it’s possible to set the temperature, humidity and light by
handmode of a program.
The lighting is divided over 4 different contact groups, which can be set independently of each
other, using contact 1 up to and including 4.
The Economic Premium can be switched on by means of the main power on/off-switch (11). The
red switch on the panel is to switch off the present buzzer (13). Light on: buzzer active, light off:
buzzer not active.
The red led (12) indicates when there is an alarm situation. It lights up when the temperature or
humidity deviates 5°C from the setpoint (above as well as below). Standard a potential free contact
is executed at the backside of the cabinet. When there is an alarm situation this contact will switch
and an external alarmsystem will be activated.
The controller allows settings of 50 different programs. Each program can be built up from a total
day/ night cycle, in which different steps, both in the day and nightperiod, can be performed. Each
program can operate continuously or can be repeated a number of times (between 1 and 99).
Note: when the controller hasn’t been touched for 15 minutes, automatically the screensaver
will start up. By pressing a soft key, the screensaver will go off.
4.3. Display
The display of the controller is fitted with three screens (screens 4-5 are optional):
1. general screen, which shows the temperature, lightposition, remain cycletime and which program is
working in which step (PG & SG)
2. the adjusted setpoint of the temperature
3. the adjusted setpoint of the light
4. percentage dimming of the light (optional)
5. quantity CO
2
injection (ppm, optional).
By pushing the key you can scroll to channel 1
(temperature & lightcontacts) and channel 2 (percentage of
light).
The display shows 4 different lightsigns, which have the on/off-
status. Lightsign number 1 belongs to 4 lamps (2 left and 2
rightside of the cabinet), etc. See figure lamps (8), both sides.
front back

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4.4. Set time
In the leftcorner of the display you find the actual time. To alter this:
-
push on the button
-
select the screen “Configuration level” by using the keys and
push
-
select the code “7200” by using the keys . (change the position by using the
keys )
-when ready push
-
then scroll to “Device date” by using the keys and push
-
scroll to “Date or time” and push .
-
select “Date and time” and confirm by pushing
-change this by using the keys and
-
push to confirm
-
by using the key you will return to the former screen.
4.5. Basic mode
In the basic mode the temperature, humidity and the lightcontacts are not adjustable. The controller
makes sure that the temperature setpoint is always +20°C; humidity setpoint 70% and that the lights
are off (optionals: dimfunction & CO
2
injection & measurement are set on “0”).
NO
SIGN

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5. MANUAL MODE
In the manual mode the set temperature and humidity will continuously be regulated.
The control loop of the control channel that is displayed can be interrupted by switching to the
control mode:
-switch to the control mode with (hold key down for at least 2 sec, the symbol of manual
mode appears in the operating mode display)
-by pushing the display of channel 1 appears (temperature)
-
set temperature by using the keys (the meaning of the soft keys changes,
an input window appears)

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-
shift the decimal point using
-
the new output is accepted automatically after about 2 sec or by using
-by pushing the display of channel 2 appears (humidity)
-set % humidity in this channel by repeating steps above.
Note: only when the Economic Premium is executed with the optional dimfunction or/ and
CO
2
injection & measurement.
-by pushing the display of channel 3 appears (percentage dimming of the light)
-set % light in this channel by repeating steps above
-by pushing the display of channel 4 appears (CO
2
in ppm)
-set ppm CO
2
in this channel by repeating steps above.
5.1. Changing temperature, humidity or lightcontacts (optional dimfunction, CO
2
injection
& measurement)
-
Push on the button .
-
Open the screen “Operation level” and push .
-
Open the screen “Systemstate manual” and push .
Now you can choose for:
-open the screen “Program channel 1” for the temperature or
-open the screen “Program channel 2” for the humidity or
-open the screen “Control contact” for the light position 1-4 or
-open the screen “Program channel 3” for the dimfunction or
-open the screen “Program channel 4” for the CO
2
injection & measurement.
-By pushing the values can be increased and decreased, the light contacts can be set
ON or OFF by pushing the keys , followed by
Note: when the controller hasn’t been touched for 15 minutes, automatically the screensaver
will start up. By pressing a soft key (5), the screensaver will go off.
-By pressing the manual mode stops and the symbol of the manual mode will disappear.

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°C
Time (24h)
20
16
24
RH %
Time (24h)
75
16
24
light (1-2-3-4)
Time (24h)
on
off
16
24
% dim
Time (24h)
50
16
24
ppm CO
2
Time (24h)
4000
16
24
6. PROGRAM MODE
6.1. Program editor
-Call up “Edit program” by pushing the key and select “Edit program”, followed
by .
-Select “Program number” by using the cursor keys, followed by .
-Select “Program channel” by using the cursor keys. Channel 1 for temperature and the light
contacts, channel 2 for the humidity, channel 3 for the dimfunction (%, optional) and channel 4
for the CO
2
injection & measurement (ppm, optional).
Example:
Optional:

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4
Cy = -1 (constantly
repeating program).
Note: below the “CtrlCon” are mentioned 8 digits. The last 4 can be used to switch the
lighting (1 = ON; 0 = OFF).
When you like to use a constantly repeating program (Cy=-1), you have to program the last
segment as follows:
-set the temperature and/or light level at the required end value
-set Cy (repeating program) at -1.
50 programs up to 99 segments can be programmed; a total of 1000 segments can be implemented.
Programs are created by programming set points and segments times, segment after segment.
Furthermore, the states of the control contacts 1-3 and the active parameter set, can be defined for
each segment. The setpoint profiles can be output either as a ramp or as a step (configurable).
Output as a ramp has been chosen for the following diagrams.

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6.2. Program name
To name a program can be done as follows (from the general screen, see page 9, first figure):
-call up “Edit program” by pushing the key and select “Edit program”, followed
by
-scroll with till you see in the display
-press and choose for “Program name”, followed by
-press key “A →B” and name the program, followed by
-by pressing you will return to the former screen again.
6.3. Program with ramfunction
-Call up “Edit program” by pushing the key and select “Edit program”, followed
by .
-Select “Program number” by using the cursor keys, followed by .
-Select “Program channel” by using the cursor keys. Channel 1 for temperature and the light
contacts, channel 2 for the humidity, channel 3 for the dimfunction (%, optional) and channel 4
for the CO
2
injection & measurement (ppm, optional).

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The next program is programmed for 24 hours and will be repeated continuously. The temperature
and humidity will change by the adjusted time which is giving in. The light will also be switched
also in an on/off-rhythm.
Example:
Pay attention: only fill out the lighting where the temperature is filled out (see above).
Note: below the “CtrlCon” are mentioned 8 digits. The last 3 can be used to switch the
lighting (1 = ON; 0 = OFF). The last digit is for the upper compartment; middle digit for the
middle compartment & third digit for the below compartment.
In the upper table is mentioning the
time which is reached:
1. after 6:59:59 hours
2. after 1:00:00 hours
3. after 15:00:00 hours
4. after 1:00:00 hours
5. after 0:00:01 hours.
°C
Time (24h)
25
20
1
3
2
5
4
light
Time (24h)
on
off
1
3
2
5
4
RH %
Time (24h)
80
70
1
3
2
5
4

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% light
Time (24h)
100
1
2
0
3
4
5
Note: No ramfuction available for the CO
2
injection & measurement, because no scrubbing of
CO
possible.
When you like to use a constantly repeating program (Cy=-1), you have to program the last
segment as follows:
-set the temperature and/or light level at the required end value
-set the time at 1 second
-set the contacts of the light at the wished value
-set Cy (repeating program) at -1.
For example: see attached programs with the manual.
Note: we advise to program the first segment with 1 second less, to achieve a complete cycle
time.

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6.4. Starting the program with time input
A program can be started at a specific point of time:
-
call up “program selection” with => Start program, followed by
-
select a “program” using the cursor keys
-push , followed by
-
-
change to menu “program start”
-
enter start time/ start date or start delay, start segment and remaining segment time
-
start program with .
6.5. Alarmfunctions
-Alarms will occur when the deviation is +/- 5°C from the temperature setpoint and +/- 5% from
the humidity setpoint. For the light and CO
2
injection no alarms can occur.
-When the internal temperature and humidity deviates from the settemperature and -humidity, the
buzzer, alarm led and the potential free contact (backside cabinet) will be energized.
-The buzzer is mutable by using the switch on page 7, number 14. The alarm itself stays
energized.
-When the internal temperature is too low the cooling will be switched off. When the internal
temperature will be too high, the heating, lighting & fan will be switched off.
-The safety-thermostats, located at the back of the control panel, are set on the absolute minimum
and maximum safety temperature in order to prevent that an alarm is given when switching on
the
unit. Standard these safety-thermostats are set on -5°C & +60°C.

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7. MAINTENANCE
-
Clean the condenser on the frontside of the cabinet regularly. This can be done with a soft brush
or carefully with a vacuumcleaner. It is preferable to use compressed air when this is available.
-
Check the intensity of the fluorescent tubes regularly. This intensity will decrease, as the tubes
will age. If the intensity is not sufficient anymore, the tubes need to be changed.
-
Cleaning of the isolated glass results in an optimal transmittance of the light of the fluorescent
tubes.
-
The shelves inside the cabinet are made of a stainless steel frame with a polystyrene inlay. These
shelves may not be sterilized and must be cleaned with a cleaning-solution or with a
desinfection solution.
-
The cabinet can be cleaned with a cleaning-solution or a desinfectant. Acids will make the
stainless steel corrode and are therefore not recommended to use.
-
Check regularly if the waterlevel isn’t too high because of the sealing off of the aircirculation.
7.1. Warnings
-
When the exhaust is blocked, or the airflow severely deranged, accuracy of the temperature will
decrease.
-
Maximum 600W can be connected to the AC-outlet (optional).
-
The cabinet must be cleaned thoroughly on a regular basis, to secure optimal functioning.

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7.2. Use of water for the humidification
It’s possible to use water from the tap. However, it’s advisable to use softened water when this is
available. Check regularly the operation of the humidification unit, which is located in the technical
compartment.
When the humidification is active, a plume with humid air will come out of the humidification
pipes.
When the climate cabinet isn’t used for a longer period of time, the humidification-unit has to be
emptied. This can be done by removing the black stop at the left side of the unit.
Pay attention! Collect the outcoming water by using a tube and bucket.
Warning:
When the humidification unit is not been emptied, when it’s not used for a longer period of
time, lime dismissal will appear at the membranes. This reduces the lifetime of the unit!
Note: please see chapter 3, installation.

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8. TROUBLESHOOTING
Machine completely ‘dead’
-check main supply
-check main fuse
-check earthleakage-switch
Temperature too low
-cooling valve open; active too long
-thermal safety switch active
-heating element defective
-solid-state-relays heating defective
-controller defective
Temperature too high
-fan in cabinet broken
-valve cooling-circuit defective
-dirty condensor
-compressor defective
-compressor pressure too high/low
-pressure-switch defective
-ambient temperature too high
-leakage refrigerant
Humidity too low
-check if it’s possibly physical
-check water level (main valve)
-Stulz humidifier
-check fan inside cabinet
Humidity too high
-check temperature
-check cooling system of defrost
-
c
heck evaporator isn’t frozen
No lighting
-relays defective
-switching device, starter or light tubes
defective
-thermal safety-switch active
-check position control contacts
This manual suits for next models
1
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